More time on the road Illustrated s List FS-6406N November 202
Contents How To Use The Illustrated s List... 3 CASE... 4 COUNTERSHAFT ASSY... 7 INPUT SHAFT... 9 KITS & ASSEMBLIES... 0 LEVER ASSY... MAINSHAFT ASSY... 3 REVERSE IDLER GEAR ASSY... SHIFT BAR HOUSING... 7 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: CASE 37 38 34 36 6 4 24 23 47 49 33 32 30 0 44 2 2 8 3 4 2 27 8 7 6 7 0 2 6 0090-0-08 CASE Item Description Replaced Qty. Notes Kits/Assys Where A-634 CLUTCH HSG ASSY 23726,336236,336237,A - 632,A - 77 2 S-292 CASE ASSY 336276,43028,4304643,43077 #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 3 430030 FITTING-4 DEGREE H 2 4 20398 PTO COVER 2 28 BUSHING 4 A-634 6 23963 CAPSCREW 2 3/8"-6X/8" 7 23380 COVER 206466 A-634 8 33679 PLUG K-3423 4
Item Description Replaced Qty. Notes Kits/Assys Where 0 X-8L-408 SCREW & WASHER ASSY 2 X-8-0 CAPSCREW C036 4 /8"-X2-/4" 2 X-3-000 LOCKWASHER 4 /8" 3369 GASKET K-7028 6 4300888 FRONT BRG COVER- PULL 7 43002 OIL SEAL 33623 K-3423 8 23964 SCREW 6 /6-8X.8 2 3368 SHIM.004 QUANTITY AS REQUIRED K-283 2 33682 SHIM.007 QUANTITY AS REQUIRED K-283 2 33683 SHIM.00 QUANTITY AS REQUIRED K-283 2 33684 SHIM.020 QUANTITY AS REQUIRED K-283 2 4300977 SHIM.040 23 X-2-207 PIPE PLUG X2 202 X2 206 3/4" MAGNETIC 24 X-2-209 PIPE PLUG 27 430607 C/S REAR BRG COVER 30 33660 SPEEDO ROTOR 32 33662 SHIM.004 QUANTITY AS REQUIRED K-283 32 33663 SHIM.007 QUANTITY AS REQUIRED K-283 32 33664 SHIM.00 QUANTITY AS REQUIRED K-283 32 3366 SHIM.020 QUANTITY AS REQUIRED K-283 32 4300978 SHIM.040 33 K-704 REAR BRG COVER KIT 430262 34 43009 OIL SEAL K-3423 36 K-34 NUT KIT 2937,430920,4304690 37 239436 WASHER 4 /2" 38 86D8 NUT 86D08 4 /2"-20 44 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 47 4373 MAGNET S-292 49 239433 STUD 4 /2"-20X2-/6" 0 X-2-40 PIPE PLUG 2 238370 LIFTING EYE
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Group: COUNTERSHAFT ASSY 8 6 7 2 3 2 0 9 00303-8/93 COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 33686 SNAP RING K-3422,K-3423 2 33687 WASHER K-3422 3 K-3796 COUNTERSHAFT BRG KIT 7008, 706 3372 SNAP RING 337 6 430493 DRIVE GEAR-CNTRSHFT ORDERS FOR THIS PART MUST 7 4304936 TH GEAR-CNTRSHFT ORDERS FOR THIS PART MUST 7
Item Description Replaced Qty. Notes Kits/Assys Where 8 4304937 4TH GEAR-CNTRSHFT 4304940 ORDERS FOR THIS PART MUST 9 4304938 3RD GEAR-CNTRSHFT 430494 ORDERS FOR THIS PART MUST 0 230292 KEY 2 K-3422 4304934 COUNTERSHAFT 4304939 ORDERS FOR THIS PART MUST 2 K-4 BEARING KIT (C/S REAR) 6898, 6608 8
Group: INPUT SHAFT 3 0040-8/93 INPUT SHAFT Item Description Replaced Qty. Notes Kits/Assys Where K-42 BEARING KIT (INPUT SHAFT) 6720, 74229.7" INPUT 3 4304933 INPUT SHAFT-.7" ORDERS FOR THIS PART MUST 9
KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-283 SHIM KIT K-3423 K-34 NUT KIT 2937,430920,4304690 K-342 SYNCHRONIZER KIT K - 7004 K-3422 SMALL PARTS KIT K-3423 BASIC REBUILD KIT K-3796 COUNTERSHAFT BRG KIT K-7028 GASKET KIT K-3423 K-704 REAR BRG COVER KIT 430262 K-70 SYNCHRONIZER KIT -3/4 K-706 SHIFT LEVER HSG KIT 2407,43027,A - 6439 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-/8" S-286 SHIFT BAR HSG ASSY 4303606 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-292 CASE ASSY 336276,43028,4304643,43077 0
Group: LEVER ASSY 9 6 Height 4 3 8 2 7 0074-02-03 LEVER ASSY Item Description Replaced Qty. Notes Kits/Assys Where 2 2380 PIN 2 K-706 3 4300690 SPRING 229337 4 238 WASHER
Item Description Replaced Qty. Notes Kits/Assys Where 24076 SHIFT LEVER 27-/2 STRAIGHT LEVER - "BEND TO SUIT" 6 202484 DUST COVER 7 43098 GASKET K-7028,K-706 8 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 9 2040 SHIFT KNOB 3/8"X24 THREAD 0 K-706 SHIFT LEVER HSG KIT 2407,43027,A - 6439 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-/8" 2
Group: MAINSHAFT ASSY 6 7 8 9 9 0 2 3 3 4 6 4 4 7 8 9 9 20 28 22 2 28 3 3 3 24 3 33 23 34 3 2 26 27 36 00207-8-99 MS 64 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 4 70787 BEARING CONE K-3423 430467 SYNCHRONIZER CUP /6 2 K-342 6 A-6608 SYNCHRONIZER ASSY /6 A - 637 K-342 7 430476 CLUTCH HUB /6 8 4304932 TH GEAR-MAINSHAFT ORDERS FOR THIS PART MUST 3
Item Description Replaced Qty. Notes Kits/Assys Where 9 33737 BEARING 2 K-3423 0 33728 SNAP RING 33729 K-3422 33727 WASHER K-3422 2 430493 4TH GEAR-MAINSHAFT 4304946 ORDERS FOR THIS PART MUST 3 42407 BEARING 2 K-3423 4 430466 SYNCHRONIZER CUP 3/4 2 K-70 3372 SNAP RING 2 K-3422,K-3423 6 A-636 SYNCHRONIZER ASSY 3/4 43047 430400,430442 K-70 7 43047 CLUTCH HUB 3/4 8 4304930 3RD GEAR-MAINSHAFT 430494 ORDERS FOR THIS PART MUST 9 33722 BEARING 2 K-3423 20 3377 SNAP RING 3378 K-3422 2 3379 WASHER K-3422 22 4304929 2ND GEAR-MAINSHAFT 4304944 ORDERS FOR THIS PART MUST 23 A-7934 SYNCHRONIZER ASSY /2 4304,A - 680,A- 6932 24 43044 ST GEAR-MAINSHAFT 4303809,4303946 2 430447 REVERSE GEAR- MAINSHAFT 26 430474 CLUTCH HUB-REV 27 43040 SLIDING CLUTCH-REV 28 0J06 STEEL BALL 2 3/6" K-3422 3 33703 BEARING 4 K-3423 33 430449 MAINSHAFT 4303808 34 430492 WASHER K-3422 3 K-460 BEARING KIT (OUTPUT SHAFT) 7003, 723 36 4304 BEARING K-3423 4
Group: REVERSE IDLER GEAR ASSY 9 6 8 20 004-02-03 REVERSE IDLER GEAR ASSY Item Description Replaced Qty. Notes Kits/Assys Where 33674 BEARING 2 K-3423 6 33676 SPACER 8 33672 REVERSE IDLER SHAFT 9 0J06 STEEL BALL 3/6" K-3422 20 430438 REVERSE IDLER GEAR
Group: SHIFT BAR HOUSING 46 47 46 47 44 4 7 3 2 4 6 30 9 27 2 29 34 24 34 3 23 22 2 26 34 3 3 34 3 3 34 28 999 3 40 6 32 33 43 39 4 36 3 37 34 43 4 43 39 4 0004-8/93 SBH 63 6
SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where A-6744 SHIFT BAR HSG ASSY 33760,4302947,4303606,A - 636,A - 637 2 430084 GASKET 33678 K-7028,S-286 3 X-8C-600 CAPSCREW 2396 2 3/8"-6X" 4 3376 SPRING 4 K-3423 0J4 STEEL BALL 3 7/6" K-3422 6 20044 PIN 2 7 43079 BALL RETAINER- REVERSE 9 2736 SNAP RING 2 336296 PLUNGER 22 336298 WASHER 23 2723 SPRING 24 2724 SPRING 2 33629 WASHER 26 336300 SHIFT BLOCK REV 27 430469 YOKE BAR REV 28 33897 YOKE ASSY REV 29 33778 SHIFT BLOCK ST/2ND 30 43046 YOKE BAR ST/2ND 430389 3 33772 YOKE ASSY ST/2ND 33770 32 43047 YOKE BAR 3RD/4TH 33 A-639 YOKE ASSY 3RD/4TH 430486 34 JM6028 PIN 6 3 JM328 PIN 6 36 430472 YOKE BAR TH/6TH 37 A-638 YOKE ASSY TH/6TH 430488 39 430279 SHIFT BAR RETAINER 3376 2 40 3377 SHIFT BAR RETAINER 4 233043 CAPSCREW 8 3/8"-6X" 43 22767 INSERT - YOKE PAD 6 A-638,A-639,K- 3422 7
Item Description Replaced Qty. Notes Kits/Assys Where 44 2302 CA PLUG 9/6-8 44 430366 PLUG 97 9/6-8, THREADED 4 900 GASKET K-7028,S-286 46 X-8-688 CAPSCREW 3/8"-6X" 47 238370 LIFTING EYE 999 S-286 SHIFT BAR HSG ASSY 4303606 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 8
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