Replacement Parts Manual with Illustrations FREEDOM 360 º Series Mix Transfer System Models RMT and RMT-S 184657-01 6/00 H. C. Duke & Son, Inc. P/N 184657-01 June 2000 Printed in U.S.A.
Replacement Parts Manual Table of Contents You must have the serial number of the RMT when ordering parts parts may differ with a particular serial number of the same model. Parts are listed using terminology that best fits the function of the part. The illustrations in this section will help you to find the correct part number and description. The alphabetized parts list can be used as verification of part numbers used by serial number. All parts listed in the manual should be ordered through: H. C. Duke & Son, Inc. 2116 8th Avenue East Moline, Illinois 61244 Phone: (309) 755-4553 or (800) 755-4545 FAX: (309) 755-9858 QUALITY PARTS PROTECT YOUR EQUIPMENT ILLUSTRATIONS Figure 1 RMT Hose Assembly... 2 Figure 2 RMT System Assembly... 4 Figure 3 Pressure Switch Assembly... 6 Figure 4 Wiring Diagram RMT System... 8 Figure 5 Wiring Diagram RMT Motor... 9 OTHER Accessories... 10 Alphabetical Parts List... 11 Keep your freezer in excellent condition. Always contact H. C. Duke & Son, Inc. or International Dairy Queen for replacement parts and maintenance scheduling.
Figure 1 RMT Hose Assembly (sheet 1 of 2) 2 184657-01
Figure 1 RMT Hose Assembly (sheet 2 of 2) Item Part No. Description 1 138836 Hose - Transfer Red (Red Line) 2 199019 Diaphragm - Rubber 3 116998 Housing - Assy. Diaphragm (Duke freezers) 116998-01 Housing - Assy. Diaphragm (Stoelting freezers) 4 160728 Clamp - Hose Ratchet 3/4 7/8 (Duke freezers) 116065 Clamp - Assy. 5/8 hose (Stoelting freezers) 5 160581 O-Ring 6 135790 Piston - Relief Valve (Duke Soft Serve) 140106* Piston - Relief Valve (Duke Shake and Stoelting freezers) 7 162308 Spring - SS Relief Valve (Duke Soft Serve) 162312* Spring - Pressure Relief, Blue (Duke Shake and Stoelting freezers) 8 135792 Port - Drain Relief Valve 9 160738 Clamp - Hose 1/2-inch 10 135896 Hose - Pressure Relief 11 160339 Clip - Hairpin 12 160621 O-Ring 13 117003 Hose - Assy. Mix Braided 14 196061 Tubing -.600 ID X.850 OD PVC 15 199032-01 Duckbill - Inlet RM MTS 16 117002 Inlet - Assy. Tee 17 138170 Tube - Air 18 Meter - Air (Order by Meter Number) 19 160727 Clamp - Hose Ratchet * 119301 Kit-Relief Spring Replacement Shake 184657-01 3
Figure 2 RMT System Assembly (sheet 1 of 2) Note: Item 48 and 49 fuse holder and fuse may be mounted on the relay box (Item 38) on some models. 4 184657-01
Figure 2 RMT System Assembly (sheet 2 of 2) Item Part No. Description 1 116985 Cover - Assy. Motor 1A 160305 Screw-TRPM #10-24 x 3/8 SST 2 138782 Shoe - Roller 3 116009-01 Kit - Roller 4 162622 Knob - Hand 5 138798 Clamp - Shoe Swing 6 138792 Retainer - Air Line 7 165003 Nameplate - Switch ON/OFF 7A 137896 Shield - Switch 8 160311 Ring - Split 9 160358 Pin - Clevis 10 160728 Clamp - Hose 3/4 7/8 (Duke freezers) 10A 116065 Clamp - Assy. Soft Hose 5/8 (Stoelting freezers) 11 116998 Housing - Assy. Diaphragm (Duke freezers) 11A 116998-01 Housing - Assy. Diaphragm (Stoelting freezers) 12 160581 O-Ring 13 135790 Piston - Relief Valve (Duke soft serve) 140106* Piston - Releif Valve (Duke shake and Stoelting soft serve) 14 160738 Clamp - Hose 1/2-inch 15 135896 Hose - Pressure Relief 16 135792 Port - Drain Relief Valve 17 162308 Spring - SS Relief Valve (Duke soft serve) 17A 162312* Spring - Pressure Relief, Blue (Duke shake & Stoelting freezers) 18 160339 Clip - Hairpin 19 160621 O-Ring 20 117003 Hose - Assy. Mix Braided 21 199019 Diaphragm - Rubber 22 Meter - Air (Order by Meter Number) 23 138170 Tube - Air 24 117004 Ring - Assy. Lock 25 117002 Inlet - Assy. Tee 26 199032-01 Duckbill - Inlet RM MTS 27 196061 Tubing -.600ID x.850od PVC (specify feet) 28 160727 Clamp - Hose 29 138783-01 Support - Roller Bearing 30 138836 Hose - Transfer Red (Red Line) 31 118532 Cover - Assy. RMT 32 160612 O-Ring - Shoe 33 160628 O-Ring - Nonfood (Swing Clamp) 34 159235 Switch - Toggle SPST 35 150795 Strip - Terminal Item Part No. Description 36 150781 Bushing - Strain Relief 37 150583 Cord - w/plug 6 ft. 38 150376 Relay - Flange Base 115V 39 117279 Kit - Gearmotor Replacement 39A 118667 Kit-Gasket & Seal Gearmotor 160509 Seal - Output Shaft 158048 Oil - Special Gear Lube 153050 Seal - Oil 160548 Gasket - Gearmo tor 40 138408 Shield - Drip 41 160145 Washer - Curved Spring 42 116410-01 Kit - RMT Cover Switch 43 116997 Base - Assy. Frame 44 138890 Lanyard - Wire 45 160508 Sleeve - Cable Stop 3/64 46 161305 Sensor - Resistance 47 138889 Knob - Cover RMT 48 150802 Fuseholder - Panel 49 150866 Fuse - Slo Blow 3A * 119301 Kit-Relief Spring Replacement Not Shown: 119393 Kit-RMT Gap Set 138797 Arm-Shoe Pivot 138800 Spacer-Swing Arm 184657-01 5
Figure 3 Pressure Switch Assembly (sheet 1 of 2) 42 6 184657-01
Figure 3 Pressure Switch Assembly (sheet 2 of 2) Item Part No. Description 1 135792 Port - Drain Relief Valve 2 162308 Spring - SS Relief Valve (Duke Soft serve) (RMT only) 2A 162312 Spring - Pressure Relief, Blue (Duke shake and Stoelting freezers) 3 160581 O-Ring 4 135790 Piston - Relief Valve (Duke soft serve) 140106 Piston-Relief Valve (Duke shake and Stoelting freezers) 5 116998 Housing - Assy. Diaphragm (Duke freezers) 5A 116998-01 Housing - Assy. Diaphragm (Stoelting freezers) 6 199019 Diaphragm - Rubber 7 160311 Ring - Split #7 SST 8 160358 Pin - Clevis 9 139273 Plate - Spacer 10 113464 Bracket - Assy. Base 11 160140 Washer - Lock #10 ZN 12 160109 Nut - Hex #10-24 ZN 13 135729 Actuator - Switch 14 135731 Stop - Maximum Pressure 15 160293 Nut - Speed 5/16 SPR STL 16 135724 Button - Pressure Switch 17 162315 Spring - Compression SS (RMT only) 17A 162316 Spring - Compression Shake (RMT-S only) 18 160138 Washer - Flat #10 ZN 19 160304 Nut - EL Stop #10-24 ZN 20 160374-03 Stud - 2-7/16 x #10-24 THD SST (Long) 21 160381 Screw - SKHC - #6 32 x 1 22 160393 Washer - Flat #6 Brass 23 150456 Switch - Snap Button 24 138847 Insulator - Switch 25 160001 Screw - RDHM #8 32 x 3/8 ZN 26 160116 Nut - Speed #6-32 BKOX 27 135727 Bracket - Switch 28 160392 Washer - Ext. Tooth #6 ZN 29 160468 Washer - Flat #8 ZN 30 160374-02 Stud - 1 11/32 x #10-24 THD SST 31 163109 Stop - Pivot 32 160372 Screw - TRPM #10 24 x 5/8 SST 33 160149 Washer - Int Tooth #10 SST 34 160621 O-Ring 35 160339 Clip - Hairpin 36 160131 Washer - 5/16 Flat ZN 37 160138 Washer - Flat #10 ZN 38 138910 Plate - Leak Sensor 39 160305 Screw - TRPM #10-24 x 3/8 SST 40 160157 Washer - 1/2 x.196 x 1/16 41 160159 Washer - Shoulder #10 Nylon 42 160470 Washer - Lock #8 ZN 184657-01 7
Figure 4 Wiring Diagram RMT System 8 184657-01
Figure 5 Wiring Diagram RMT Motor 184657-01 9
Accessories Part No. Description 196103 Bottle - Wash 500 ML 158018 Brush - 7/16-inch diameter w/12-inch handle 158019 Brush - 9/16-inch diameter w/30-inch handle 158021 Brush - 5/8-inch diameter w/6 foot wire 158022 Brush - 1/4-inch diameter w/6 1/2-inch handle 158026 Brush - 1-inch diameter w/12-inch handle 158027 Brush - 3/4-inch diameter w/36 inch handle 112791 Gauge Assembly - CMT Pressure 117279 Gearmotor Replacement Kit 117219 RMT-S Spare Parts Kit (Duke shake freezer) 117039 RMT Spare Parts Kit (Duke soft serve freezer) 117428 RMT Spare Parts Kit (Stoelting freezers) 158014 Sanitizer - Stera Sheen (per case) 158014A Sanitizer - Stera Sheen (per jar) 158049 Scale - Overrun 117053 Shelf RMT Kit 196006 Tee - Plastic Hose Connection 196062 Tubing -.600 ID x.975 OD (mix line - heavy duty) 196061 Tubing -.600 ID x.850 OD (mix line - standard) 10 184657-01
Alphabetized Parts List IMPORTANT: All parts shown are for standard models designed for 115V/60Hz/1phase. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM TO) Actuator - Switch 135729 1 E961 - Base Assembly - Frame 116997 1 E961 - K98-1417 Also need Plate-Spacer 139273 1 E961 - K98-1417 Base - Assy. Frame 116997 1 K98-1418 - Bracket - Assy. Base 113464 1 E961 - Bracket - Switch Adjustment (NLA use 135727) 117062 1 E961 - Bracket - Switch (NLA use 135727) 138832 1 E961 - Bracket - Switch 135727 1 Bushing - Strain Relief 150781 1 E961 - Button - Pressure Switch 135724 1 E961 - Clamp - Assy. Soft Hose 5/8 116065 1 E961 - Clamp - Hose Ratchet 1/2-inch 160738 1 E961 - Clamp - Hose 3/4 7/8 160728 2 E961 - Clamp - Hose Ratchet 10/32-21/32 160727 1 E961 - Clamp - Shoe Swing 138798 1 E961 - Clip - Hairpin 160339 1 E961 - Cord - w/plug 6 ft. 150583 1 E961 - Cover - Assy. Motor 116985 1 E961 - Cover - Assy. RMT 118532 1 E961 - Decal - Warning - Pressurized System 165246 1 E961 - Decal - Warning - Rotating Parts 165041 1 E961 - Diaphragm - Rubber 199019 1 E961 - Duckbill - Inlet RM MTS 199032-01 1 E961 - Fuseholder - Panel 150802 1 F98-1147- * As Required **Specify Length in Feet NLA No Longer Available 184657-01 06/00 11
Alphabetized Parts List IMPORTANT: All parts shown are for standard models designed for 115V/60Hz/1phase. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM TO) Fuse - Slo Blow 3.0 Amp 150866 1 F98-1147 - Gasket - Gearmotor 160548 1 E961 - Gearmotor - Kit Replacement 117279 1 E961 - Gearmotor - Assy. RMT Field 1 E961 - Gauge - Shaft Alignment RMT 139046-01 1 E961 - Washer - Curved Spring 160145 2 E961 - Sealant - Alum Silastic 3 oz tube 162513-01 1 E961 - Hose - Assy. Mix Braided 117003 1 E961 - Hose - Pressure Relief 135896 * E961 - Hose - Transfer Red (Red Line) 138836 1 E961 - Housing - Assy. Diaphragm 116998 1 E961 - Housing Assy - Diaphragm (Stoelting freezers) 116998-01 1 E961 - Inlet - Assy. Tee 117002 1 E961 - Insulator - Switch 138847 1 E961 - Kit - RMT Cover Switch 116410-01 1 E961 - Kit - RMT Spare Parts 117039 1 E961 - Kit - RMT-S Spare Parts 117219 1 E961 - Kit - Roller Complete 116009-01 1 E961 - Kit - Shelf RMT 117053 1 E961 - Knob - Cover RMT 138889 1 E961 - Knob - Hand 162622 1 E961 - Knob, Lanyard - Wire 138890 1 E961 - * As Required **Specify Length in Feet NLA No Longer Available 12 184657-01 06/00
Alphabetized Parts List IMPORTANT: All parts shown are for standard models designed for 115V/60Hz/1phase. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM TO) Seal - Oil 153050 1 E961 - Seal - Output Shaft (Gearmotor) 160509 1 E961 - Screw - RDHM #8 32 x 3/8 ZN 160001 * E961 - Screw - SKHC - #6 32 x 1 BKOX 160381 * E961 - Screw - TRPM #10-24 x 3/8 SST (Motor Cover) 160305 * E961 - Sensor - Resistance 161305 1 E961 - Shield - Drip 138408 1 E961 - Shield - Switch 137896 1 E961 - Shoe - Roller 139751 1 E961 - Sleeve - Cable Stop (Retainer) 160508 1 E961 - Spring - Compression Soft Serve 162315 1 E961 - Spring - Compresson Shake 162316 1 E961 - Spring - SS Relief VLV (Duke soft serve) 162308 1 E961 - Spring - Pressure Relief VLV Blue (Duke shake and Stoelting freezers) 162312 1 E961 - Stop - Maximum Pressure 135731 1 E961 - Stop - Pivot 163109 1 E961 - Strip - Terminal 150795 1 E961 - Stud - #10-24 x 2-7/16 SST (Long) 160374-03 1 E961 - Support - Roller BRG 138783-01 1 E961 - Switch - Cover Kit 116410-01 * E961 - Switch - Snap Button 150456 1 E961 - Switch - Toggle SPST 159235 * E961 - Tube - Air 138170 1 E961 - Tubing -.600 ID X.850 OD PVC 196061 ** E961 - Tubing -.475 ID X.725 OD PVC 196059 ** E961 - * As Required **Specify Length in Feet NLA No Longer Available 14 184657-01 06/00
Alphabetized Parts List IMPORTANT: All parts shown are for standard models designed for 115V/60Hz/1phase. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM TO) Washer - Curved Spring 160145 * E961 - Washer - Flat #10 ZN 160138 * E961 - Washer - Flat #6 - Brass 160393 * E961 - Washer - Flat #8 ZN 160468 * E961 - Washer - Lock #10 ZN 160140 * E961 - Washer - Lock #8 ZN 160470 * E961 - * As Required **Specify Length in Feet NLA No Longer Available 184657-01 06/00 15
Alphabetized Parts List IMPORTANT: All parts shown are for standard models designed for 115V/60Hz/1phase. PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM TO) Meter - Air Specify Size Nameplate - Switch ON/OFF 165003 1 E961 - Nut - EL Stop #10-24 ZN 160304 2 E961 - Nut - EL Stop #10-32 ZN 159421 2 E961 - Nut - Hex #10-24 ZN 160109 2 E961 - Nut - Hex #8-32 ZN 160102 2 E961 - Nut - Speed 5/16 SPR STL 160293 1 E961 - Oil - Special Gear Lube 158048 8 oz. E961 - O-Ring 160581 2 E961 - O-Ring 160621 2 E961 - O-Ring - Nonfood (Swing clamp) 160628 1 E961 - O-Ring - Shoe 160612 1 E961 - Pin - Clevis 160358 1 E961 - Piston - Relief Valve (Duke soft serve) 135790 1 E961 - Piston - Relief Valve (Duke shake & Stoelting freezers) 140106 1 E961 - Plate - Spacer 138803 1 E961 - K98-1417 Plate - Spacer 139273 1 K98-1418 - Plate - Threaded 138046 1 E961 - Port - Drain Relief Valve 135792 1 E961 - Relay - Flange Base 115V 150376 1 E961 - Retainer - Air Line 138792 1 E961 - Ring - Assy. Lock 117004 1 E961 - Ring - Split #7 SST 160311 1 E961 - Roller - Kit - Complete 116009-01 1 E961 - * As Required **Specify Length in Feet NLA No Longer Available 184657-01 06/00 13