Zoom. Parts Manual. Models Zoom Zoom /03 Printed in USA

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Transcription:

Zoom Parts Manual Models 0 - Zoom 0 0 - Zoom 0 0000 0/0 Printed in USA

THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com. YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

MODELS Domestic Model 0 (Zoom 0) HP Briggs & Stratton with 0" Mower Serial No. 0000 and up Global Model 0 (Zoom 0) HP Briggs & Stratton with 0" Mower Serial No. 0000 and up TABLE OF CONTENTS DECALS Decals.................................... MAIN FRAME AND TRANSAXLES Frame, Hood, Footrest, Caster and Tires.......... Seat and Support............................ Transaxle, Dump Valves and Rear Wheels........ OPERATOR CONTROLS Parking Brake............................... Steering Controls........................... 0 FUEL TANKS AND ENGINE Engine, Exhaust, Belt and Idlers............... Fuel Tank................................. ELECTRICAL SYSTEM Electrical System........................... Continuity Diagrams......................... Wiring Diagrams............................ MOWER DECKS Mower Deck Lift............................ Mower Deck, Belt, Idlers and Blades............ 0 Baffles and Chute.......................... Stabilizer and Roller Brackets with Roller........ Copyright 00 Ariens Company

000D 000D DECALS-SAFETY Model 0, 0 0 0000 DANGER / PELIGRO Avoid injury - Stay clear of rotating parts. Risque de blessures - ne pas s approcher des pièces en mouvement. Evitar lesiones - Mantenerse alejado de las piezas giratorias. 000C 0000 DANGER/ PELIGRO OFF 0000 LEFT TANK 000 RIGHT TANK DANGER/ PELIGRO 0 0000 000B WARNING/AVERTISSEMENT/ADVERTENCIA Do not operate mower unless guards are in operating position or bagger is attached. Ne jamais utiliser la tondeuse sans protecteur sur le canal d'ejection ou sans le bac monte. No operar segadora a menos que las defensas esten en posicion de operacion o el recogedor este fijo. 0000 PE00 0000 Decal, American Flag 000 Decal, Hot Surface 00000 Decal, Trailer Hitch 0000 Decal, Transmission Disconnect 0000 Decal, Control 000 Decal, Fuel Valve 000 Decal, Mower Pan Head Danger 000 Decal, Warning 0000 Decal, Cut Height 0 0000 Decal, Cut Height Zoom 0000 Decal, Bilingual Danger 000 Decal, Parking Brake Lever 000 Decal, Danger 000 Decal, Instructional Steering

DECALS-STYLE Model 0, 0 PE00 0000 Decal, Zoom 0 0000 Decal, Ariens Jewel 0000 Decal, Zoom Hood

FRAME, HOOD, FOOTREST, CASTERS AND TIRES Model 0, 0 0 0 0 PE00 00 Weldment, Fixed Axle Frame 0000 Button Bumper 0000 Bolt, Shoulder.- x. 000 Bolt, Round Head Square Neck.- x. 0000 Nut, Locking Top Flange.- 000 Hood, Zoom 0000 Latch, Rubber 000 Screw-Machine 0- x.0 Hex Washer Head 00 Brace, Hood 0 000 Nut, Locking Top Flange.- 00 Fork, Caster 000 Assembly, Tire x - Ply 000 Bushing, Flange.00 x. x.0 x.0 0000 Bushing, Caster Fork 000 Bolt, Hex.0- x.0 Grade 000 Nut, Locking Top Flange.0-000 Screw, Tapping.- x. Hex Washer Head 000 Washer, Flat Steel. x.0 x. 00 Foot Rest 0 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Nut,.- Flange Nyloc 0 Bumper, Zoom 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Nut,.- Flange Nyloc

SEAT AND SEAT SUPPORT Model 0, 0 0 0 0 PE00 000 Seat with Arm 00 Seat Plate 00 Seat Support 00 Bracket, Seat Plate 0000 Bolt, Shoulder.- x. 000 Nut.- Flange Nyloc 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Hour Meter, Quartz 000 Bolt, Round Head Square Neck.- x.00 Grade 0 000 Knob, Clamping.- Nyloc 000 Washer-Flat-Steel. x.00 x.0 0000 Nut, Locking Nylon.- 0000 Spacer, Seat Top 00 Seat Stop 0000 Spacer, Seat Bottom 0000 Lever, Seat Adjustment 000 Bolt-Hex.- x. Grade 0000 Washer-Locking. x.0 Regular 000 Washer, Flat Steel. x. x.0 0 0000 Nut, Locking Top Flange.- 0000 Hub Cap 000 Bolt-Hex.- x.00 Grade 000 Washer-Flat-Steel. x. x.0 0000 Spring, Compression. x.0 O.D. 000 Nut /- Flange Nyloc 0000 Nut-Spin Lock-Flange.- 000 Washer-Flat-Steel.0 x.00 x.0 000 Bolt-Round Head Square Neck.- x.0 Grade 00000 Grip 0 000 Seat Support Plate 0000 Plug, Headlight Switch

TRANSAXLE, DUMP VALVES AND REAR WHEELS Model 0, 0 0 0 PE00 0000 EZT, Left Hand Transaxle-Hydrogear 0000 EZT, Right Hand Transaxle-Hydrogear 000 Bolt-Round Head Square Neck.- x. 000 Nut /- Flange Nyloc 0000 Knob 00000 Rod, Dump EZT 000 Pin, Hair 000 Bolt, Round Head Square Neck.- x. 000 Assembly, Tire. x Ply 0 0000 Nut, Lug.0-0 000 Bolt, Round Head Square Neck.- x.00 Grade 0000 Rod 000 Washer, Flat Steel. x. x.0 000 Bolt, Hex.- x.0 Grade 0000 Washer, Locking. x.0 Regular 00 Strap, Torque 000 Nut-Hex.-0 000 Bolt-Hex.- x.00 Grade 0000 Cap, Vent.0 0 0000 Fitting, Straight.0 000 Hose, Vent

PARKING BRAKE Model 0, 0 0 0 PE0 0000 Weldment, Parking Brake 000 Bushing, Flange. x.00 x. Nylon 000 Pin, Spring Clip 000 Grip, Hand Clutch Lever 0000 Bracket, Brake Switch 000 Screw, Tapping 0- x.0 Hex Washer Head 000 Rod, Over Center 000 Pin, Hair 0000 Switch, Interlock NC 0 000 Rod, Park Brake 0000 Washer, Flat Steel.0 x.00 x. 000 Washer, Flat Steel. x. x.0 000 Spring, Compression.0 x. x. 0000 Nut, Locking Nylon.- 000 Washer, Flat Steel.0 x. x.0 0000 Washer, Flat Steel. x. x.0

0 STEERING CONTROLS Model 0, 0 PE00 0 0 0 0

STEERING CONTROLS Model 0, 0 000 Battery Rod 000 Battery ( Volt, 0 CCA, 0 Min. Reserve Cap.) (0) 000 Battery with Tube (0) 0000 Solenoid 000 Rod Pivot 0000 Weldment, Control 000 Spacer 0000 Washer, Locking Extenal. x. x.0 0000 Link, Wireform 0000 Pivot, Rod 0 000 Bushing.00 x. x.00 0000 Weldment, Handlebar 0000 Damper 000 Pin, Hair 0000 Switch, Double Pole N.O./N.O. 000 Nut, Locking Top Flange.0-000 Bolt, Hex.0- x.00 Grade 0000 Bracket, Tracking 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Nut.- Flange Nyloc 0 000 Nut, Locking Wing.-0 000 Screw, Tapping 0- x.0 Hex Washer Head 000 Nut, Hex M-. 0000 Washer, Locking. x.0 Regular 000 Screw, Tapping.-0 x. Hex Washer Head 000 Washer, Flat Steel. x.00 x.0 0000 Pin, Roll. x. 0000 Grip, Handlebar 0 Handlebar, Right Hand 0 Handlebar, Left Hand 0000 Bolt, Round Head Square Neck.- x. Grade 0 000 Nut,.- Flange Nyloc 000 Nut,.- Flange Nyloc 000 Nut, Hex.- 0000 Rod, Tracking 000 Nut, Locking Jam Patch.00-0 00000 Screw, Socket Head.-0 x. 0000 Trunnion 000 Bolt, Hex.- x.00 Grade 0000 Washer-Locking. x.0 Regular 000 Washer-Flat-Steel. x. x.0 0 0000 Rod

ENGINE, EXHAUST, BELTS AND IDLERS Model 0, 0 0 0 0 0 Rear of Unit 0 0 PE00

ENGINE, EXHAUST, BELTS AND IDLERS Model 0, 0 00 Engine, HP Briggs and Stratton 000 Clutch/Brake, Electric 0000 Key, Square. x.0 x. SAE 0 OR SAE 0 00 Clutch Stop 0000 Extension Shaft 0000 V-Belt A-Section. x. 0000 Weldment, Idler 000 Bushing, Sleeve.0 x. x. 000 Pulley, Idler.00 0 0000 Spacer 000 Spring, Extension 000 Bolt, Hex.-0 x.0 Grade 0000 Washer, Locking. x.0 Regular 000 Washer, Flat Steel. x.00 x. 000 Bolt, Round Head Square Neck.0- x.0 Grade 000 Nut, Locking Top Flange.0-000 Bolt, Round Head Square Neck.- x.00 Grade 000 Bolt, Round Head Square Neck.- x. Grade 000 Bolt, Hex.- x.00 Grade 0 000 Bolt, Hex.- x. Grade 000 Nut /- Flange Nyloc 0000 Tube, Oil Drain 000 Cable Tie 0000 Valve, Oil Drain 000 Nut, Locking, Jam, Center.- 00000 Adapter, Clutch Harness 000 Nut,.- Flange Nyloc 000 Muffler Guard, CI (0) 0000 Screw, Tapping.-0 x.0 Hex Washer Head (0) 0 0000 Bolt, Serrated Hex Flange Washer Head.- x.0 (0)

FUEL TANK Model 0, 0 0 0 PE00 000 Tank, Fuel - Right Hand 000 Fuel Cap 0 Seat Plate/Tank Support Right Hand 0 Bracket, Control 0000 Hole Plug, Plastic. Hole 000 Throttle Cable 000 Switch, Clutch 000 Key Switch 0000 Key with Cap 0 0000 Gas Line, Bulk. I.D. x Long 0000 Gas Line, Bulk. I.D. x. Long 0000 Gas Line, Bulk. I.D. x Long 000 Valve, Fuel 000 Clamp, Hose Wire.0/.0 x.0 0 Seat Plate Left Hand 000 Tank, Fuel - Left Hand 000 Bolt, Round Head Square Neck.- x.00 Grade 0000 Bolt, Serrated Hex Flange Washer Head.- x. 000 Nut.- Flange Nyloc 0 0000 Nut, Locking Nylon 0- with Insert 000 Screw, Machine 0- x.0 Hex Washer Head 0000 0 Retainer. Push-On 000 Washer, Flat Steel. x.00 x.0

Key Switch (000) CONTINUITY DIAGRAM The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. Model 0, 0 B L M B L M B L M B L M S A Y G S A Y G S A Y G S A Y G OFF RUN / LIGHT RUN START PTO Switch Relay (000) (0000) A A 0 0 DISENGAGED (down position) ENGAGED (up position) NOT ENERGIZED ENERGIZED Seat Switch (000) Brake Switch (0000) OPERATOR OFF SEAT OPERATOR ON SEAT BUTTON UP BUTTON DOWN Solenoid (0000) Neutral Switch (0000) NOT ENERGIZED ENERGIZED BUTTON OUT BUTTON IN PE00

ELECTRICAL SYSTEM Model 0, 0 0 0 0 To Starter PE000

ELECTRICAL SYSTEM Model 0, 0 0000 Key with Cap 0000 Relay 000 Fuse, AMP 000 Key Switch 0000 Solenoid 000 Screw, Tapping 0- x.0 Hex Washer Head 000 Battery, Filled (0) 000 Battery with Tube (0) 000 Bolt, Hex.-0 x. Grade 000 Washer, Flat Steel. x. x.0 0 0000 Washer, Locking. x.0 Regular 000 Nut, Hex.-0 000 Boot, Eyelet Terminal 000 Starter Cable " 000 Starter Cable " 000 Ground Cable 000 Switch, Clutch With Retainer 0000 Wire Harness, Zoom Pin 0000 Switch, Double Pole N.O./N.O. 000 Switch, Snap Mounting (N.O.) 0 000 Diode, Connector Shell 0000 Insulator 0000 Switch, Interlock NC 0000 Washer, Locking. 000 Nut, Jam.- 000 Cable Tie

WIRING DIAGRAM Model 0, 0 PURPLE PTO SWITCH PURPLE / WHITE A RED / GREEN PTO CLUTCH B BLACK HOUR METER - + SEAT SWITCH BROWN OPTIONAL RED / YELLOW FUEL SOLENIOD YELLOW / RED PARKING BRAKE SWITCH START RELAY BROWN ENGINE REGULATOR MAGNETO KILL WHITE / BLACK a BLACK STARTER PURPLE 0 BLACK /WHITE BLACK RED RED BATTERY A BLACK B RED L G A M G B B Y B LT. BLUE YELLOW / RED BROWN / YELLOW BROWN / YELLOW WHITE RIGHT STEERING CONTROL SWITCH LEFT STEERING CONTROL SWITCH COIL COIL FUSE B S KEY SWITCH BROWN / WHITE BROWN / WHITE STARTER SOLENOID BLACK LIGHT FUSE LT. A B LT. BLUE BLUE HEADLIGHT BLACK LT. BLUE BLACK A GROUND PATH FUSE B BLACK OPTIONAL PE00

MOWER DECK LIFT Model 0, 0 0 0 PE00 0000 Linkage, Lift 0000 Weldment, Front Lift 0000 Trunnion 0000 Bushing, Front 0000 Bushing-Flange.00 x. x. x.0 Bronze 000000 Bolt, Socket Head Shield. x x.00 000 Nut,.- Flange Nyloc 000 Bushing, Rear 000 Weldment, Lift, Rear Right Hand 0 000 Weldment, Lift, Rear Left Hand 0000 Weldment, Foot Pedal 000 Washer, Flat Steel. x. x. 000 Bolt, Hex.- x.00 Grade 000 Nut.- Flange Nyloc 000 Pin, Hair External 000 Ring, Retaining. x.0 x.0 000 Pin, Spring Ball. O.D. x.0 0000 Rod, Lift 000 Screw-Tapping.0-0 x. Hex Washer Head 0 0000 Lanyard 00000 Tube, Lift Stop 0000 Spacer, Rear Lift

MOWER DECK, BELT, IDLERS AND BLADES Model 0, 0 0 0 0 0 PE00 0

MOWER DECK, BELT, IDLERS AND BLADES Model 0, 0 000 0" Mower Deck with Decals 000 V-Belt HA 0.X. 0000 Cover 000 Nut.- Flange Nyloc 0000 Bolt, Hex.- x.00 Grade 000 Nut-Flange.- 000 Idler, Flanged.0 00000 Weldment, Idler Arm 0000 Bearing, Pedestal Powdered Metal 0 000 Idler, Flat.00 x. 000 Sheave, Spindle.00 Dia. 0000 Assembly, Spindle 000 Bolt, Round Head Square Neck.- x. Grade 000 Nut, Hex Jam Center.- 00000 Washer, Cupped, Serrated. 0000 Spacer, Idler 000 Washer, Bellville. x. x.0 000 Bolt, Hex.- x. Grade 000 Bolt, Round Head Square Neck.0- x. Grade 0 000 Washer, Flat. x. x. 000 Blade, Mower (.) 000 Bolt, Hex.- x.00 Grade with Epoxy Patch 0000 Washer-Flat-Steel.0 x.00 x. 000 Key, Square. x. x. 000 Bolt, Round Head Square Neck.- x. 000 Nut, Locking Top Flange.0-0000 Washer, Flat Steel. x. x.0 000 Bearing,.00 x. x. 000 Bolt, Round Head Square Neck.- x. Grade 0 000 Bolt, Round Head Square Neck.- x. Grade 000 Washer, Flat Steel. x. x.0 000 Spring, Extension 0000 Washer, Flat Steel. x. x.0 000 Washer, Flat Steel. x. x.0 0000 Washer, Flat Steel. x. x. 000 Finger, Belt 000 Washer, Flat Steel. x.0 x. 000 Nut,.- Flange Nyloc

BAFFLES AND CHUTE Model 0, 0 0 0 0 0 0 PE00 000 Deflector, Chute 00 Hinge, Plate 000 Bolt, Round Head Square Neck.-0 x. Grade 0000 Nut-Locking-Flange.0-0 0000 Ring, Retaining External. x.0 0000 Spring, Torsion.0 x.0 x.00 0000 Bushing, Sleeve 000 Pin 00000 Bolt, Serrated Hex Flange Washer Head.- x. 0 000 Bolt, Round Head Square Neck.- x. 000 Nut-/- Flange Nyloc 0 Weldment, Upper Left Baffle-0" 0 Weldment, Upper Center Baffle-0" 0 Weldment, Upper Right Baffle-0" 0 Deflector, 0" 0 Flat Spring 000 Nut, Locking Top Flange.-0 0000 Bolt, Round Head Square Neck.-0 x.0 Grade 000 Bolt, Round Head Square Neck.- x. Grade 0 000 Nut /- Flange Nyloc 000 Washer, Flat Steel. x. x.0 0000 Nut, Locking Nylon.-

STABILIZER AND ROLLER BRACKETS WITH ROLLER Model 0, 0 0 0 0 PE00 000000 Deck Link 000 Nut.- Flange Nyloc 00 Bracket, Mount, Front 00 Bracket, Rear Mount 0 Bracket, Stabilizer 0000 Trunnion 000 Bolt, Round Head Square Neck.- x. Grade 000 Pin, Hair, External 000 Washer-Flat-STL. x. x. 0 0 Weldment, Stabilizer Arm 000 Clevis Pin,./. x. 000 Nut.- Flange Nyloc 000 Bolt, Round Head Square Neck.- x. Grade 0 Bracket, Roller Mount 000 Roller 000 Pin, Retainer 0000 Pin, Cotter. x.00 0000 Screw, Tapping.-0 x.0 Hex Washer Head 0 Bracket, Chute Lock 0 000 Nut-Flange.- 000 Bolt, Round Head Square Neck.- x. 000 Washer, Flat Steel. x. x.0

Ariens Company West Ryan Street P.O. Box Brillion, WI 0-0 0-- Fax 0--0 www.ariens.com