Instrument Transformers, Inc. Series Series 95 95 Swit Switches ches UL File No. E101598
INSTRUMENT AND CONTRC ONTROL OL s Instrument and Control Switch is a heavy-duty rotary switch that satisfies the most demanding requirements of the industrial control and power applications. These switches are 600V AC rated and are recognized by Underwriters Laboratories in the United States and Canada. Some of the typical standard applications for the Series 95 are: Circuit-breaker control Motor control Voltmeter Selector and Transfer Ammeter Selector and Transfer Synchroscope Control Control Selector Switch Applications The Series 95 switches have the following standard features: Standard 3-hole Mounting #8-3 screw terminals Nema class A Insulating materials (105 0 C ) Silver contact surfaces for long reliable life Double-sided, double-wiping, knife-type rotary contacts Special Features for Circuit Breaker Control switches include: Mechanical red/green target Slip contact for alarm and indicator circuits Pull-to-Lock mechanism to return the switch handle to normal (vertical) position Selection of Lighted Escutcheon plates Special features for Meter Control switches include: Make-Before-Break (shorting contacts for ammeter control) Common-input Tap-Switch arrangement whereby the meter may be sequentially connected to several lines using the same switching deck Positive positioning detent mechanism Pre-wired jumpers Special features for synchroscope applications include: Removable Oval Handles Key lockable arrangements The following details the most common applications, contact arrangements and escutcheon plate markings. For combination of contact arrangements, handles, escutcheon plate marking and special features not shown, contact the factory for availability.
IIN NS ST TR RU UM ME EN NT T A AN ND D C CO ON NT TR RO OL L S SW WIIT TC CH H INSTRUMENT AND CONTROL ES.4.13 STOP SCREWS SUPPLIED TO D LIMIT ROTATION AS DESIRED.63 TYP 3.5 DIA..91.5. DIA. 1.00.81 01.9 MAX PANEL OVAL HANDLE TYPICAL SCREWS 8-3 x 1/4 BD, HD SUPPLIED DEPTH BEHIND PANEL NUMBER OF DEPTH INCHES 1.4 INTERRUPTING RATING.9 0A-10 VAC 3 3.6 15A-40VAC 4 4.3 6A-600VAC 5 4.8 6 5.4 7 6. 8 6.6 9 7.4 10 8.0 DECKS UL File No. E101598 D 3A-15VDC 1A-50VDC MAKE ONLY RATINGS: 75A- 10 VAC 37.5-40VAC 75A-4-15VDC 37.5A-50VDC Slip Contact - add 1.5 OPEN CONTINUOUS RATING - 30A-600V Pull - to- lock- Add 1.00 DIELECTRIC STRENGTH - 00VRMS (these are approximate dimensions) LETTER APPEARING AFTER MODEL NO i.e. 95401C.00.00.88 PISTOL GRIP.5 1.88 KNURLED C D OVAL B 1.96.60 0.6 DIA. 3.13.5 OVAL - REMOVABLE E KEY LOCK T - HANDLE RH
INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON TRANSFER Wire, Single Phase or D C ON Double Pole / Single Pole Throw Cat. No. 95401C Depth behind panel.40 9510D - V14 TRANSFER 4 Phase, Two Phase or Two separated D C circuits 1 Double Pole / Double Throw Cat. No. 9540C Depth behind panel.40 9510C-3V14 TRANSFER 1 3 3 Phase, Phase to neutral Double Pole / Triple Throw Cat. No. 95403C Depth behind panel.90 9510C -4V15 TRANSFER 3 Phase, Phase to Phase -3 1-3-1 Double Pole / Triple Throw Cat. No. 95404C Depth behind panel.90 9510C-4V1 TRANSFER 3 Phase, Phase to Phase and Phase to neutral Double Pole / Six Throw 1-1 Cat. No. 95405C -3 3-1 3 Depth behind panel.90 9510E -7V4 TRANSFER 6 Wire, Two 3 Phase circuit, Phase to Phase Double Pole / Six Throw 3-1 1- Cat. No. 95406C Depth behind panel.90-3 -3 1-3 -1 9510E - 8V33 3 Consult Factory for non-standard Escutcheon Plates
INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON TRANSFER 3 Phase, 1 3 Two current Transformers Cat. No. 95407C Depth behind panel.90 9510C- 3A10A TRANSFER 3 Phase, Two current Transformers 1 3 Cat. No. 95408C Depth behind panel.90 9510C - 4A13 TRANSFER 3 Phase, 1 3 Three current Transformers Cat. No. 95409C Depth behind panel.90 9510C - 3A10A TRANSFER 3 Phase, 1 3 Three current Transformers Cat. No. 95410C Depth behind panel.90 9510C - 4A13 TRANSFER 3 Phase, Phase to Phase 1 3 and Phase to neutral Double Pole Six Throw 9510A-3A10 Cat. No. 95411C (NO ) 1 3 Cat. No. 9541C (WITH ) Depth behind panel 5.40 9510C - 5A16 Consult Factory for non-standard Escutcheon Plates 4
INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON - TRANSFER 3 Phase, Phase to Phase Three current Transformers - 1 3 Cat. No. 95415C Depth behind panel 4.30 9510C-4A3C WATTMETER WATTMETER TRANSFER 3 Phase, ON Three current Transformers Three current Potential Transformers Cat. No. 95419C 9510D-W14 Depth behind panel 3.60 WATTMETER TRANSFER WATTMETER ON 3 Phase, Two current Transformers Two current Coils Two potentials Coils 9510D - W14 Cat. No. 9540C Depth behind panel 3.60 WATTMETER WATTMETER REVERSING W RVA Cat. No. 9541C Depth behind panel.90 9510C-3W16 P.F. METER POWER-FACTOR ON 3 Phase, Two current Transformers One or Two current Coils Cat. No. 954C 9510D- P14 Depth behind panel.40 SYNCHROSCOPE SYNCHRONIZING ON Machine to bus with interlocks Handle: Oval, removable Cat. No. 9544E Depth behind panel.90 9511D -S17 5 Consult Factory for non-standard Escutcheon Plates
INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON MOTOR CONTROL GOVERNOR OR RHEOSTAT MOTOR CONTROL RAISE LOWER Split field motor Cat. No. 9547D Depth behind panel.40 9510B-M Double Pole / Single Throw contacts normally open Cat. No. 95436D Depth behind panel.40 9510D -1B18 CONTROL Cat. No. 95438D Depth behind panel.40 9518B - B3 CONTROL Cat. No. 95440D Depth behind panel.40 9518B -B3 CONTROL Operate two breaker Cat. No. 95441D Depth behind panel.40 9518B -B3 CONTROL Operate two breaker Cat. No. 9544D Depth behind panel 4.30 9518B -B3 Consult Factory for non-standard Escutcheon Plates 6
INSTRUMENT AND CONTRC ONTROL OL ROTARY SELECTOR ES APPLICATION ESCUTCHEON CONTROL Cat. No. 95443D Depth behind panel 4.70 9518B -B3 CONTROL Cat. No. 95444D Depth behind panel 4.70 9518B -B3 CONTROL Cat. No. 95445D Depth behind panel 5.40 9518B -B3 CONTROL Cat. No. 95446D Depth behind panel 5.40 9518B -B3 CONTROL PULL-TO LOCK Cat. No. 95450D Depth behind panel 4.70 9519C-3B33 CONTROL Cat. No. 9545D PULL-TO LOCK Depth behind panel 6.90 9518B -B3 7 Consult Factory for non-standard Escutcheon Plates
INSTRUMENT AND CONTRC ONTROL OL ROTARY SELECTOR ES APPLICATION ESCUTCHEON CONTROL UNIVERSAL CIRCUIT Cat. No. 95457D 9518B -B3 Depth behind panel 6.0 CONTROL UNIVERSAL CIRCUIT PULL-TO LOCK Cat. No. 95458D Depth behind panel 8.00 9518C -B3 Consult Factory for non-standard Escutcheon Plates 8
INSTRUMENT AND CONTRC ONTROL OL DETENT SELECTOR DESCRIPTION STOPS CATALOG NUMBERS - ON ** The catalog numbers are for universal switches that provide all contacting shown. SINGLE - THROW Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. 1 Order jumpers as required, as separate items. 1 & 7 DECKS CATALOG NO. INCHES* 1 95401B.4 DOUBLE 9540B.9 THROW 3 95403B 3.6 (ON ) 4 95404B 4.3 5 95405B 4.8 6 95406B 5.4 7 95407B 6. 1 & 7 8 95408B 6.6 9 95409B 7.4 DOUBLE 10 95410B 8.0 THROW * DEPTH BEHIND PANEL (WITH ) 3 & 7 The above switch will family will be provided as DEVELOPMENT 3 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 1 or. Escutcheon for DEVELOPMENT 3 provided as standard unless DEVELOPMENT 1 or specified at time of order. This External Jumper provided to allow common input to circuit 1 &. However removal of the Jumper does not isolate the two currents as these two terminals are tied together internally in the off position. MOMENTARY (SPRING RETURN) ACTION ES DESCRIPTION STOPS CATALOG NUMBERS - ON ** The catalog numbers are for universal switches that provide all contacting shown. SINGLE - THROW Oval handle supplied. To limit switches to positions shown put limit 1 & 7 screws in holes in rear stop plate shown as Stops. 4 DOUBLE Order jumpers as required, as separate items. THROW SINGLE - THROW DECKS CATALOG NO. INCHES* 1 957401B.4 95740B.9 1 & 7 3 957403B 3.6 5 4 957404B 4.3 DOUBLE THROW 5 957405B 5.3 * DEPTH BEHIND PANEL (WITH ) & 7 6 The above switch will family will be provided as DEVELOPMENT 6 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured 9 by the consumer as DEVELOPMENTS 4 or 5. Escutcheon for DEVELOPMENT 6 provided as standard unless DEVELOPMENT 4 or 5 specified at time of order.
INSTRUMENT AND CONTRC ONTROL OL ROTARY SELECTOR ES DESCRIPTION STOPS CATALOG NUMBERS LE ** The catalog numbers are for universal THROW switches that provide all contacting shown. Oval handle supplied. (WITH ) To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items. 7 1 & 5 DECKS CATALOG NO. INCHES* 4 THROW 1 95401B.4 (WITH ) 9540B.9 3 95403B 3.6 4 95404B 4.3 5 95405B 4.8 6 95406B 5.4 7 95407B 6. 8 1 & 4 8 95408B 6.6 5 - THROW 9 95409B 7.4 10 95410B 8.0 (WITH ) * DEPTH BEHIND PANEL 9 1 & 3 6 - THROW (WITH ) SHOWN IN POSITION 10 1 & 7- THROW (WITH ) 11 NONE The above switch will family will be provided as DEVELOPMENT 11 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 7 or 10. Escutcheon for DEVELOPMENT 11 provided as standard unless DEVELOPMENT 7 or 10 specified at time of order. (Strap jumpers are silver-plated brass.) JUMPERS CATALOG NO: DESCRIPTION Strap jumpers are available for adjacent 950011-10-C3 Jumper, adjacent terminals on the same deck. contacts, and wire lug assemblies are available 95001--C3 Jumper, same terminal location on adjacent deck. for other terminal jumping. The strap jumpers are (Wire and lug assemblies have #10 AWG wire and insulated ring lugs.) available in packages of ten or twenty-five. The CATALOG NO: LENGTH (L) wire and lug assemblies are ordered individually. 950001-1 3-1/16 Data is as follows: 950001-4 - 1/4 950001-3 3-5/8 L 10
INSTRUMENT AND CONTRC ONTROL OL SERIES 95 LOCK OUT RELAY ES D.13.63 TYP SEE NOTE 4 * 1.75 4.75 (SHOWN WITHOUT HANDLE FOR CLARITY) 3.00 TYPICAL CONTACT DECKS SHOWN, THE EXTRA DECK IN FRONT IS FOR COIL CLEARING DRILL PATTERNS & ESCUTCHEON PLATE DIMENSIONS Notes: All switch assemblies include the following 1. 1 - Escutcheon plate.. 3 - No.10-3 x 5/8 screw. 3 Pistol grip is shown on front cover. Switches with 6 or more decks require nd torsion spring assembly. Complete technical data is outlined in Technical Publication ITLOR95. (DTS-ITILOR95) DEPTH BEHIND PANEL NUMBER OF DECKS DEPTH INCHES D GENERAL PURPOSE RATING 1 3.6 4.3 30A 600V Open CARRY 3 4.7 0A 600V enclosed CARRY 0A 10VAC.8 PF, MAKE & BREAK 4 5.5 15A 40VAC.8 PF, MAKE & BREAK 5 6. UL File No. E101598 6A 600VAC.8 PF, MAKE & BREAK 6 7.5 3A 15VAC RESISTIVE MAKE & BREAK 7 8.1 1A 50VAC RESISTIVE MAKE & BREAK 8 8.5 9 9. 10 9.6 11
INSTRUMENT AND CONTRC ONTROL OL LOCK OUT RELAY ES MANUAL RESET LOR CONTACT DECK LAYOUT MANUAL RESET LOR n=deck number LOR COIL NO ADDITIONAL CIRCUITY (TARGET) A TARGET RESISTOR (R0) IN PARALLEL A TARGET RC CIRCUIT A TARGET SERIES RESISTOR (RS) 5 50 40 0 7 1.3 16.7.A.6A.A OHMS OHMS OHMS OHMS OHMS OHMS OHMS A 90 B 1 1 4 90 C 95 D 4 40 118 80 95 105 E 75 150 F 40 150 70 15 COIL COIL CURRENT COIL CURRENT COIL COIL CKT VOLTAGE @ NORMAL VOLTAGE OPERATING RANGE @ MAXIMUM VOLTAGE OF OPERATING RANGE RESISTANT 0 @ 5 C A 4VDC 7.3 10-40VDC 1. AMPS DC 3.3 B 4VDC 3. 18-50VDC 6.5 AMPS DC 7.7 TYPICAL DEVELOPMENT FOR DECKS 1 THRU 10 C 48VDC 3.7 4-70VDC 5.4 AMPS DC 13 D 15VDC 4.6 30-140VDC 5. AMPS DC 7 E 15VDC.5 45-150VDC.8 AMPS DC 50 F 50VDC.4 70-80VDC.7 AMPS DC 104 WHERE n IS DECK NUMBER 10-40 18-50 4-70 30-140 45-140 70-80 DECKS VDC VDC VDC VDC VDC VDC A COIL B COIL C COIL D COIL E COIL F COIL 1 957801A 957801B 957801C 957801D 957801E 957801F 95780A 95780B 95780C 95780D 95780E 95780F 3 957803A 957803B 957803C 957803D 957803E 957803F OPERATING DC VOLTS LOR COILS TO USE. A TARGET.. A TARGET 4 957804A 957804B 957804C 957804D 957804E 957804F 5 957805A 957805B 957805C 957805D 957805E 957805F 150 15 A, B, C B,C,D,E 6 957806A 957806B 957806C 957806D 957806E 957806F 7 957807A 957807B 957807C 957807D 957807E 957807F 150 15 140 D,E,F D,E,F D,E,F D D 8 957808A 957808B 957808C 957808D 957808E 957808F 9 957809A 957809B 957809C 957809D 957809E 957809F 190 50 F F D D 10 957810A 957810B 957810C 957810D 957810E 957810F * D COIL HAS BEEN TESTED AND APPROVED FOR USE AT 10V AC 1
INSTRUMENT AND CONTRC ONTROL OL LIGHTED ESCUTCHEON PLATES OPERATION - 4 ROWS OF LEDS: Style 1, Standard Light Configuration When the handle is turned to the position, The flag shows red and the red lights are turned on by an auxiliary switch contact in the circuit breaker. If there is a fault and the circuit breaker trips, an auxiliary switch contact (bell circuit) in the Circuit breaker will close and the yellow lights flash - see typical circuit on page 14. When the handle is turned to the position, the flag shows green and the green lights are turned MATERIALS LIST: All lighted flag assemblies include the following- Escutcheon plate with flag assembly. Pistol grip handel with #6-3 x 5/8 screw Wire connections are made with #6-3 x 3/9 slotted brass screws with lock washers. Switch mounting hardware, 3 ea #10-3 x 1 slotted truss head, black zinc plated screws. on by an auxiliary switch contact in the circuit breaker. Style, (Reversed light Configuration) is selected, the above operation will apply but exchange red to green and green to red. Notes: 1. Panel Mounting. Jumper may be added to terminals D, E and/or F for OPERATION - ROWS OF LEDS: Style 1, Standard Light Configuration When the handle is turned to the position, the flag shows red and lights are turn on by an auxiliary switch contact in the circuit breaker. When the handle is turned common circuit connections for LEDs. 3. Voltage input is not polarity sensitive. to the position, the flag shows green and the green lights are turned on by an auxiliary switch contact in the circuit breaker. Style, (Reversed light Configuration) is selected,the above operation will apply but exchangered to green and green to red. ORDERING INSTRUCTIONS: Specify standard switch catalog number and add Lighted Escutcheon DASH NUMBER, ex: 95438D-L4R10. The Lighted Escutcheon requires a special handle and length mounting screws, so the DASH NUMBER must be included on the initial switch order. STYLE 1 STYLE REVERSED LIGHT CONFIGURATION LED VOLTAGE RATING ROWS OF LEDS SERIES 95 DASH # LED VOLTAGE RATING ROWS OF LEDS SERIES 95 DASH # 10 VAC 50/60 HZ or 15VDC -LR10 10 VAC 50/60 HZ or 15VDC -LR10R 40 VAC 50/60 HZ or 50VDC -LR40 40 VAC 50/60 HZ or 50VDC -LR40R 48VDC -LR48 48VDC -LR48R 10 VAC 50/60 HZ or 15VDC 4 -L4R10 10 VAC 50/60 HZ or 15VDC 4 -L4R10R 40 VAC 50/60 HZ or 50VDC 4 -L4R40 40 VAC 50/60 HZ or 50VDC 4 -L4R40R 48VDC 4 -L4R48 48VDC 4 -L4R48R INDICATION COLOR TERMINAL DESIGNATIONS DISPLAY INDICATION COLOR TERMINAL DESIGNATIONS DISPLAY OPEN GREEN A & D STEADY D RED B & E STEADY *PED YELLOW C & F FLASHING OPEN RED A & D STEADY D GREEN B & E STEADY *PED YELLOW C & F FLASHING Patented Feature: Leds are removable. If any Led fails and it is removed all others in the row remain lit. 13
INSTRUMENT AND CONTRC ONTROL OL LIGHTED ESCUTCHEON PLATES REAR VIEW QTY PART # COLOR 6 LED MV6351 YELLOW 6 LED MV6451 GREEN 6 LED MV6951 RED Notes: 1. LEDS are removable and inserted by the use of needle nose pliers. Polarity should be observed during installation. 3. Molded escutcheon panel LED ports are polarized. DRILL PATTERN ESCUTCHEON ASSEMBLY FRONT COVER WITH FLAG ROWS OF LEDS PART# 179C48 4 ROWS OF LEDS PART# 179C4867 CUSTOMER PANEL DECKS SERIES 95 ASSEMBLY STANDARD OUTLINE, NOT MODEL SPECIFIC MOLDED PISTOL GRIP HANDLE PART# 179B0856 PROTRUSION OF LEDS WHEN FULLY ASSEMBLED 14
g Instrument Transformers, Inc. CCS-SERIES95 1/06 Rev.