Document No. 19-96 July 1, 010 Ball Valve Bracket Kit Product Description The Ball Valve Bracket Kit contains the parts necessary to install an Openir GDE/GLB, series non-spring return actuator or Openir GM and GQD series spring return actuator to a 599 Series two-way or three-way ball valve. The actuator is held in place by securing it to the bracket shaft. The bracket shaft is held in place when the bracket is properly screwed to the valve body. Installation Make sure the ball valve is in the fully open position with the valve stem in the orientation shown (See igure 1 and igure ). Stem Configuration Contents Part Description Qty 6/3-inch 3/-inch screw for handle 1 Ball valve handle 1 Bracket shaft 1 Bracket screws: M 0.7 50 mm (New configuration) Bracket screws: M 0.7 53 mm (Old configuration) E187R1 Bracket 1 igure 1. New Configuration, Uses the M 0.7 50 mm Screws. Product Number 599-10078 Stem Configuration Required Tools # Phillips screwdriver 10 mm socket wrench for Openir GM actuator installation mm llen wrench for Openir GDE/GLB actuator installation 3 mm llen wrench for Openir GQD actuator installation Expected Installation Time 0 Minutes E153R1 igure. Old Configuration Uses the M 0.7 53 mm Screws to ccommodate the Yellow Mounting Plate. Item No.19-96, Rev. C
Document No. 19-96 July 1 010 Installation, Continued ssembling the Bracket ssembly to the Valve 1. Insert the ball valve bracket shaft through the bottom of the bracket. See igure 3.. Make sure the ball valve bracket shaft is seated completely against the bottom of the bracket 3. Rotate the ball valve bracket shaft to the fully counterclockwise position. While holding the shaft in the appropriate orientation, assemble the bracket to the valve using the two M 0.7 50 mm, or M 0.7 53 mm screws, depending on your configuration. (See igure 3.) E13R1 igure 3. Normally Open (NO) Valve and ctuator ssembly: 1. or NO valve applications, you must rotate the ball valve bracket shaft to the full (90 ) counterclockwise position prior to assembly to the valve. a. Non-installed Valves Verify that the ball valve is open by looking into the "" (inlet) port to see if it is open. (See igure.) b. Installed Valves See igure 1 or igure to check the stem position with respect to the flow arrow.. The Openir GM actuator comes shipped from the factory with a 5 preload. This must be released prior to assembly. The gear train of the GM actuator is released by using the override drive to slightly advance the actuator. fter the gear train lockpin disengages, the actuator will return to its fail-safe position. The GQD actuator does not ship with any preload, and comes ready to assemble to the valve. 3. Before assembling the GM or GQD actuator to the ball valve bracket shaft, make sure the actuator zero indication on the top of the actuator is to the left.. Slide the actuator over the ball valve bracket shaft and onto the lowest available step of the ball valve bracket. NOTE: The GDE/GLB and GQD will rest on the lowest step. The GM will rest on the second lowest step. 5. Tighten the actuator to the shaft: a. GDE/GLB use a mm llen wrench to apply to 60 lb-in torque. b. GM - use a 10 mm socket wrench to apply 60 to 90 lb-in torque c. GQD use a 3 mm llen wrench to apply to 60 lb-in torque. 6. or GDE/GLB actuators, an anti-rotation screw must be driven in fully. (See igure 6 and igure 7.) 7. ssemble the handle to the end of the shaft with the 6/3-inch 3/-inch screw provided until the handle has no free play. The installation is now complete. NOTE: Ball valve assemblies with GM actuators are shipped from the factory with shaft adaptors having two sets of 3 mm screws (four total) for shaft attachment. GM actuators ordered separately ship with a self-centering shaft adapter. Inlet E188R1 igure. Page of 6
Document No. 19-96 July 1, 010 Installation, Continued 5 Normally Closed (NC) Valve and ctuator ssembly (GM and GQD): 1. or NC valve applications, you must rotate the ball valve bracket shaft to the full (90 ) clockwise position prior to assembly to the valve. a. Non-installed valves - visually verify that the ball valve is closed by looking into the "" (inlet) port. See igure. b. Installed valves - See igure 1 or igure to check the stem position with respect to the flow arrow imprinted on the valve.. The Openir GM actuator comes from the factory with a 5 preload. This must be released prior to assembly. The gear train of the GM actuator may be released by using the override drive to slightly advance the actuator. fter the gear train lockpin disengages, the actuator will return to its fail-safe position. The GQD actuator does not ship with any preload, and comes ready to assemble to the valve. 3. Before assembling the actuator to the ball valve bracket shaft, flip the actuator over so the actuator zero indication is to the right.. Slide the actuator over the ball valve bracket shaft and onto the lowest available step of the ball valve bracket. NOTE: The GQD actuator will rest on the lowest step. The GM actuator will rest on the second lowest step of the bracket. See igure 6 5. Tighten the actuator to the shaft: a. GM - use a 10 mm socket wrench to apply 60 to 90 lb-in torque b. GQD use a 3 mm llen wrench to apply to 60 lb-in torque. 6. ssemble the handle to the end of the shaft with the 6/3-inch 3/-inch screw provided until the handle has no free play. The installation is now complete E11R1 3 1 igure 5. Order of ssembly. Page 3 of 6
Document No. 19-96 July 1 010 Dimensions 3.8 (95.3) 6.0 (15.) 5.9 (19.9) E111R1 1.8 (.9) nti-rotation Screw for Installation of GDE/GLB ctuators Only igure 6. Ball Valve Bracket in Inches (Millimeters). Page of 6
Document No. 19-96 July 1, 010-1/ in. (60 mm) TOP VIEW E D END VIEW 8 in. (00 mm) SIDE VIEW VE09R1 B 1 in. (5 mm) T SIDES C in. (100 mm) nti-rotation Screw Must be Driven in ully for GDE/GLB ctuators Only Line Size Inch (MM) igure 7. Two-way Ball Valve and Bracket with ctuator Dimensions in Inches (Millimeters). Cv Range Length ctuator Codes 171-D, 173-D GDE/GLB ctuator Codes 171H,J,K GQD C Length* ctuator Codes 171E, 17E, ail Safe GM Weight (kg) 1/ (15) 0. to 10.0-7/16 (61) 6 (153) 7-5/8 (193).50 (.3) 3/ (0) 6.3 to 5-3/ (70) 6 (153) 8 (0).78 (.35) 6-11/16 (170) 10 3 (77) 8-3/8 (13) 8 (0).97 (.) 1 (5) 1-1/ 30) 1-1/ (0) (50) 16, 0, 63 (8) 8-3/8 (13) 8-5/15 (1) 1.75 (.79) 5 3-7/8 (98) 7 (178) 8-11/16 (1) 8-13/16 (3) 1.19 (.5) 16 3-3/8(86) 6-11/16 (170) 8-7/16 (1) 8-3/8 (13) 1.1 (.6) 5 to 100 3-11/16 (9) 8-11/16 (1) 8-13/16 (3) 1.81 (.8) 6-15/16 (176) 5, 63 3-5/8 (9) 8-7/16 (1) 8-13/16 (3) 1.19 (.5) 0, 60, 100 3-15/16 (100) 9-1/ (35).50 (1.13) 7-1/16 (180) 8-3/ (3) 0, 100 9-3/8 (38).53 (1.1) 63-5/8 (118) 7-1/ (190) 9-1/8 (3) 10-1/16 (55).66 (.11) 160.69 (.13) Page 5 of 6
Document No. 19-96 July 1 010-1/ in. (60 mm) TOP VIEW E D 8 in. (00 mm) END VIEW SIDE VIEW B G nti-rotation Screw Must be Driven in ully for GDE/GLB ctuators Only VE09R1 1 in. (5 mm) T SIDES C in. (100 mm) igure 8. Three-way Ball Valve and Bracket with ctuator Dimensions in Inches (Millimeters). ll dimensions are in inches (mm) and weights are in pounds (kg). Stamping on valve body indicates the ball size, not necessarily the line size. Dimension D, Depth, is 3 inches (76 mm). Dimension E, Handle, is inches (10 mm). * Dimension C is maximum length, measured from the actuator, end fitting, or mounting plate, whichever extends the furthest. Line Size Inch (mm) 1/ (15) 3/ (0) 1 (5) 1-1/ (30) Product Number 599-1050 through 599-1055 Length 3-1/ (89) 599-1056 -3/ (70) 3 599-1057 (76) 599-1058 599-1059 599-1060 599-1061 -1/ (11) 3-5/8 (91) for ctuator Codes 171-D Codes 173-D 7 (178) 6-1/ (165) 6-3/ (171) 7-3/ (197) 7-1/ (18) for ctuator Codes 171E-G 7-5/8 (19) 7-1/8 (181) 7-3/8 (187) 8-3/8 (13) 7-7/8 (00) B 3-3/ (95) G -3/8 (60) (51) -1/ (6) -3/ (70) 8-3/ () 9-3/8 (38) 9-3/ (8) 10-3/ (73) 10-1/ (60) Weight 1.60 (0.73) 1.6 (0.7).6 (1.03) 3.56 (1.61) 3.50 (1.59) 1-1/ (0) 599-106 599-1063 599-106 -1/ (11) 7-3/ (197) 7-1/ (18) 8-3/8 (13) 7-7/8 (00) -1/ (11) 10-3/ (73) 11 (79) 3.56 (1.61) 5.16 (.3) (50) 599-1065 599-1066 599-1067 5 (17) 7-1/ (18) 7-3/ (197) 7-7/8 (00) 8-3/8 (13) -1/ (11) 5-3/ (16) 3-3/ (95) 11 (79) 1-1/ (311) 5.16 (.3) 8.50 (3.86) Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Openir is a registered trademark of Siemens Schweiz G. Product or company names mentioned herein may be the trademarks of their respective owners. 010 Building Technoligies Division 1000 Deerfield Parkway Buffalo Grove, IL 60089-513 87-15-1000 Your feedback is important to us. If you have comments about this document, please send them to sbt technical.editor.us.sbt@siemens.com Document No.19-96 Printed in the US Page 6 of 6