ENGINEERING COMPANY INC. Winthrop Road Chester, Connecticut 0-0 Phone: (0) -0 Fax: (0) -0 Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: canadiansales@whelen.com Customer Service e-mail: custserv@whelen.com Installation Guide: 00-series Lightbars Warnings to Installers Whelen s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen s written instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be accounted for when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that they can operate the system without taking their eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and use caution around live electrical connections.grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or vehicle damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference. Therefore, after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other components within the vehicle. Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio communication equipment. All devices should be mounted in accordance with the manufacturer s instructions and securely fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should be mounted. This device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if any. Any device mounted in the deployment area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the device. Installer must be sure that this device, its mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors. Mounting the unit inside the vehicle by a method other than permanent installation is not recommended as unit may become dislodged during swerving; sudden braking or collision. Failure to follow instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the use of this warning device. PROPER INSTALLATION COMBINED WITH OPERAR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC. Warnings to Users Whelen s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles and personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that other drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle warning devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and audible warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user s responsibility to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations prior to the use of any emergency vehicle warning device. Whelen s audible warning devices are designed to project sound in a forward direction away from the vehicle occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be installed and operated in accordance with the standards established by the National Fire Protection Association. Automotive: Lightbars Safety First This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage. Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures. Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture. Failure to use specified installation parts and/or hardware will void the product warranty. If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards or remnants. Install grommets into all wire passage holes. If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro, clean the mounting surface with a 0/0 mix of isopropyl alcohol and water and dry thoroughly. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle. For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use cigar power cords). If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and the device to be operated safely in any driving condition. Do not attempt to activate or control this device in a hazardous driving situation. This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result. Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product. It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product. FAILURE FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY YOU AND YOUR PASSENGERS! 00 Whelen Engineering Company Inc. Form No.J (0) For warranty information regarding this product, visit www.whelen.com/warranty Page
IMPORTANT! The lightbar should be located a minimum of " from any radio antennas! Installation: Note: When routing wires, it is important to choose a path that will keep them away from excessive heat or any vehicle equipment that could compromise the wires integrity.. This lightbar mounts with -/ bolts extending from the rear of the housing. Position the unit in its exact mounting location and use an awl or other suitable tool to scribe the areas to be drilled (Fig. ).. Remove the lightbar. Using a drill bit sized for a / step bolt, drill a hole in each of the areas scribed in step. Return the lightbar to its mounting location and secure it to the vehicle with supplied hardware. Wiring: WARNING: All Customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least % of the maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT! IMPORTANT! All Positive input wires must be individually fused. Due to the large number of possible configurations, each with their own fusing requirements, it is the installation technician's responsibility to determine the maximum current draw for each input wire and fuse that wire at % of that value. Fig. /" X HEX NUT /" LOCKWASHER /" FLATWASHER / - X -/ STEP BOLT Mounting the Lightbar to the vehicle Fig. Remove screws from end of lenscap MOUNTING BRACKET Servicing your lightbar: NOTE: Before opening your lightbar for service or repair always be sure to Disconnect the lightbar from it s power source. (See strobe light warning below.) Lens or Lenscap: Removal or Installation.To remove a lenscap, remove the screws from the end of the lenscap, and the screws from the opposite side that thread through the lens retainer into the lighthead mounting bracket. Pull the lenscap off (Fig. )..To remove a lens, remove the phillips head screws that thread through the lens retainer into the lighthead mounting bracket and then pull the lens off. Remove screws and lens retainer, then remove lens or lenscap Removal and Installation of Lens and Lenscap Removing an Existing Rotator:. Disconnect the lightbar from power. WARNING: For lightbars with strobe lights, wait a minimum of 0 minutes before proceeding.. Remove the lens or lenscap in front of the rotator you wish to replace.. Disconnect the rotator from the lightbar s harness by unplugging the Amp position pin connector. NOTE: It is easier to remove the existing rotator from the extrusion if the reflector is facing the front of the lightbar (Fig. ).. Loosen the two screws that secure the rotator base to the extrusion ( or turns) and lift the rear of the rotator base then remove the rotator from the extrusion. Installation of a New Rotator: LENS RETAINER. Remove any adhesive tape on the lightbar base left from the old rotator.. Remove the backing from the piece of -sided tape and apply it to the lightbar base in the same location as the previous tape (Fig. ).. Plug the new rotator into the old rotator s harness plug.. Place the new rotator inside the extrusion in the same area the old rotator was removed from but don t tighten the screws yet. Fig. Fastex Grommet Rotator base sits on tape Tape Side View TAPE Screws thread into fastex grommet that is inserted into base. Rotator Removal and Installation. Remove the backing from the tape and press the rotator base down onto the lightbar base firmly, being careful not pinch any wires between the base and extrusion, then tighten the mounting screws.. Reconnect lightbar to power and test for proper operation then return any lenscaps or lenses you had to remove. Lighthead mounting holes, fit onto raised bosses on mounting bracket. STROBE LIGHTHEAD Clips on bracket snap over edge of lighthead. LED LIGHTHEAD Fig. Page Servicing Lightheads: Strobe, Halogen or LED WARNING: The strobe light power supply is a high voltage device. Do not touch or remove the strobe tube assembly while in operation. Wait 0 minutes after disconnecting the unit from its power source before starting any work or trouble shooting. Removal and Installation. Disconnect the lightbar from it s power source.. To remove the lighthead, first remove the lens or lenscap necessary to access the lighthead you wish to service or replace.
. Now pull the clips back on the mounting bracket that secure the lighthead as you lift the lighthead off of the raised bosses on the bracket (Fig. ).. Being careful not to pull out any wires, lift the lighthead out of the lightbar base, disconnect its connector from the lightbar wiring harness, then lift the lighthead out of the lightbar.. To reinstall the lighthead, plug the lightheads connector into the lightbar, snap it back into the brackets and replace any lenses or lenscaps you removed. Corner Strobe / Removal: Fig. LIGHTHEAD TAB. Disconnect the lightbar from it s power source and remove the endcap in front of the lighthead you wish to replace or service (See strobe warning).. Spread the ends of the corner strobe support bracket (A) apart to disengage it from the tab on the lighthead, and lift this end of the lighthead out (Fig. ).. Pull the clips back on the mounting bracket (B) as you lift the lighthead off of the two raised bosses on the bracket, then carefully lift the lighthead out of the lightbar base and disconnect the power cord (C), and remove the lighthead from the lightbar. Corner Strobe / Installation:. Plug the lighthead into the wiring harness (C). SCREW, # X /" PPHSMS END OF LIGHTBAR # FASTEX SCREW GROMMETS (Install into lightbar base). Insert the end of the bracket into the bosses, and snap the side of the lighthead into the clips in the bracket (B), then snap the lighthead tab into the corner strobe support bracket (A) and replace the endcap. Reconnect to power. Halogen Lighthead, Load Light / Rear Facing / Removal:. Disconnect the lightbar from it s power source and remove the lens and/or endcap in front of the lighthead you wish to service.. Unscrew the lens screws which hold the lighthead to its brackets (Fig ).. Disconnect the lighthead Fig. from power, then remove the lighthead from the lightbar. Halogen Lighthead, Load Light / Rear Facing / Installation:. Plug the lightheads connector into the lightbar harness.. Attach the lighthead (and lens) to its mounting brackets using the lens screws you removed.. Replace the lightbar lenses or endcaps and the installation is complete. Installing Options into Extrusion Options secure to fastex grommets inserted into extrusion. C A CORNER STROBE SUPPORT BRACKET Snap Lighthead mtg. holes onto bosses on bracket. B Bracket slides into lightbar Fastex grommet LIGHTBAR BASE Clips snap over edge of lighthead. CORNER STROBE 00 Linear Split LED with MR Load Light / TA only Slide grommets into base Mounting Bracket Load Light A Double light MR bracket (center mount) is mounted in the single and center hole of the top holes. Single hole SIDE VIEW OF BRACKET Front Halogen, Strobe or LED Lighthead (New style housing) Side view / Base Extrusion Housing snaps into base extrusion Housing is then secured to base using supplied screws A Single light MR bracket (each side) is mounted in the single and the center hole of the bottom holes. Fig. Fig. Page
MODEL ADDHAL 0-00-0 00 SERIES 0--000 BRACKET / MOUNTING -0-00 0-00-0-00-0 --S -0-00 SCREW / # x /" PPHSMS 00 REFLCT. WIRE- POS AMP V -0W SNAP-IN-LAMP LENS / CLEAR OPTIC SCREW / # x -/" PPHSMS 0 MODEL H & MODEL 000PTI QTY 0-00- MODEL H OPTICOM EMITER 0-00-00 OPTION / PREWIRE PLUS FOR OPTICOM 0-00- MODEL H OPTICOM EMITER 0-0-000-0C0-J -0-00 -00-00 -000-00 -0-0 -00- BRACKET / MOUNTING /00 SCREW GROMET / #/# FASTEX SCREW / # x /" PPHSMS BOLT / 0- X /" CARRIAGE / SS WASHER / #0 FLAT. x.00 / THK / SS NUT / 0- CAD PLATED WHIZ ASS'Y / M LC EMIT CABLE / ' CONXALL MODELS: ADLS* / ADL* QTY QTY QTY QTY QTY QTY QTY QTY QTY 0-00-0 00 SERIES LINEAR LED - AMB 0-00-0 0-00-0 0-00-0 00 SERIES LINEAR LED - BLU 00 SERIES LINEAR LED STDY - WHT 00 SERIES LINEAR LED STDY - 0-00- 00 SERIES LINEAR LED STDY - GRN 0-00-0 00 SERIES LINEAR LED STDY - AMB 0-00- 00 SERIES LINEAR LED STDY - BLU 0-00- 00 SERIES LINEAR LED STDY - WHT 0-00- 00 SERIES LINEAR LED STDY - GRN 0-00- 00 SERIES LINEAR LED STDY - 0--000 BRACKET, MOUNTING -0-00 SCREW, # x /" PPHSMS 0-0 0-0 SUB ASS'Y., 00 LINEARLED - AMB SUB ASS'Y., 00 LINEAR LED - BLU 0-0 SUB ASS'Y., 00 LINEAR LED - WHT 0-0 SUB ASS'Y., 00 LINEAR LED - -0-00 0-0 SCREW, # x -/" PPHSMS SUB ASS'Y., 00 LINEAR LED - GRN 0 0-0 SUB ASS'Y., 00 LIN LED STDY - AMB 0-0 SUB ASS'Y., 00 LIN LED STDY - BLU Mounting bracket Left mirror 0-0 SUB ASS'Y., 00 LIN LED STDY - WHT 0-0 SUB ASS'Y., 00 LIN LED STDY - GRN 0-0 SUB ASS'Y., 00 LIN LED STDY - MODEL ADROTA A/R 0-00-0 0-0-00 ROTATING REFLECR 0-0-00 HALF MIRROR RIGHT 0-0-0 HALF MIRROR LEFT --0 TAPE / METALIZED --00 "V" MIRROR BRACKET MODEL ADDAST 0-00- ASS'Y. / CORNER LINEAR STROBE -0C0-J SCREW GROMMET 0-C0-000 -0-00 -0-00 0-0-00 0-0-000 BRACKET / CORNER STROBE SCREW / # x /" PPHSMS HARNESS ASS'Y. / STROBE SUB ASS'Y. / MOUNTING BRACKET BRACKET / LIGHTHEAD MOUNTING 0-0-00-000-0 0-00- ASS'Y. / CORNER LINEAR STROBE TY WRAP - " CABLE ASSEMBLY - ' Rotator NOTE: When two model ADROTA are placed adjacent to one another, the left and right mirrors are replaced with the V mirror (ITEM #) as shown. Rotator Mounting bracket Mounting bracket Page
POWER PASSENGER SIDE LOAD LIGHT. 0 MODEL: LRLOAD QTY 0-00- LR LOAD LIGHT OPTION 0-00-0 LR LOAD LIGHT W/O INPUT HARNESS 0--000 BRACKET, MTG LR LOAD LT DBL 00 0-C-000 BRACLET, MTG LR LOAD LT SNGL 00-0-000 0-0B-0 THERMAL PAD, CO-THERM LR PCB LED LR WHT ALLEY/TD XP-E -0- -0-00 REFLECR, TIR LR LOAD LIGHT 00 DIFFUSER, LR LOAD LIGHT 00 SERIES -0-0 SCREW, - X " PPHMS SS -0-0 SCREW, - X / PPHMS SEMS W/IT LK WSHR SS 0-0C0-J -0-00 SCREW GROMMET, #/# FASTEX SCREW, X / PPHSMS 0 SS TYPE A -00-0 HOUSING, POS PIN COMM MATE-N-LOK -00-00 ASSY, HARNESS LR LOAD LIGHT 00-0-00 ASS'Y, SCENE LIGHT HARNESS MODEL ADDSTR 0-00-0 00 SERIES LINEAR STROBE A/R 0-0-00-0-00 00 LINEAR REFLECR HARNESS ASS'Y., STROBE 0--000-0-00 BRACKET, MOUNTING SCREW, # x /" PPHSMS -0-0 0-00- SCREW, # x " PPHSMS CABLE ASSEMBLY - ' A/R -0-00 HARNESS STROBE CTR 0 MODEL: LRLOAD / DEGREE POWER PASSENGER SIDE LOAD LIGHT. 0-00- LR LOAD LT OPT. DEGREE 0--000 BRKT, MTG LR LOAD LT DBL 00 0-C-000 BRKT, MTG LR LOAD LT SNGL 00-0-000 THERMAL PAD, CO-THERM LR 0 0-0B-0-0- PCB LED LR WHT ALLEY/TAKEDN XP-E REFLECR, TIR LR LOAD LT 00-0-00 DIFFUSER, LR LOAD LT 00 SERIES -0-0 SCREW, - X " PPHMS SS -0-0 SCREW, - X / PPHMS SEMS W/IT LOCK WSHR SS -0C0-J SCREW GROMMET, #/# FASTEX -0-00 SCREW, X / PPHSMS 0 SS TYPE A -00-0 HSNG, POS PIN COMM MATE-N-LOK -00-00 -0-00 HARNESS LR LOAD LIGHT 00 ASS'Y, SCENE LIGHT HARNESS - is shown for only. - 0 MODEL KRS 0-00- OPTION / KKK REAR STROBE PKG. 00 SERIES - --0 LENS / NON OPTIC. / 00 SERIES --0 0-0-00 LENS / CLEAR NON OPTIC. / 00 SERIES ASS'Y / 00 LINEAR REFLECR 0--000-0-00-0-0-0-00 BRACKET / MOUNTING SCREW / # x /" PPHSMS SCREW / # x " PPHSMS HARNESS ASS'Y. / STROBE --0 0-00- LENS / AMBER NON OPTIC. / 00 SERIES CABLE ASSEMBLY - ' 0-0-00 HARNESS ASS'Y / STROBE CENTER 0-00-00 SUB ASS'Y / LOAD LIGHT 00 SERIES -0 - NOTE: Lightheads shown in standard positions. LOAD LIGHTS: position adjacent to CENTER LEDs. Extrusion only - - - MODEL: KRL 0-00- OPTION / KKK REAR LED PACKAGE 0-0 SUB ASS'Y, 00 LINEAR LED SPLIT / AMB/AMB 0-0 SUB ASS'Y, 00 LINEAR LED SPLIT / / -0-0 SCREW, X PPHSMS TYPE A -0-0 0--000-0-00 UPPER LED ADAPTER BRACKET, MTG 00 SERIES LIGHTHEAD SCREW, X / PPHSMS -0C0-J SCREW GROMET, #/# FASTEX 0-0B0-0 ASS'Y CORNER LED AMP/00 SERIES BRACKET, SUPPORT CORNER STROBE SUB ASS'Y, BRACKET & BASE 0 0--000 0-0-00-0-00 SCREW, X / PPHSMS 0 SS TYPE A - --0 --0 LENS, NON OPTIC."/00 SERIES LENS, AMBER NON OPTIC."/00 SERIES 0-00-00 SUB ASS'Y, LOAD LIGHTS /00 SERIES MODEL: FLASH 0-00- 00 OPTION / ADD INTERNAL FLASHER 0-00-00 ASS'Y / CHANNEL FLASHER / 00 SERIES LED -0-00 ASSY / HARNESS / 00 LED with FLASHER -00-00 ASSY / FLASHER INPUT HARNESS - -0 Page
BLK MODEL: ADRB* 0-00- 0-0E0-_0-0C0-J -0-00 00 SOLID STATE SOLID STATE SCREW GROMMET SCREW, # x /" PPHSMS CUSMERS WIRING (OPTIONAL) 00 HARNESS GREY SYNC VIOLET LOW POWER WHT/VIO SCANLOCK WHT/ORG CRUISE GROUND POWER -0 - - MODEL: FL* QTY QTY QTY QTY QTY PART NUMBER 0-00- 0-00- 0-00- 0-00-0 0-00- -0-0 -0-00 0--000-0-0 0-0 0-0 0-0 0-0 0-0 DESCRIPTION 00 LINEAR LED AMB AMP 00 LINEAR LED BLU AMP 00 LINEAR LED WHT AMP 00 LINEAR LED GRN AMP 00 LINEAR LED AMP X PPHSMS TYPE "A" X / PPHSMS BRACKET / MTG 00 LTHD HARNESS / UPPER LED ADAPT. S. ASY / 00 LED SPLIT AMB -AMB S. ASY / 00 LED SPLIT BLU -BLU S. ASY / 00 LED SPLIT WH T-WH T S. ASY / 00 LED SPLIT GRN -GRN S. ASY / 00 LED SPLIT - - - - -0-0-00-0-0 0-0 -0-0 -0-0 SCREW / X PPHSMS TYPE A UPPER LED ADAPTER MODEL: KFL OPTION / KKK FRONT LED PACKAGE SUB ASS'Y / 00 LINEAR LED SPLIT / WHT-WHT SUB ASS'Y / 00 LINEAR LED SPLIT / - 0--00 BRACKET / MTG 00 SERIES LIGHTHEAD - 0 MODEL KFH -0-00 -0C0-0-0B0-0 0-C0-000 0-0-00 --0 --0 SCREW / X/ PPHSMS / 0 SS TYPE A SCREW GROMET / # -# FASTEX ASS'Y CORNER LED AMP / 00 SERIES BRACKET / CORNER STROBE SUB ASS'Y / BRACKET & BASE LENS / NON OPTIC." / 00 SERIES LENS / CLEAR NON OPTIC." / 00 SERIES - KKK FRONT PKG. 00 SERIES LENS / NON OPTIC. / 00 SERIES LENS / CLEAR NON OPTIC. / 00 SERIES LENS / CLEAR OPTIC ASS'Y. / V -0W SNAP-IN-LAMP SCREW / # x /" PPHSMS SCREW / # x -/" PPHSMS 0-00-0 --0 Lightheads shown in standard positions. Extrusion shown for only. - --0 --S -00-0 -0-00 -0-00 BRACKET / MOUNTING 0--000 ASS'Y. / 00 REFLECR WIRE/ POS AMP 0-00-0 - MODEL KRH 0-00- KKK REAR PKG. 00 SER. - --0 LENS / NON OPTIC. / 00 SER. --0 LENS / CLR NON OPTIC. / 00 SER. 0--000 BRACKET / MOUNTING --S LENS / CLEAR OPTIC -00-0 ASS'Y. / V/0W SNAP-IN-LAMP -0-00 SCREW / # x /" PPHSMS -0-00 SCREW / # x -/" PPHSMS 0-00-0 00 REFLECR WIRE / POS AMP --0 LENS / AMB NON OPTIC. / 00 SER. 0 0-00-00 SUB ASS'Y / LOAD LIGHTS / 00 SER. Page NOTE: Lightheads shown in standard positions. Position Load Lights adjacent to center halogen. 0 -
MODELS: TA / TA QTY 0, CORNER LEDs and CENTER LENS are shown for only. 0-00- LAMP TA / 00 SERIES 0-00- LAMP TA / 00 SERIES -0-00 0-00-00-0- 00 INTERNAL HARNESS / TA TACONTROL HEAD V LED CABLE ASS'Y / -C ' " STRIP -00- HOUSING / AMP POS. PIN -0-0 SCREW / # X " PPHSMS 0-0 SUB AS'Y / 00 LED SPLIT AMB-AMB 0--000 MOUNTING BRKT. 00. LTHD -0-00 SCREW / # X /" PPHSMS -0-0 Y HARNESS " ASSEMBLY -0-0 WASHER /" I.D. -00-00 CLAMP /" - MODEL KFS - 0-00- --0 --0 0-0-00 ASS'Y / 00 LINEAR REFLECR 0--000-0-00 BRACKET / MOUNTING SCREW / # x /" PPHSMS -0-0 SCREW / # x " PPHSMS -0-00 HARNESS ASS'Y / STROBE 0-00- CABLE ASSEMBLY - ' -0-00 HARNESS ASS'Y / STROBE CENTER KKK FRONT STROBE PKG. 00 SERIES LENS / NON OPTIC. / 00 SERIES LENS / CLEAR NON OPTIC. / 00 SERIES NOTE: Model TA shown. For Model TA drop out the center two lightheads. - - - - - 0 - - - - MODEL: TA with MR Load Lights QTY PART NUMBER 0-00- 0-00-0 0-0-00 0-0-00 0-0 0-0-00 DESCRIPTION MODEL TA / MR LOAD LTS 00 T/A FLASHER LAMP TADCTL CTRLHD / DOMINAR TA SUB ASS'Y / MOUNTING BRACKET 00 LIN. LED SPLT AMB-AMB MR LOAD LTS / 00 SERIES HARNESS MR LOAD LIGHTS CABLE T/A OPTION -0-00 -0-00 -00-0 HARNESS 00 TA / DBL / -ORG-YEL -00-0 HARNESS 00 TA / DBL / VIO-BLU-GRN TRAFFIC ADVISOR OPTION W/MR- LOAD LIGHTS CABLE ASSY To Control Head (not shown) Grommet Wire Harness / MR Load Lights Extrusion BLUE BLK GRN For Reference TA TA LOAD LIGHT AMB TA AMB TA AMB TA AMB TA LOAD LIGHT TA TA For Reference WHT/ WHT/ ORANGE WHT/ORG YELLOW WHT/YEL TA FLASHER GREEN WHT/GRN BLUE WHT/BLU VIOLET WHT/VIO VIOLET WHT/VIO Page
GREEN BLK/WHT BLK/WHT 00 SERIES WIRING VIOLET BLK/WHT ORANGE GREY BLK/WHT YELLOW BROWN BLUE 0 GRN / +VDC BLK/WHT / GND BLU / +VDC BLK / GND L E D o r (OUTBOARD) / +VDC BLK/WHT / GND BRN / +VDC BLK / GND ( INBOARD) ORG / +VDC BLK / G ND GRY / +VDC BLK / GND ( CENTER) VIO / +VDC BLK/WHT / GND YEL / +VDC BLK / GROUND (INBOARD) 0 0 QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY 0-00 00 SERIES LT BAR-" without ICC LT. 0-00 00 SERIES LT BAR-" without ICC LT. 0-00 00 SERIES LT BAR-"" without ICC LT. 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_0 00 SERIES LT BAR-0" / See P/N Key 0 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_ 00 SERIES LT BAR-" / See P/N Key 0 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_0 00 SERIES LT BAR-0" / See P/N Key OPTION GTT EMITTER 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00_ 00 SERIES LT BAR-" / See P/N Key 0-00- GTT LED EMITTER REF 0--0 EMITTER, LED GTT --00,." without ICC MTG. HOLES -0-00 SCREW, # X /" PPHSMS --0,." without ICC MTG. HOLES 0-B0-0 MTG BRKT GTT LED MODULE --0,." without ICC MTG. HOLES -0-00 SCREW, X / PFH PLASTI-LOC --00,." withicc MTG. HOLES -0C0-J SCREW GROMET, # / # FASTEX --0,." with ICC MTG. HOLES -0- CABLE GTT LED EMITTER ' --00,." with ICC MTG. HOLES --0,." with ICC MTG. HOLES --00,." with ICC MTG. HOLES --00,." with ICC MTG. HOLES 0 --0,." with ICC MTG. HOLES --0,." with ICC MTG. HOLES --0,." with ICC MTG. HOLES --00,." with ICC MTG. HOLES A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R --00 HOLE PLUG,.MM GROOVE DIA./RUBBER BLK -0-00 ASS'Y, CENTER S, HARNESS -0-00 ASS'Y, S HARNESS 0-0-00 MOUNTING BASE ASSEMBLY -0-J SCREW, #0- x." SHOULDER PHTX TRI PT 0-0-00 KIT, STEP BOLT MTG. -/" 0 0-0-0 LABEL, P/N/M/N/S/N NOTE: ", 0" & " Lightbars available -0-0 GROMMET, " SLIM LINE without ICC Lights or with Center ICC Lights 0-00-00 LOUVER, " W/FILTER only ( or AMBER)........ -0-00 GASKET, REAR PART NUMBER KEY:...0...00.0.... -0-00 SEAL, CORD /" 0-00 0-0-00 MOUNTING BRACKET ASSEMBLY Length of Lightbar --** LENSCAP ICC Light Requirements A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R --** LENSCAP, SPLIT ICC LIGHT REQUIREMENTS -0B-0 SCREW, # x /" PPHSMS () - --** LENS = Without ICC Lights A = With AMB ICC Lights 0 0-0-00 ASS'Y / LENS GASKET/RETAINER R = With ICC Lights 0-0B-0 SCREW / # x /" PPHSMS / A/R A/R A/R A/R A/R A/R A/R A/R 0-00-A0 ASS'Y / LED ICC LIGHTS - AMBER A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 0-00-R0 0-00CA0 0-00CR0-00-00 ASS'Y / HARNESS --0,." WITH ICC MTG. HOLES Page ASS'Y / LED ICC / BRAKE LIGHTS - ASS'Y / CTR LED ICC LIGHTS - AMBER ASS'Y / CT R LED ICC / BRAKE LTS - IMPORTANT WARNING! CAUTION! DO NOT LOOK DIRECTLY AT THESE LED S WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
MODEL TAB QTY. ITEM PART NUMBER X X 0-0-00 DESCRIPTION FINAL ASSY, 00 TA, 00 SERIES LIGHTHEADS, " --00 BASE, MACHINED.0 00 SERIES -0-0 GROMMET, " SLIM LINE --00 HOLE PLUG * 0-0-0 LABEL, P/N/M/N/S/N 00 PLUS SERIES 0-0-00 KIT, STEP BOLT MT /" 0-0-00 SUB ASS'Y, MOUNTING BASE 00 SERIES -0-J SCREW, 0- X." 0-0-00 SUB ASS'Y, MOUNTING BRACKET 00 SERIES 0-00-00 LOUVER,.0" W/ FILTER. 0-0-00 GASKET 0.0-0-00 SEAL, CORD / DIA 00 SERIES --0 LENSCAP, AMBER NON OPTIC 00 SERIES -0B-0 SCREW, X / PPHSMS --0 LENS, AMBER NON OPTIC." 00 SERIES -0B-0 SCREW, X / PPHSMS 0-0-00 ASS'Y, LENS GASKET/RETAINER 00 SERIES -0-00 SCREW, X / PPHSMS 0-0 SUB ASSY 00 LINEAR TIR STEADY AMB/CLR AMP -0-00 SCREW, X / PPHSMS 0 0--000 BRACKET, MOUNTING 00 LTHEAD 00 SERIES Note: Optional, non-standard length cables are not for use with Sequence to Solid or Sequence On/Off flash patterns. ** -0-0 WASHER, /" ID -00-00 CLAMP, /" NATURAL -00- HOUSING, POS PIN -0- ASS'Y, /C ' CABLE * 0-00-00 ASSY, FINAL TACTL CONTROL HD -0-00 ASS'Y, HARNESS INTERNAL 00 TRAFFIC ADVISOR *SHIP LOOSE **ONE INSTALLED, ONE SHIPPED LOOSE SHIP LOOSE SEE PINOUT LIGHTHEAD INSTALLATION 0 Refer to your TACTL manual for detailed information on installation and operation. BROWN ORANGE YELLOW GREEN BLUE VIOLET GREY PINOUT 0 POS. COLOR BROWN ORANGE YELLOW GREEN BLUE VIOLET 0 GREY WHITE N/C N/C N/C Page