Product Manual 4-842EN 10LF and LF Series Right Angle Grinder and Sander For additional product information visit our website at http://www.apextoolgroup.com
4-842EN Dotco Nomenclature XX L F 2 XX - XX XX XX Tool Series 10 = Aluminum Housing = Ergo Housing Throttle Type L = Locking Lever Motor Size F = 0.4 hp Handle Style 2 = Right Angle Speed Options (RPM) Front Exhaust Rear Exhaust 00 =,000 80 =,000 01 = 20,000 81 = 20,000 Primary Termination Code 32 = 1/4-28 Threaded Spindle 36 = 300 Series 1/4" Capacity Collet (3 piece) Extended Termination Code B1 = Belt Sander (1/4" x ") B2 = Belt Sander (1/2" x ") B3 = Belt Sander (1/2" x 24") B4 = Belt Sander (1" x ") B = Belt Sander (1" x 24") Options Optional Collets Page 2
Dotco Product Information 4-842EN The original language of this manual is English. Product Safety Information: Intended Use: This pneumatic material removal tool is to be used only for removing material by utilizing appropriate abrasive wheels, rotary files or other material removal cutting devices. For product safety information and requirements for grinding without a wheel guard refer to, LLC or GmbH & Co. OHG documents: GS-200, General Safety Pneumatic Grinders CE-20, General Safety Sanders WARNING This product must not be modified in any manner unless approved in writing by, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (2006/42/EC). Applied harmonized standards are ISO 100:2010-. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering 60 Industrial Drive Lexington, SC 202 Signature: Vishnu Irigireddy Date: December 1, 201 Noise and Vibration: 10LF Series Noise Level: 8 db(a) LF Series Noise Level: 8 db(a) 10LF Series Vibration Level: < 2. m/s 2 LF Series Vibration Level: < 2. m/s 2 Air Line Lubrication: Use, LLC or GmbH & Co. OHG s lightweight air tool oil 000 (available in quantities shown in the following chart) or an SAE- lightweight spindle oil. Part No. Packaged Designation 403 1 Quart (0.4 liter) Airlube 10W/NR-420LB DR 3348 1 US Gallon (3.8 liter) Airlube 10W/NR-420LB DR Grease: Part No. Packaged Designation 4-080 2 oz. (0.06 kg) Angle Head: Moly-XL SAE 20 403 2 oz. (0.06 kg) Planetary: Magnalube-G 16 16 oz. (0.4 kg) Planetary: Magnalube-G Air Supply Line: Parameter Air Hose Minimum inside diameter: 1/4" (6,4 mm) Maximum length: 8.0' (2,4 m) Air Pressure Recommended: 0 psi (620 kpa) Air quality according to ISO 83-1, quality Compressed air class 2.4.3 The compressed air must be clean and dry. Service and Repair: Tool service and repair should be performed by an authorized, LLC or GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copyright Protection:, LLC or GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or GmbH & Co. OHG Page 3
4-842EN Dotco Front Exhaust Models A 1 3 10 Models 10LF200-10LF201- LF200- LF201-2 4 6 8 10LF Series 1 LF Series 1 16 20 1 28 22 23 26 2 24 2 Page 4
Dotco Front Exhaust Models 4-842EN Illustration "A": Front Exhaust Models Ref Number # X 1 01-20 1 2 Inlet Adapter 2 203480PT 1 3 Filter 3 01-206 1 Exhaust Plug 4 3036PT 1 3 O-Ring 26 1 3 O-Ring 6 01-1 3 Spring 01-8 1 Poppet Valve 8 01-204 1 Valve Seat Table "A" 1 Housing 10 01-6 1 2 Lockoff Lever Assembly 01-101 1 2 Shaft 1042 1 2 Pin 03-00 1 Governor Valve 1008 1 2 Ball Bearing 1 1002 1 Rear End Plate 16 101 1 Cylinder (includes Ref. 1) 1 1022 1 3 Cylinder Pin 03-100 1 Rotor 1 1008 4 Rotor Blade 20 101PT 1 Spacer 03-1064 1 Front End Plate 22 03-1 2 Ball Bearing 23 Table "A" 1 1 Gear Set 24 03-1086 1 Label 2 03-108 1 Label Cover 26 03-1 3 Muffler Element 2 03-1043 1 Lock Ring 28 304000 1 3 O-Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) EN Table "A" Ref. # 10LF200- # LF200- # 10LF201- # LF201- Housing 1 03-0 1 03-1 03-0 1 03-23 Gear Set 1 03-1 1 03-1 1 03-16 1 03-16 Page
4-842EN Dotco Rear Exhaust Models B 1 10 Models 10LF280-10LF281- LF280- LF281-3 8 2 4 6 10LF Series LF Series 1 16 1 26 1 20 24 2 22 23 Page 6
Dotco Rear Exhaust Models 4-842EN Illustration "B": Rear Exhaust Models Ref Number # X 1 01-20 1 2 Inlet Adapter 2 203480PT 1 3 Filter 3 01-220 1 Diffuser 4 01-1 3 Spring 01-8 1 Poppet Valve 6 01-204 1 Valve Seat Table "B" 1 Housing 8 01-6 1 2 Lockoff Lever Assembly 01-101 1 2 Shaft 10 1042 1 2 Pin 03-00 1 Governor Valve 1008 1 2 Ball Bearing 1002 1 Rear End Plate 101 1 Cylinder (includes Ref. 1) 1 1022 1 3 Cylinder Pin 16 03-100 1 Rotor 1 1008 4 Rotor Blade 101PT 1 Spacer 1 03-1064 1 Front End Plate 20 03-1 2 Ball Bearing Table "B" 1 1 Gear Set 22 03-1086 1 Label 23 03-108 1 Label Cover 24 01-102 1 3 Seal 2 03-1044 1 Lock Ring 26 304000 1 3 O-Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) EN Table "B" Ref. # 10LF280- # LF280- # 10LF281- # LF281- Housing 1 03-0 1 03-1 03-0 1 03- Gear Set 1 03-1 1 03-1 1 03-16 1 03-16 Page
4-842EN Dotco Angle Attachment C 1 3 2 1 4 6 1 8 10 Termination 32 16 Termination 36 1 Page 8
Dotco Angle Attachment 4-842EN Illustration "C": Angle Attachment Ref Number # X EN 1 01-1048 1 2 Angle Head Cover 2 1024PT 1 Angle Head Housing (includes Ref. 3-4) 3 63PT 1 2 Grease Fitting 4 6PT 1 Wear Ring 04PT 1 3 Ball Bearing 6 1PT 1 3 Lubricator Disc Table "C" 1 1 Gear Set 8 03-1 2 Ball Bearing 102PT 1 Spindle (Termination -36) 10 106 1 Spindle (Termination -32) 1062PT 1 3 Key 102PT 1 Lock Ring Table "C1" 1 3 300 Series Collet 20816PT 1 3 Nosepiece Cap 1 203PT 1 3 O-Ring 16-080 1 /16" Wrench 1-08 1 /16" Wrench (Termination -36) 4-080 1 2 Gear Lube (2 oz.) 1 4-2 1 Grease Gun (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Table "C" 10LF200-10LF201- Ref. # LF200- LF201- # 10LF280-10LF281- LF280- LF281- Gear Set 1 03-1 1 03-16 Table "C1" 300 Series Optional Collets Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 301PT 3/64" 30PT /32" 310PT 6mm 302PT /64" 306PT 3/16" 303 3/32" 308PT * 1/4" 304PT 1/8" 3 3mm * Standard Collet Page
4-842EN Dotco Extended Terminations D Termination -B1 (1/4 x Belt Sander) 1 2 3 4 6 8 10 16 1 1 1 Page 10
Dotco Extended Terminations 4-842EN Illustration "D" - Belt Sander Termination B1 Ref Number # X EN -- -1638S 1 Belt Sander Assembly (includes Ref. 1-) 1-1 Guard 2 2826PT 1 1 Screw 3-161 1 Spacer 4-1 1 Boom 100PT 2 4 Screw 6 33PT 1 Pin -43 1 1 Cushioned Platen 8 104PT 1 2 Yoke Spring -161 1 Yoke 10 31PT 1 1 Yoke Pin -- -1602 1 1 Wheel Assembly (includes Ref. -) 64PT 1 2 Ball Bearing -1604 1 1 Wheel (includes Ref. ) -1616 1 3 Tire -16 2 Spacer 1-08 1 1 Drive Wheel (32B1 Termination) (includes Ref. 1) 16-0 1 1 Drive Wheel (36B1 Termination) (includes Ref. 1) 1-04 1 3 Tire - 1 6 Sanding Belt (80 Grit) - 1 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Page
4-842EN Dotco Extended Terminations E Termination -B2 (1/2 x Belt Sander) 2 1 3 20 4 6 10 1 1 1 8 1 16 F Termination -B3 (1/2 x 24 Belt Sander) 2 1 3 20 4 6 10 1 1 1 8 1 16 Page
Dotco Extended Terminations 4-842EN Illustration "E" - Belt Sander Termination B2 Ref Number # X EN -- -01S 1 Belt Sander Assembly (includes Ref. 1-16) 1-1 Guard 2 2826PT 1 1 Screw 3-8 1 Boom 4-3 1 Steel Platen 102PT 2 4 Screw 6 100PT 2 4 Screw 101 4 Nylon Washer 8 33PT 1 Pin -38 1 1 Cushioned Platen 10 104PT 1 2 Yoke Spring -6 1 Yoke 103PT 1 1 Yoke Pin -- - 1 1 Wheel Assembly (includes Ref. -16) 64PT 2 4 Ball Bearing - 1 1 Wheel (includes Ref. 1) 1-0 1 3 Tire 16 4PT 1 Spacer 1-08 1 1 Drive Wheel (32B2 Termination) (includes Ref. 1) -0 1 1 Drive Wheel (36B2 Termination) (includes Ref. 1) 1-04 1 3 Tire 20-48 1 6 Sanding Belt (80 Grit) -2 1 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Illustration "F" - Belt Sander Termination B3 Ref Number # X EN -- -S 1 Belt Sander Assembly (includes Ref. 1-16) 1-1 Guard 2 2826PT 1 1 Screw 3-20 1 Boom 4-1 Steel Platen 102PT 2 4 Screw 6 100PT 2 4 Screw 101 4 Nylon Washer 8 33PT 1 Pin -41 1 1 Cushioned Platen 10 104PT 1 2 Yoke Spring -6 1 Yoke 103PT 1 1 Yoke Pin -- - 1 1 Wheel Assembly (includes Ref. -16) 64PT 2 4 Ball Bearing - 1 1 Wheel (includes Ref. 1) 1-0 1 3 Tire 16 4PT 1 Spacer 1-08 1 1 Drive Wheel (32B3 Termination) (includes Ref. 1) -0 1 1 Drive Wheel (36B3 Termination) (includes Ref. 1) 1-04 1 3 Tire 20-68 1 6 Sanding Belt (80 Grit) -2 1 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Page
4-842EN Dotco Extended Terminations G Termination -B4 (1 x Belt Sander) 3 6 23 2 8 10 1 1 1 16 20 4 10 1 1 H Termination -B (1 x 24 Belt Sander) 3 6 23 2 8 10 1 1 1 16 20 4 10 1 1 Page
Dotco Extended Terminations 4-842EN Illustration "G" - Belt Sander Termination B4 Ref Number # X EN -- -63 1 Belt Sander Assembly (32B4 Termination) (includes Ref. 1-22) -- -3 1 Belt Sander Assembly (36B4 Termination) (includes Ref. 1-22) 1-6 1 Guard 2-1 1 Guard 3-8 1 1 Screw 4-64 1 Boom -66 1 Steel Platen 6 102PT 3 6 Screw 31 2 4 Screw 8 101 Nylon Washer -38 2 2 Cushioned Platen 10-8 2 4 Yoke Spring -6 1 Yoke 3PT 2 4 Yoke Screw -3036 1 1 Yoke Pin -- -2 1 1 Wheel Assembly (includes Ref. -) 64PT 2 4 Ball Bearing 1-6 1 1 Wheel (includes Ref. 16) 16-0 2 6 Tire 1-6 2 Spacer 4PT 2 Spacer 1-68 1 1 Drive Wheel (32B4 Termination) (includes Ref. ) 20-0 1 1 Drive Wheel (36B4 Termination) (includes Ref. ) -04 2 6 Tire 22-04PT 1 Wrench (1/8") (not shown) 23-3 1 6 Sanding Belt (80 Grit) - 1 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Illustration "H" - Belt Sander Termination B Ref Number # X EN -- -1603 1 Belt Sander Assembly (32B Termination) (includes Ref. 1-22) -- -16 1 Belt Sander Assembly (36B Termination) (includes Ref. 1-22) 1-6 1 Guard 2-1 1 Guard 3-8 1 1 Screw 4-16 1 Boom -161 1 Steel Platen 6 102PT 3 6 Screw 31 2 4 Screw 8 101 Nylon Washer -41 2 2 Cushioned Platen 10-8 2 4 Yoke Spring -6 1 Yoke 3PT 2 4 Yoke Screw -3036 1 1 Yoke Pin -- -2 1 1 Wheel Assembly (includes Ref. -) 64PT 2 4 Ball Bearing 1-6 1 1 Wheel (includes Ref. 16) 16-0 2 6 Tire 1-6 2 Spacer 4PT 2 Spacer 1-68 1 1 Drive Wheel (32B Termination) (includes Ref. ) 20-0 1 1 Drive Wheel (36B Termination) (includes Ref. ) -04 2 6 Tire 22-04PT 1 Wrench (1/8") (not shown) 23-1643 1 6 Sanding Belt (80 Grit) -164 1 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1- tools in operation) Page 1
POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. NORTH AMERICA SOUTH AMERICA Detroit, Michigan 2630 Superior Court Auburn Hills, MI 48236 Phone: +1 (248) 33-640 Fax: +1 (248) 31-62 Lexington, South Carolina 60 Industrial Drive Lexington, SC 202 Phone: +1 (800) 84-62 Phone: +1 (1) 38-00 Fax: +1 (803) 38-681 Louisville, Kentucky 1000 Glengarry Drive Suite 10 Fairdale, KY 401 Phone: +1 (02) 08-3400 apexpowertools.com/service Canada Apex Tool Canada, Ltd. 631 Bath Road Mississauga, Ontario L4T 3T1 Canada Phone: (866) 61-62 Fax: (0) 63-4400 Mexico Manufacturing México S. de R.L. de C.V. Vialidad El Pueblito #103 Parque Industrial Querétaro Querétaro, QRO 6220 Mexico Phone: +2 (442) 1 3800 Fax: +2 (800) 68 60 Brazil Ind. Com. Ferram, Ltda. Av. Liberdade, 40 Zona Industrial Iporanga Sorocaba, São Paulo CEP# 08-10 Brazil Phone: + 1 3238 3820 Fax: + 1 3238 338 EUROPE MIDDLE EAST AFRICA England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B8 2ER United Kingdom Phone: +44 2 82 1 Fax: +44 2 841 28 France S.A.S. 2 rue Maurice Chevalier B.P. 28 831 Ozoir-La-Ferrière Cedex, France Phone: +33 1 64 43 22 00 Fax: +33 1 64 43 1 1 Germany GmbH & Co. OHG Industriestraße 1 3463 Westhausen Germany Phone: +4 (0) 3 63 81 0 Fax: +4 (0) 3 63 81 222 Hungary Hungária Kft. Platánfa u. 2 02 Györ Hungary Phone: +36 6 66 83 Fax: +36 6 66 1 ASIA PACIFIC Australia 1 Nurigong Street, Albury NSW 2640 Australia Phone: +61 2 608 0300 Japan Japan Korin-Kaikan F, 3-6-23 Shibakoen, Minato-Ku, Tokyo 10-00, JAPAN Phone: +81-3-640-40 Fax: +81-3-640-41 China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China 2001 Phone: +86 60880320 Fax: +86 6088028 Korea Korea #103, Hibrand Living Bldg., Yangjae-dong, Seocho-gu, Seoul -24, Korea Phone: +82-2--020 Fax: +82-2--022 India Apex Power Tools India Private Limited Gala No. 1, Plot No. S. No. 234, 23 & 24 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 40 Maharashtra, India Phone: +1 020 666, LLC 1000 Lufkin Road Apex, NC 23 Phone: +1 (1) 38-00 Fax: +1 (1) 38-26 www.apexpowertools.com 4-842EN 1 201, LLC Printed in USA