Circuit Protection & Modular Devices Circuit Protection & Modular Devices O V E R 1 3 0 Y E A R S O F E L E C T R I C A L E X C E L L E N C E
Dorman Smith Switchgear Ltd With over 130 years of experience in switchgear design and production, Dorman Smith continues to provide high quality equipment for low-voltage electrical distribution and circuit protection. The Dorman Smith product range starts with simple SP&N distribution boards and continues up to custom designed, factory built low-voltage electrical switchboards for a broad range of commercial, industrial or retrofit applications. Dorman Smith continues to build on the extensive technical know-how and close awareness of local demands, operating conditions and regulations. This breadth of experience supports the development and manufacturing of electrical systems which meet or exceed industry requirements. O V E R 1 3 0 Y E A R S O F E L E C T R I C A L E X C E L L E N C E
Section 7 Dorman Smith Circuit Protection and Modular Devices
Loadlimiter 63 Miniature Circuit Breakers 10/15kA 10kA/15kA MCBs Exceeds the requirements of EN 60898 Contact position indicator 35mm 2 cable capacity Multiples of 17.5mm width 10kA rated to the requirements of EN 60898 15kA rated to the requirements EN 60947 Current rating (A) B type cat. no. C type cat. no. D type cat. no. Single-pole MCBs 6 K1PB06 K1PC06 K1PD06 10 K1PB10 K1PC10 K1PD10 13 - - - 16 K1PB16 K1PC16 K1PD16 20 K1PB20 K1PC20 K1PD20 25 K1PB25 K1PC25 K1PD25 32 K1PB32 K1PC32 K1PD32 40 K1PB40 K1PC40 T1PD40* 50 K1PB50 K1PC50 T1PD50* 63 K1PB63 K1PC63 T1PD63* Double-pole MCBs 6 K2PB06 K2PC06 K2PD06 10 K2PB10 K2PC10 K2PD10 13 - - - 16 K2PB16 K2PC16 K2PD16 20 K2PB20 K2PC20 K2PD20 25 K2PB25 K2PC25 K2PD25 32 K2PB32 K2PC32 K2PD32 40 K2PB40 K2PC40 T2PD40* 50 K2PB50 K2PC50 T2PD50* 63 K2PB63 K2PC63 T2PD63* Triple-pole MCBs 6 K3PB06 K3PC06 K3PD06 10 K3PB10 K3PC10 K3PD10 13 - - - 16 K3PB16 K3PC16 K3PD16 20 K3PB20 K3PC20 K3PD20 25 K3PB25 K3PC25 K3PD25 32 K3PB32 K3PC32 K3PD32 40 K3PB40 K3PC40 T3PD40* 50 K3PB50 K3PC50 T3PD50* 63 K3PB63 K3PC63 T3PD63* * 6kA/10kA - EN 60898 / EN 60947-2. These breakers also look physically different to K Series 4
Loadlimiter 63 Residual Current Circuit Breaker with Overload 10kA RCBOs Exceeds the requirements of EN 61009 Single module: Type AC 10kA rated breaking capacity Terminal capacity: outgoing terminals 10mm 2 Terminal capacity: busbar side terminals 35mm 2 Current rating (A) Sensitivity (ma) B type cat. no. C type cat. no. 6 30 KR1PB0630 KR1PC0630 10 30 KR1PB1030 KR1PC1030 16 30 KR1PB1630 KR1PC1630 20 30 KR1PB2030 KR1PC2030 32 30 KR1PB3230 KR1PC3230 40 30 KR1PB4030 KR1PC4030 45 30 KR1PB4530 KR1PC4530 6 100 - KR1PC06100 10 100 - KR1PC10100 16 100 - KR1PC16100 20 100 - KR1PC20100 32 100 - KR1PC32100 40 100 - KR1PC40100 Double Module RCBOs Exceeds the requirements of EN 61009, IEC 61009 SP&SwN configuration Rated breaking capacity up to 10kA Contact position indicator Rated voltage Ue ~230V Rated frequency 50Hz Energy limiting class 3 Type AC Terminal capacity: outgoing terminals 35mm 2 Terminal capacity: busbar side terminals 35mm 2 Current rating (A) 6 10 Sensitivity (ma) 30 30 B type cat. no. KR2PB0630 KR2PB1030 16 30 KR2PB1630 20 30 KR2PB2030 32 30 KR2PB3230 40 30 KR2PB4030 C type cat. no. KR2PC0630 KR2PC1030 KR2PC1630 KR2PC2030 KR2PC3230 KR2PC4030 Accessories for 10kA MCBs and RCBOs Auxiliary Equipment MCB shunt trip (240V AC) MCB auxiliary/switch contact Padlocking MCB dolly locking device Padlock for dolly locking device Cat. no. KST240 KAUX1 KDL XPL Single Module Double Module 5
Loadlimiter 63 Miniature Circuit Breakers 6kA/10kA 6kA/10kA MCBs Exceeds the requirements of EN 60898 6kA rated breaking capacity to EN 60898 Contact position indicator 25mm 2 cable capacity 10kA rated breaking capacity to EN 60947-2 Current rating (A) C type cat. no. Single-pole MCBs 6 S1PC06 10 S1PC10 16 S1PC16 20 S1PC20 25 S1PC25 32 S1PC32 40 S1PC40 50 S1PC50 63 S1PC63 Triple-pole MCBs 6 S3PC06 10 S3PC10 16 S3PC16 20 S3PC20 25 S3PC25 32 S3PC32 40 S3PC40 50 S3PC50 63 S3PC63 6
Loadlimiter 63 Residual Current Circuit Breakers RCCBs Exceeds the requirements of EN 61008 Voltage 230/400V 50/60Hz Type AC Terminal capacity: top 25mm 2 Terminal capacity: bottom 35mm 2 Double-pole RCCBs Current rating (A) Sensitivity (ma) Type Width (mm) Cat. no. 40 30 AC 35 EE40/30/2 40 100 AC 35 EE40/100/2 63 30 AC 35 EE63/30/2 63 100 AC 35 EE63/100/2 63 300 AC 35 EE63/300/2 80 30 AC 35 EE80/30/2 100 30 AC 35 EE100/30/2 100 100 AC 35 EE100/100/2 100, time delay 100 AC 35 EES100/100/2 Four-pole RCCBs Current rating (A) Sensitivity (ma) Type Width (mm) Cat. no. 40 30 AC 70 EE40/30/4 40 100 AC 70 EE40/100/4 40 300 AC 70 EE40/300/4 63 30 AC 70 EE63/30/4 63 100 AC 70 EE63/100/4 63 300 AC 70 EE63/300/4 100 30 AC 70 EE100/30/4 100 100 AC 70 EE100/100/4 100 300 AC 70 EE100/300/4 100, time delay 100 AC 70 EES100/100/4 4-pole 2-pole 7
Loadline Moulded Case Circuit Breakers Frame (ka@415v) YB1N (25kA) YA2N (25kA) YA2S (36kA) YA2J (65kA) YB3N (25kA) Maximum amps 160 125 125 125 250 No. of poles 1 3 4 1 3 4 3 4 3 4 1 3 4 Adjustable thermal N Y N Y Y Y Y Adjustable magnetics N N N Y Y Y N Rated current (A). [In] Nom Adj Nom Adj Adj Adj Adj Adj Adj Adj min max min max min max min max min max 16 16 16 20 20 20 13 20 25 25 16 25 25 32 32 20 32 32 20 32 20 32 20 32 40 40 25 40 40 50 50 - - 50 32 50 32 50 32 50 32 50 63 63 40 63 63 40 63 40 63 40 63 40 63 80 80 50 80 80 100 100 63 100 100 63 100 63 100 63 100 63 100 125 125 80 125 125 80 125 80 125 80 125 80 125 160 100 160 100 160 200-125 200 250-160 250 400 Rated impulse withstand voltage Uimp [kv] 8 8 8 8 8 AC rated insulation 690 800 800 800 690 AC rated breaking capacity Icu Icu Ics Icu Icu Ics Icu Ics Icu Ics Icu Ics IEC 947-2 690V 6 6 6 6 EN 60947-2 525V 7.5 4 8 6 22 22 25 22 7.5 6 BS EN60947-2 440V 13 7.5 15 12 25 25 25 25 15 12 415V 25 13 25 19 36 36/30 65 36/33 25 19 400V 25 13 25 19 36 36/30 65 36/33 25 19 380V 25 13 25 19 36 36/30 65 36/33 25 19 240V 25 35 25 25 35 27 50 50 85 85 35 27 220V 35 25 35 27 50 50 85 85 35 27 NEMA AB-1 600V 480V 8 22 22 22 240V 35 50 50 50 Without instantaneous 240-690V DC rated 250V 7 7 25 19 25 19 40 40 15 12 breaking 125V 10 10 25 19 capacity [ka] Rated short time current r.m.s. [ka] [Icw] Utilisation category A A A A A Notes: *Value at1/ 3 times stated voltage. ** Not applicable to IT systems at voltage shown. 8
Loadline Moulded Case Circuit Breakers Frame (ka@415v) YA3N (25kA) YA3S (36kA) YA3J (65kA) YA5N (25kA) YA5H (50kA) Maximum amps 250 250 250 400 400 No. of poles 1 3 4 3 4 3 4 3 4 3 4 Adjustable thermal N Y Y Y Y Y Adjustable magnetics N N Y Y Y N Rated current Nom Adj Adj Adj Adj Adj Adj Adj Adj Adj (A). [In] min max min max min max min max min max 16 16 20 20 13 20 13 20 25 25 32 32 20 32 20 32 20 32 40 40 50 50 32 50 32 50 32 50 63 63 40 63 40 63 40 63 80 80 100 100 63 100 63 100 63 100 125 125 80 125 80 125 80 125 160 160 100 160 100 160 100 160 200 125 200 125 200 125 200 250 160 250 160 250 160 250 160 250 160 250 400 250 400 250 400 Rated impulse withstand voltage Uimp [kv] 8 8 8 8 8 AC rated insulation voltage [Ui] 800 800 800 800 800 AC rated breaking capacity Icu Icu Ics Icu Ics Icu Ics Icu Ics Icu Ics IEC 947-2 690V 7.5 7.5 7.5 7.5 20 15 EN 60947-2 525V 10 7.5 25 25 25 25 15 15 30 30 CEI EN 60947-2 440V 15 12 25 25 25 25 22 22 45 45 415V 25 19 36*** 36*** 65 65 25 25 50 50 400V 25 19 36*** 36*** 65 65 25 25 50 50 380V 25 19 36*** 36*** 65 65 25 25 50 50 240V 25 35 27 65 65 85 85 35 35 35 85 220V 25 35 27 65 65 85 85 35 35 35 85 NEMA AB-1 600V 480V 10 22 22 15 22 240V 35 65 85 35 50 Without instantaneous 240-690V DC rated 250V 19 25 25 40 40 40 40 25 25 40 40 breaking 125V capacity [ka] Rated short time current r.m.s [ka] [Icw] Utilisation category A A A A A Notes: *Value at1/ 3 times stated voltage. ** Not applicable to IT systems at voltage shown. ***20A and 32A only rated at 30kA at this voltage. 9
Loadline Moulded Case Circuit Breakers Frame (ka@415v) YA5H (50kA) YA5K (70kA) Y6H Y6K (85kA) Electronic Electronic Thermal/ Thermal/ Magnetic and Magnetic Generator Maximum amps 400 400 800A 800A No. of poles 3 4 3 4 3 4 3 4 Adjustable thermal Y Y Y Y Adjustable magnetics Y Y Y Y Rated current (A). [In] Adj Adj Adj Adj Nom Adj Nom Adj min max min max min max min max 50 63 80 100 125 160 200 250 100 250 100 250 400 160 400 160 400 400 250 400 400 250 400 630 630 400 630 630 400 630 800 800 500 800 800 500 800 1000 1250 1600 Rated impulse 8 8 8 8 withstand voltage Uimp [kv] AC rated 800 800 690 690 insulation voltage [Ui] AC rated Icu Ics Icu Ics Icu Ics Icu Ics breaking symmetrical r.m.s. [ka] IEC 947-2 690V 20 15 20 15 20 10** 45 23** EN 60947-2 525V 30 30 30 30 BS EN 60947-2 500V 35 18** 65 33** 415V 50 50 70 50 50 25 85 50 400V 50 50 70 50 65 33 100 50 380V 50 50 70 50 65 33 100 50 240V 85 85 100 85 85 43 125 63 220V 85 35 100 85 85 43 125 63 NEMA AB-1 600V 30 480V 25 30 400V 50 240V 85 100 85 Without instantaneous 240-690V DC rated 250V 50 50 breaking 125V 50 50 capacity [ka] Rated short time 5 5 current r.m.s. [ka] [Icw] Utilisation category B B A A Notes: *Value at1/ 3 times stated voltage. ** Not applicable to IT systems at voltage shown. 10
Loadline Moulded Case Circuit Breakers Frame (ka@415v) Y6H-E (50kA) Y6J-E (65kA) Y7J-E (65kA) Y8K-E (85kA) Electronic Electronic Electronic Electronic Maximum 800A 800A 1250A 1600A amps No. of poles 3 4 3 4 3 4 3 4 Adjustable thermal Adjustable magnetics Rated current Nom Adj Nom Adj Nom Adj Nom Adj (A). [In] min max min max min max min max 50 63 80 100 125 160 200 250 400 630 630 315 630 630 315 630 800 800 400 800 800 400 800 1000 1000 500 1000 1250 1250 630 1250 1600 1600 800 1600 Rated impulse 8 8 8 8 withstand voltage Uimp [kv] AC rated 690 690 690 690 insulation voltage [Ui] AC rated Icu Ics Icu Ics Icu Ics Icu Ics breaking symmetrical r.m.s. [ka] IEC 947-2 690V 20 10** 20 10** 25 19** 35 35** EN 60947-2 500V 35 18** 42 21** 45 34** 65 49** BS EN 400V 50 25 65 50 65 49 85 64 60947-2 415V 50 25 65 50 65 49 85 64 400V 50 25 65 50 85 64 100 75 380V 50 25 65 50 85 64 100 75 240V 85 43 100 50 100 75 125 94 220V 85 43 100 50 100 75 125 94 NEMA AB-1 600V 30 42 400V 50 65 240V 85 85 Without instantaneous 240-690V 10 10 15 20 DC rated 250V breaking 125V capacity [ka] Rated short time current r.m.s. [ka] [Icw] 10 (0.3 sec) 10 (0.3 sec) 15 (0.3 sec) 20 (0.3 sec) Utilisation category B B B B Notes: *Value at 1/ 3 times stated voltage. ** Not applicable to IT systems at voltage shown. 11
Loadline YB1 and YB3 Frame Moulded Circuit Case Breakers YB1 Frame MCCBs Breakers have cable clamp connection as standard for maximum cable 70mm 2 Triple-pole and four-pole have adjustable thermal overloads only Single-pole devices have fixed thermal and magnetic overloads Current rating (A) 1-pole Cat no. 3-pole Cat no. 4-pole Cat no YB1 Frame Switch Disconnector 160 - YB1B3P160DC YB1B4P160DC YB1 Frame MCCB Thermal/Magnetic -Icu 25kA 16 10 YB1N1P16TC - - 20 13 YB1N1P20TC - - 25 16 YB1N1P25TC YB1N3P25TC YB1N4P25TC 32 20 YB1N1P32TC YB1N3P32TC YB1N4P32TC 40 25 YB1N1P40TC YB1N3P40TC YB1N4P40TC 50 32 YB1N1P50TC - - 63 40 YB1N1P63TC YB1N3P63TC YB1N4P63TC 80 50 YB1N1P80TC YB1N3P80TC YB1N4P80TC 100 63 YB1N1P100TC YB1N3P100TC YB1N4P100TC 125 80 YB1N1P125TC YB1N3P125TC YB1N4P125TC 160 100 - YB1N3P160TC YB1N4P160TC YB1 Frame MCCB Thermal/Magnetic -Icu 40kA 16 10 - - - 20 13 - - - 25 16 - YB1S3P25TC YB1S4P25TC 32 20 - YB1S3P32TC YB1S4P32TC 40 25 - YB1S3P40TC YB1S4P40TC 50 32 - - - 63 40 - YB1S3P63TC YB1S4P63TC 80 50 - YB1S3P80TC YB1S4P80TC 100 63 - YB1S3P100TC YB1S4P100TC 125 80 - YB1S3P125TC YB1S4P125TC 160 100 - YB1S3P160TC YB1S4P160TC YB1 1-pole YB1 3-pole and 4-pole 12
Loadline YA2 Frame Moulded Case Circuit Breakers YA2 Frame MCCBs Exceeds EN60947-2 Rated insulation voltage is 800V AC (Ui) Triple and four-pole MCCBs have both adjustable overload and instantaneous trips Single -pole devices have fixed thermal & magnetic overloads Standard M8 cable lug termination = 35mm 2 Maximum cable termination = 95mm 2 (using M8 reduced palm width lugs) Current rating (A) 1-pole cat. no. 3-pole cat. no. 4-pole cat. no. YA2 Frame MCCB Thermal/Magnetic I cu 25kA 16 YA2N1P16T N/A N/A 20 YA2N1P20T YA2N3P20T YA2N4P20T 32 YA2N1P32T YA2N3P32T YA2N4P32T 50 YA2N1P50T YA2N3P50T YA2N4P50T 63 YA2N1P63T YA2N3P63T YA2N4P63T 80 YA2N1P80T - - 100 YA2N1P100T YA2N3P100T YA2N4P100T 125 YA2N1P125T YA2N3P125T YA2N4P125T YA2 Frame MCCB Thermal/Magnetic I cu 36kA 50 YA2S3P50T YA2S4P50T 63 YA2S3P63T YA2S4P63T 100 YA2S3P100T YA2S4P100T 125 YA2S3P125T YA2S4P125T YA2 Frame MCCB Thermal/Magnetic I cu 65kA 20 YA2J3P20T YA2J4P20T 32 YA2J3P32T YA2J4P32T 50 YA2J3P50T YA2J4P50T 63 YA2J3P63T YA2J4P63T 100 YA2J3P100T YA2J4P100T 125 YA2J3P125T YA2J4P125T YA2 1-pole YA2 3 and 4-pole 13
Loadline YA2 Frame Accessories YA2 Frame Accessories Description Cable clamps YA2 cable clamps (set of 3) YA2 cable clamps (set of 4) Terminals and protection YA2 1-pole terminal shroud YA2 3-pole terminal shroud YA2 4-pole terminal shroud YA2 terminal barrier YA2 3-pole terminal cover YA2 4-pole terminal cover YA2 3-pole rear terminals YA2 4-pole rear terminals YA2 3-pole extension terminals YA2 4-pole extension terminals Plug-in units YA2 3-pole plug-in terminals YA2 4-pole plug-in terminals YA2 3-pole plug-in base YA2 4-pole plug-in base YA2 3-pole plug-in base extension terminals YA2 4-pole plug-in base extension terminals YA2 3-pole right angle terminals YA2 4-pole right angle terminals Motors and interlocks YA2 motor actuator, 100-110V ac YA2 motor actuator, 200-240V ac YA2 mechanical changeover, link type RH Side YA2 mechanical changeover, link type LH Side 3P YA2 mechanical changeover, link type LH Side 4P YA2 mechanical changeover, manual slide type 3P YA2 mechanical changeover, manual slide type 4P YA2 mechanical changeover, wire type YA2 mechanical changeover, wire type with 1 metre cable YA2 mechanical changeover, wire type with 1.5 metre cable Auxiliaries YA2 dolly lock YA2 neutral link YA2 rotary handle standard length YA2 rotary handle long length Shunt trips **YA frame shunt trip 100-120V AC **YA frame shunt trip 200-240V AC **YA frame shunt trip 380-450V AC **YA frame shunt trip 24V DC Auxiliary and alarm switches **YA frame 1AB auxiliary switch **YA frame alarm switch Under-voltage release **YA frame under-voltage release 100-120V AC **YA frame under-voltage release 200-240V AC **YA frame under-voltage release 380-450V AC **YA frame under-voltage release 24V DC Cat. no. YA2CC3P YA2CC4P YA2TS1P YA2TS3P YA2TS4P YA2TB YA2TS3P3 YA2TS4PS YA2RT3P YA2RT4P YA2XT3P YA2XT4P YA2PT3P YA2PT4P YA2PB3P YA2PB4P YA2PXT3P YA2PXT4P YA2PRA3P YA2PRA4P YA2MA110 YA2MA240 YA2MLR YA2ML3PL YA2ML4PL YA2MS3P YA2MS4P YA2MW YAMWC1 YAMWC2 YADL1 YA2NL YA2RH1 YA2RH2 YAST115AC YAST240AC YAST450AC YAST24DC YAAUX1 YAAL YAUVR120AC YAUVR240AC YAUVR450AC YAUVR24DC ** Common to all YA2, YA3, YA5 MCCBs. Mechanical Interlocks Link Type A LH Side and RH Side type are required for each pair or breakers. Slide Type One unit required for each pair of breakers. Wire Type 2 changeover mechanisms and 1 cable required for each pair of breakers. 14
Loadline YA3/YB3 Frame Moulded Case Circuit Breakers YA3/YB3 Frame MCCBs Exceeds EN 60947-2 requirements Triple and four-pole MCCBs have both adjustable overload and instantaneous trips Single-pole devices have fixed thermal & magnetic overloads Rated insulation voltage 800V AC (Ui) Standard M8 cable lug termination = 95mm 2 Maximum cable termination = 150mm 2 (using M8 reduced palm width lugs) Current rating (A) 1-pole cat. no. 3-pole cat. no. 4-pole cat. no. YB3 Frame Switch Disconnector 250 YB3B3P250D YB3B4P250D MCCB Thermal/Magnetic - Icu 25kA 16 16 YA3N1P16T - - 20 13 YA3N1P20T - - 32 20 YA3N1P32T - - 40 25 YA3N1P40T - - 50 32 YA3N1P50T YB3N3P50T YB3N4P50T 63 40 YA3N1P63T YB3N3P63T YB3N4P63T 80 50 YA3N1P80T - - 100 63 YA3N1P100T YB3N3P100T YB3N4P100T 125 80 YA3N1P125T YB3N3P125T YB3N4P125T 160 100 YA3N1P160T YB3N3P160T YB3N4P160T 200 125 - YB3N3P200T YB3N4P200T 250 160 - YB3N3P250T YB3N4P250T YB3 Frame MCCB Thermal/Magnetic I cu 40kA 50 32 YB3S3P50T* YB3S4P50T* 63 40 YB3S3P63T* YB3S4P63T* 100 63 YB3S3P100T YB3S4P100T 125 80 YB3S3P125T YB3S4P125T 160 100 YB3S3P160T YB3S4P160T 200 125 YB3S3P200T YB3S4P200T 250 160 YB3S3P250T YB3S4P250T YA3 Frame MCCB Thermal/Magnetic I cu 65kA 50 32 YA3J3P50T YA3J4P50T 63 40 YA3J3P63T YA3J4P63T 100 63 YA3J3P100T YA3J4P100T 125 80 YA3J3P125T YA3J4P125T 160 100 YA3J3P160T YA3J4P160T 200 125 YA3J3P200T YA3J4P200T 250 160 YA3J3P250T YA3J4P250T * Breaker has fixed magnetics YA3 1-pole YA3 3 and 4-pole 15
Loadline YA3 Frame Accessories Description Cat. no. Cable clamps YA3 cable clamps (set of 3) YA3 cable clamps (set of 4) Terminals and protection YA3 1-pole terminal shroud YA3 3-pole terminal shroud YA3 4-pole terminal shroud YA3 terminal barrier YA3 3-pole terminal cover YA3 4-pole terminal cover YA3 3-pole rear terminals YA3 4-pole rear terminals YA3 3-pole extension terminals YA3 4-pole extension terminals Plug-in units YA3 3-pole plug-in terminals YA3 4-pole plug-in terminals YA3 3-pole plug-in base YA3 4-pole plug-in base YA3 3-pole plug-in base extension terminals YA3 4-pole plug-in base extension terminals YA3 3-pole right angle terminals YA3 4-pole right angle terminals Motors and interlocks YA3 motor actuator, 100-110V AC YA3 motor actuator, 200-240V AC YA3 mechanical changeover, link type RH Side YA3 mechanical changeover link type LH Side 3P YA3 mechanical changeover link type LH Side 4P YA3 mechanical changeover, manual slide type 3P YA3 mechanical changeover, manual slide typo 4P YA3 mechanical changeover, wire type YA3 mechanical changeover, wire type with 1 metre cable YA3 mechanical changeover, wire type 1.5 metre cable Castell* mounting kit (lock to be ordered separately) Auxiliaries YA3 dolly lock YA3 rotary handle standard length YA3 rotary handle long length YA3CC3P YA3CC4P YA3TS1P YA3TS3P YA3TS4P YA3TB YA3TS3PS YA3TS3P3 YA3RT3P YA3RT4P YA3XT3P YA3XT4P YA3PT3P YA3PT4P YA3PB3P YA3PB4P YA3PXT3P YA3PXT4P YA3PRA3P YA3PRA4P YA3MA110 YA3MA240 YA3MLR YA3ML3PL YA3ML4PL YA3M53P YA3M54P YA3MW YAMWC1 YAMWC2 YACL YADL1 YA3R1 YA3R2 Note: Shunt trips, UVT, auxiliaries switches, alarm switches - see common accessories page 104. Mechanical Interlocks Link Type A LH Side and RH Side type are required for each pair or breakers. Slide Type One unit required for each pair of breakers. Wire Type 2 changeover mechanisms and 1 cable required for each pair of breakers. Adapter Kit AA Frame to YA3 Frame For use when replacing existing AA frame with YA3 MCCBs. Description for AA frame kit Poles Cat. no. Loadbank panel board 1 YAA1PLB Loadbank panel board 3 YAA3PLB Type 2 Loadframe switchboard 3 YAA3PLFT2 16 * Castell is a trademark of Castell Safety International Limited.
Loadline YA5 Frame Moulded Case Circuit Breakers YA5 Frame MCCBs Exceeds EN 60947-2 requirements Triple and four-pole MCCBs have both adjustable overload and instantaneous trips Rated insulation voltage 800V AC (Ui) Electronic MCCBs are Category B rated for discrimination No extension terminal bars supplied, see Accessories if required Standard M10 cable lug termination = 95mm 2 Maximum cable termination = 185mm 2 (using M10 reduced palm width lugs) Current rating (A) 3-pole cat. no. 4-pole cat. no. Max. Min. YA5 Switch Disconnector 400 YA5B3P400D YA5B4P400D YA5 Frame MCCB Thermal/Magnetic I cu 25kA 250 157 YA5N3P250T YA5N4P250T 400 252 YA5N3P400T YA5N4P400T YA5 Frame MCCB Thermal/Magnetic I cu 50kA 250 157 YA5H3P250T YA5H4P250T 400 252 YA5H3P400T YA5H4P400T YA5 Frame MCCB Thermal/Magnetic I cu 65kA 250 157 YA5J3P250T YA5J4P250T 400 252 YA5J3P400T YA5J4P400T YA5 Frame MCCB Electronic I cu 70kA 250 125 YA5K3P250E YA5K4P250E 400 200 YA5K3P400E YA5K4P400E Dimension 3 and 4-pole 17
Loadline YA5 Frame Accessories YA5 Frame MCCB Accessories Description Cable clamps YA5 cable clamps (set of 3) YA5 cable clamps (set of 4) Terminals and protection YA5 3-pole terminal shroud YA5 4-pole terminal shroud YA5 terminal barrier YA5 3-pole terminal cover YA5 4-pole terminal cover YA5 3-pole rear terminals YA5 4-pole rear terminals YA5 3-pole extension terminals YA5 4-pole extension terminals Plug-in units YA5 3-pole plug-in terminals YA5 4-pole plug-in terminals YA5 3-pole plug-in base YA5 4-pole plug-in base YA5 3-pole plug-in base extension terminals YA5 4-pole plug-in base extension terminals YA5 3-pole right angle terminals YA5 4-pole right angle terminals Motors and interlocks YA5 motor actuator, 100-110V ac YA5 motor actuator, 200-240V ac YA5 mechanical changeover, link type RH side YA5 mechanical changeover, link type LH side 3P YA5 mechanical changeover, link type LH side 4P YA5 mechanical changeover, manual slide type 3P YA5 mechanical changeover, manual slide type 4P YA5 mechanical changeover, wire type YA5 mechanical changeover, wire type with 1 metre cable YA5 mechanical changeover, wire type with 1.5 metre cable Auxiliaries YA5 dolly lock YA5 neutral link YA5 rotary handle standard length YA5 rotary handle long length Cat. no. YA5CC3P YA5CC4P YA5TS3P YA5TS4P YA5TB YA5TC3P YA5TC4P YA5RT3P YA5RT4P YA5XT3P YA5XT4P YA5PT3P YA5PT4P YA5PB3P YA5PB4P YA5PXT3P YA5PXT4P YA5PRA3P YA5PRA4P YA5MA110 YA5MA240 YA5MLR YA5ML3PL YA5ML4PL YA5MMS YA5M54P YA5MW YAMWC1 YAMWC2 YA5DL YA5NL YA5RH1 YA5RH2 Note: Shunt trips, UVT and auxiliaries - see common accessories page 104. Mechanical Interlocks Link Type A LH Side and RH Side type are required for each pair or breakers. Slide Type One unit required for each pair of breakers. Wire Type 2 changeover mechanisms and 1 cable required for each pair of breakers. 18
Loadline Y6 Frame Moulded Case Circuit Breakers Y6 Frame MCCBs Exceeds the requirements of EN 60947-2 Rated insulation voltage 690V AC (Ui) Electronic MCCBs have adjustable long, short and instantaneous trip functions Electronic MCCBs are Category B rated for discrimination Standard M12 cable termination = 240mm 2 Extension terminal bars to be ordered separately when not used in conjunction with Dorman Smith steel work - Y6XT4P (2 required) Current rating (A) 3-pole cat. no. 4-pole cat. no. Max. Min. Y6 Frame Switch Disconnector 630 Y6B3P630D Y6B4P630D 800 Y6B3P800D Y6B4P800D Y6 Frame MCCB Thermal/Magnetic I cu 50kA 400 250 Y6H3P400T5 Y6H4P400T5 630 400 Y6H3P630T5 Y6H4P630T5 800 500 Y6H3P800T5 Y6H4P800T5 Y6 Frame MCCB Thermal/Magnetic I cu 85kA 400 250 Y6K3P400T5 Y6K4P400T5 630 400 Y6K3P630T5 Y6K4P630T5 800 500 Y6K3P800T5 Y6K4P800T5 Y6 Frame MCCB Electronic I cu 50kA 630 315 Y6H3P630E Y6H4P630E 800 400 Y6H3P800E Y6H4P800E Y6 Frame MCCB Electronic I cu 65kA 630 315 Y6J3P630E Y6J4P630E 800 400 Y6J3P800E Y6J4P800E Y6 19
Loadline Y6 Frame Accessories Description Terminal covers 3-pole Terminal shroud (set of 1) Interphase barriers (set of 2) Terminal covers 4-pole Terminal shroud (set of 1) Interphase barriers (set of 3) Terminations 3/4-pole Cable clamps 2 x 185mm 2 only Locking devices Dolly padlock device Castell* lock (DS1 direct mounting) Castell* lock (DS2 direct mounting) Castell* lock door-mounted cam for shaft only Shunt trips Shunt 24V dc Shunt 100-115V ac Shunt 200-480V ac Undervoltage release UVR 24V dc UVR 100-120V ac UVR 200-240V ac UVR 380-450V ac Motors and interlocks Motor actuator, 100-110V ac Motor actuator, 200-240V ac Changeover, rocker type Changeover, manual slide type 3P Changeover manual slide type 4 Auxiliary switches 1AB auxiliary switch 2AB auxiliary switch Alarm switch + 1 auxiliary Neutral link Y6 Neutral link Rotary handles Standard length Long length Cover flange Handle extension Cat. no. Y6TS3P Y5TB3P Y6TS4P Y5TB4P Y6CC4P Y6DL Y6CLDS1 Y6CLDS2 Y5DCLCAM Y6ST24DC Y6ST115AC Y6ST480AC Y6UVR24DC Y6UVR120AC Y6UVR240AC Y6UVR450AC Y6MA110 Y6MA240 Y6MR Y6MS3P Y6MS4P Y6AUX1 Y6AUX2 Y6AUXAL Y6NL Y6RH1 Y6RH2 Y5CF Y6HE *Castell is a trademark of Castell Safety International Limited. 20
Loadline Y6 Frame Moulded Case Circuit Breakers Changeover Units The changeover pairs are four-pole units fitted with mechanical and electrical interlocking mounted on a back plate. Both devices have a motor actuator and are terminated for front access. All changeover pairs utilise the Y6 range of breakers. Each breaker is fitted with: 1 - Shunt trip 240V AC - Electrical interlock 1 - AB auxiliary switch - to indicate MCCB status 1 - Alarm switch - for auto reset 1 - Motor operator spring charged 240V AC - to drive MCCB 1 - Mechanical interlock (rear) Rating (A) 400A 630A 800A Cat. no. Y6AC400 Y6AC630 Y6AC800 Remote Operation Y Frame Changeover Unit Remote Operation Changeover Unit (mm) 21
Loadline Y7 Frame Moulded Case Circuit Breakers Y7 Frame MCCBs Exceeds EN 60947-2 requirements Rated insulation voltage 690V AC (Ui) Electronic MCCBs have adjustable long, short and instantaneous trip functions Electronic MCCBs are Category B rated for discrimination Current rating (A) 3-pole cat. no. 4-pole cat. no. Max. Min. Switch Disconnector 1250 Y7B3P1250D Y7B4P1250D Y7 Frame MCCB Electronic Icu 65kA 1000 500 Y7J3P1000E Y7J4P1000E 1250 630 Y7J3P1250E Y7J4P1250E Y7 Frame Accessories Description Terminal covers 3-pole Terminal shroud (set of 1) Interphase barriers (set of 2) Terminal covers 4-pole Terminal shroud (set of 1) Interphase barriers (set of 3) Locking devices Dolly padlock device Castell* lock (DS1 direct mounting) Castell* lock (DS2 direct mounting) Castell* lock door-mounted cam for shaft only Shunt trips Shunt 100-120V AC Shunt 200-480V AC Shunt 24V DC Under-voltage release UVR 100-120V AC UVR 200-240V AC UVR 380-450V AC UVR 24V DC Motor actuators Motor actuator 100-110V AC Motor actuator 200-240V AC Auxiliary switches 3-pole MCCB 1AB auxiliary switch 2AB auxiliary switch Alarm switch + 1 auxiliary Auxiliary switches 4-pole MCCB 1AB auxiliary switch 2AB auxiliary switch Alarm switch + 1 auxiliary Neutral link Y7 neutral link Cat. no. Y7TS3P Y5TB3P Y7TS4P Y5TB4P Y7DL Y7CLDS1 Y7CLDS2 Y5DCLCAM Y7ST115AC Y7ST480AC Y7ST24DC Y7UVR120AC Y7UVR240AC Y7UVR450AC Y7UVR24DC Y7MA110 Y7MA240 Y7AUX3P1 Y7AUX3P2 Y7AUX3PAL Y7AUX4P1 Y7AUX4P2 Y7AUX4PAL Y7NL Y7 *Castell is a trademark of Castell Safety International Limited. 22
Loadline Y8 Frame Moulded Case Circuit Breakers Y8 Frame MCCBs Exceeds EN 60947-2 requirements Rated insulation voltage 690V AC (Ui) Electronic MCCBs have adjustable long, short and instantaneous trip functions Electronic MCCBs are Category B rated for discrimination Current rating (A) Type Type 3-pole cat. no. Y8 Frame Switch Disconnectors 1600 Front terminals Y8B3P1600D Y8B4P1600D 1600 Rear terminals Y8B3P1600DR - 1600 Draw out Y8B3P1600DDO - Y8 Frame MCCB Electronic Icu 85kA 1600 Front terminals Y8K3P1600E Y8K4P1600E 1600 Rear terminals Y8K3P1600ER 1600 Ground fault Y8K3P1600EG 4-pole cat. no. - - Y8 Frame Accessories Description Terminal covers 3-pole Terminal shroud (set of 1) Interphase barriers (set of 2) Terminal covers 4-pole Terminal shroud (set of 1) Interphase barriers (set of 3) Locking devices Dolly padlock device Castell* lock (DS1 direct mounting) Castell* lock (DS2 direct mounting) Castell* lock door-mounted cam for shaft only Shunt trips Shunt 100-120V AC Shunt 200-480V AC Shunt 24V DC Under-voltage release UVR 100-120V AC UVR 200-240V AC UVR 380-450V AC UVR 24V DC Motor actuators Motor actuator 100-110V AC Motor actuator 200-240V AC Auxiliary switches 3-pole MCCB 1AB auxiliary switch 2AB auxiliary switch Alarm switch + 1 auxiliary Auxiliary switches 4-pole MCCB 1AB auxiliary switch 2AB auxiliary switch Alarm switch + 1 auxiliary Neutral link Y7 neutral link *Castell is a trademark of Castell Safety International Limited. Cat. no. Y7TS3P Y5TB3P Y7TS4P Y5TB4P Y7DL Y7CL Y7CLDS2 Y5DCLCAM Y7ST115AC Y7ST480AC Y7ST24DC Y7UVR120AC Y7UVR240AC Y7UVR450AC Y7UVR24DC Y7MA110 Y7MA240 Y7AUX3P1 Y7AUX3P2 Y7AUX3PAL Y7AUX4P1 Y7AUX4P2 Y7AUX4PAL Y7NL Y8 70.00 40.00 MIN EARTHED BOUNDARY Mounting hole ASL 3P H L 4P HL 70 70 45 MIN EARTHED BOUNDARY 70 105 70 70 175 N 20 32 15 200 170 370 100 100 ASL Conductor overlap max. Extension handle (removable) 170 140 17 8 20 20 11 28 140 46 70 Insulator Mounting angle 30 M8 Mounting screw 18 85 115 15 15 30 65 o12 100 60 ASL H L 4P 3P 70 ø9 Mounting angle 154 184 15 max 15 max 210 280 o13 80 191 130 30.00 30.00 23
Modular Devices DSPM Range Surge Protector DSPM Modular Series Type 2; Class II device DIN-rail mounted - EN 50022 Replaceable plug-in modules Protection status indication IP20 ingress protection Remote Indication option available DSPM Surge Protectors Width (mm) Cat. no. 40kA 1-phase with neutral/earth 35 DSPM1PN 40kA 1-phase with neutral/earth & remote indication 40kA 3-phase with neutral/earth 35 70 DSPM1PNR DSPM3PN 40kA 3-phase with neutral/earth & remote indication 40kA 1-phase 70 17.5 DSPM3PNR DSPM1P 40kA 3-phase 52.5 DSPM3P MOV replacement plug-in SPM 17.5 DSPML MOV neutral/earth replacement plug-in SPM 17.5 DSPMNE Specification and Surge handling capability (8/20 s) 40kA Surge protection technology MOV Nominal voltage rating 1-phase: 230V rms 3-phase: 415V rms Max. continuous operating voltage 1-phase: 200-300V 3-phase: 380-515V Frequency 48-62Hz Maximum current rating Not applicable (parallel connected) Nominal discharge current, In (8/20 s) 40kA Max. surge current handling, Imax (8/20 s) 40kA Response time <10ns Short-circuit withstand capability 40kA with max. backup fuse (100A gl/gg) Thermal overload protection 120 C Nominal power consumption <10µA Operating temperature -40 to +70 C Protection at 5kA, Up (8/20 s) <1100V peak Protection at Imax (8/20 s) <1600V peak Replaceable modules 2 pin pluggable module Protection status indication Mechanical flag mechanism: Green: full protection Red: no protection Remote status indication option Hard wired Remote indication connections Volt free N/O or N/C contacts Terminals Base 16-35mm 2 Remote 2.5mm 2 Max. Remote signalling terminals 230V rms 1A; 30V DC 2A Module and base material Flame retardant ABS Device style 35mm 2 DIN-rail mounted to EN 50022 Category classification (EN 61643-11) SPD Type 2 Protection rating IP 20 Type 2 SPD Imax 40kA 8/20µs L-N (per pole) {Class 2 indirect lighting stroke} MAX let through Voltage <1600V peak 24
Modular Devices DSPE Range Surge Protector Series DSPE 600 Series Low let through voltage of 600 volts Two stage (redundant) protection, with pre-failure indication Site fault condition indicator Remote Monitoring Unit is provided with a 1 metre cable and appropriate plug and socket connectors (other lengths are available on request) Easy installation and field serviceability Compact size and small footprint DSPM Surge Protectors 30kA 2-stage, 3-pole surge protector 30kA 2-stage, 3-pole surge protector, remote terms & monitoring 30kA 2-stage, 3-pole surge protector with aux contact Enclosure for DSP3 surge protection units (240mm (h) x 190mm (w) x 90mm (d)) Cat. no. DSPE600 DSPE600R DSPE600N 2IP-7-0244 Specification and 165,00 10,00 70,00 71,50 Voltage rating (Nominal), Un Max. continuous operating voltage, Uc Maximum load current rating Maximum surge current (8/20 s), Imax Response time Power consumption (nominal) Leakage current to earth Terminals Remote signalling terminals Operating temperature Light emitting diodes status indication Case Type (EN 61643-11) 2 (mm) L 176 W 110 D 72 Weight (g) 1110 400V rms L-N 300V rms L-L 500V rms Unlimited (parallel connection) 30kA per phase <10 ns 18mA per phase 600 A 16mm 2 max - line, neutral, earth 2.5mm 2 max - remote signalling Rated at 230V rms 0.2A or 30V DC 2A -40 to +70 Celsius Green: full protection Red & green: reduced protection Red - no protection Steel - epoxy paint 186,50 177,00 Type 2 SPD Imax 30kA 8/20µs L-N (per pole) {Class 2 indirect lighting stroke} MAX let through Voltage <600V peak 25
Modular Devices DSPT Range Surge Protector Type 1 DSPT Type 1 Class 1; Type I device Tested to withstand 10/350 s waveforms Description 3-phase & neutral, 25kA L-N, 100kA surge protector Cat. no. DSPT3PN Specification and Max. continuous operating voltage (Uc) Temporary overvoltage (Ut), L-N Temporary overvoltage (Ut), N-PE Response time L-N Response time N-PE Max. backup fuse Max. backup fuse when V connected Short-circuit withstand capability at max backup fuse (Ip) Lightning impulse current, 10/350 s, L-N (Iimp) 275V ac rms 335V/5s 1200V/0.2s <25ns <100ns 315A gl/gg 63A gl/gg 80ka rms 25kA - Charge (Q) 12.5As - Specific energy (W/R) 156kJ/Ω Lightning impulse current, 100kA 10/350 s, N-PE (Iimp) - Charge (Q) 50As - Specific energy (W/R) 2500kJ/Ω Total lightning current, 10/350 s 100kA (Itotal), L1,L2,L3,N-PE Max. discharge current, 8/20 s (Imax), L-N 120kA Max. discharge current, 8/20 s (Imax), N-PE 120kA Nominal discharge current, 8/20 s (In) 50kA Voltage protection level at Iimp (Up) <1.3kV Weight (g) 1125 Type 1+2 SPD limp 25kA 10/350µs L-N (per pole) {Class 1 direct lightning stroke} Imax 120kA 8/20µs L-N (per pole) {Class 2 direct lightning stroke} MAX let through Voltage <1.3kV peak 26
Modular Devices Switch Disconnectors, Timers and Modular Contactors Switch Disconnectors Exceeds the requirements of EN 60947-3 50mm 2 cable capacity Duty category of AC22 Current rating (A) Poles Max. cable (mm) Cat. no. 100 2 50 AV2100 100 3 50 AV3100 100 4 50 AV4100 125 2 50 AV2125 125 3 50 AV3125 125 4 50 AV4125 Modular Programmable Timers Daily/weekly 2 relays 16A Current rating (A) Function Width (mm) Cat. no. 16A (AC7A) 1 or 2 channel 35 DRT-DW2 Modular Contactors Exceeds the requirements of EN 61095 May require de-rating when used with inductive loads see Contactor De-rating table in the Technical Applications section Current rating (A) Width (mm) Contacts Cat. no. 20A 17.5 2P N/O EE2P20CO 20A 35 2P N/C EE2P20CC 25A 35 4P N/O EE4P25CO 25A 35 4P N/C EE4P25CC 40A 54 4P N/O EE4P40CO 40A 54 4P N/C EE4P40CC 63A 54 4P N/O EE4P63CO 63A 54 4P N/C EE4P63CC Venting kit * 9 - LLMV * Ventilation module must be fitted between alternate pairs of contactors to prevent overheating. 27
Modular Devices Single Current Transformers Measuring Current Transformers Up to Class 0.5 accuracy System voltage up to 720V Secondary output 5A Operating temperatures from 20 C to +70 C Current Cable aperture Height Width Cat. no. rating (A) (mm) (mm) (mm) 100 21 65 45 M53Q-100/5 125 21 65 45 M53Q-125/5 30 16 80 50 M55E-30/5 60 16 80 50 M55E-60-5 100 25.6 80 50 M53J-100/5D 125 25.6 80 50 M53J-125/5D 200 25.6 80 50 M53J-200/5D 250 25.6 80 50 M53J-250/5D 400 32 94 60 M63N-400/5 600 42 131 90 M93L-600/5 800 63 156 134 MB5D-800/5 M30-DINCLIP M50-DINCLIP DIN-rail mounting option for M53Q, M53J, M63N and M93L current transformers (1 kit required per CT) DIN-rail mounting option for M55E and MBD5 current transformers (1 kit required per CT) M53Q M55E M53J MBD5 M63N M93L 28
Modular Devices 3-in-1 Current Transformers 3-in-1 Current Transformers For use with metering Space saving 3-in-1 design Up to 5A class Secondary output 5A Plug-in metal feet, DIN-rail clips and busbar mounting options supplied as standard Part number Ratio Burden VA against Aperture class index (mm) Class Class Class 0.5 1 3 M3N1-25-60/5 60/5-1 2 3@15 x 25mm M3N1-25-100/5 100/5-1.5 2.5 3@15 x 25mm M3N1-25-125/5 125/5-1.5 2.5 3@15 x 25mm M3N1-25-160/5 160/5 1.5 1.5 2.5 3@15 x 25mm Part number Ratio Burden VA against Aperture class index (mm) Class Class Class 0.5 1 3 M3N1-35-100/5 100/5-1.5 2 3@21 x 25mm M3N1-35-125/5 125/5-1.5 2.5 3@21 x 25mm M3N1-35-160/5 160/5 1.5 1.5 2.5 3@21 x 25mm M3N1-35-200/5 200/5 1.5 1.5 2.5 3@21 x 25mm M3N1-35-250/5 250/5 1.5 1.5 2.5 3@21 x 25mm Part number Ratio Burden VA against Aperture class index (mm) Class Class Class 0.5 1 3 M3N1-45-250/5 250/5 1.5 1.5 2.5 3@31 x 31mm M3N1-45-300/5 300/5 2.5 2.5 3.75 3@31 x 31mm M3N1-45-400/5 400/5 2.5 2.5 3.75 3@31 x 31mm M3N1-45-500/5 500/5 2.5 2.5 3.75 3@31 x 31mm M3N1-45-630/5 630/5 2.5 2.5 3.75 3@31 x 31mm M3N1-25 M3N1-35 M3N1-45 29
Modular Devices Split Core Current Transformers A range of split core current transformers that offers a cost effective and efficient method by which the current can be measured without the need to break the conductor, thereby reducing installation and commissioning time. Accuracy Class Part number Ratio Burden VA against class index Aperture (mm) Case 1 Case 2 Case 3 Case 4 0.5 1 3 SC1-100/5A 100/5A - - 1.5 20 x 30 SC1-150/5A 150/5A - - 2 20 x 30 SC1-200/5A 200/5A - 1.5 2.5 20 x 30 SC1-250/5A 250/5A - 2 4 20 x 30 SC1-300/5A 300/5A 1.5 4 6 20 x 30 SC1-400/5A 400/5A 2.5 6 10 20 x 30 SC2-250/5A 250/5A 1 2 4 50 x 80 SC2-300/5A 300/5A 1.5 3 6 50 x 80 SC2-400/5A 400/5A 1.5 3 10 50 x 80 SC3-250/5A 250/5A 1 2 4 80 x 80 SC3-300/5A 300/5A 1.5 3 6 80 x 80 SC3-400/5A 400/5A 1.5 3 10 80 x 80 SC3-500/5A 500/5A 2.5 5 15 80 x 80 SC3-600/5A 600/5A 2.5 5 15 80 x 80 SC3-750/5A 750/5A 3 6 20 80 x 80 SC3-800/5A 800/5A 3 7.5 20 80 x 80 SC3-1000/5A 1000/5A 5 10 20 80 x 80 SC4-500/5A 500/5A - 4 12.5 80 x 120 SC4-600/5A 600/5A - 5 15 80 x 120 SC4-750/5A 750/5A 2.5 6 17.5 80 x 120 SC4-800/5A 800/5A 3 7.5 20 80 x 120 SC4-1000/5A 1000/5A 5 10 20 80 x 120 SC4-1200/5A 1200/5A 6 12.5 25 80 x 120 SC4-1250/5A 1250/5A 7.5 15 30 80 x 120 SC4-1500/5A 1500/5A 8 17 30 80 x 120 SC4-1600/5A 1600/5A 8 17 30 80 x 120 Dimension Case 1 Case 2 Case 3 Case 4 A 20 50 80 80 B 30 80 80 120 C 51 78 108 108 D 89 114 144 144 E 111 145 145 185 F 34 32 32 32 G 47 32 32 32 H 40 32 32 32 I 32 33 33 33 Weight (Kg) 0.75 0.90 1.05 1.25 Units of measurement mm 30
Earth Leakage Relay DIN-rail Mounted Precision digital protection relay Adjustable sensitivity of 30mA to 10A Adjustable time delay from 0 to 10 seconds Double-pole relay contacts 8A, 250V Supply voltage 100-250V AC/DC (50/100Hz) Frequency (Hz) Auxiliary supply (V) Cat. no. 50 100-250 AC/DC ELR1 Specification Connections Remote reset switch The equipment grounding conductor must bypass the CT Fused Auxiliary supply Relay 1 Relay 2 GND Link to energise on trip Commissioning Meter Measuring input From core balanced current transformer Overload 20 x nominal for 1 second Frequency 50Hz or 60Hz ±10% Auxiliary voltage 100-250V ac and dc Auxiliary burden Less than 1.5 Watts Trip current settings Selectable 30mA, 100mA, 200mA, 300mA, 500mA, 1A, 2A, 3A, 5A, 10A Trip accuracy 50% <trip point current <100% in accordance with IEC 1543 Trip response time <40ms (at 5 x rated trip current, ignoring the selected time delay) Time delay set points Selectable 0ms, 50ms, 100ms, 150ms, 200ms, 300ms, 400ms, 500ms, 600ms, 700ms, 800ms, 900ms, 1 second, 2 seconds, 5 seconds, 10 seconds. When 30mA leakage is selected, the time delay is disabled Indication 5 yellow LED bar graph for leakage levels Red LED indicated trip function Green LED indicated auxiliary power presence Red LED pre-alarm indication (SPCO version only) Relay contacts Standard: 2-pole change over Option: 2 1-pole change over (pre-alarm and main alarm) Relay contact rating 8 amps at 250V ac 8 amps at 30V dc resistive Relay mechanical life >100,000 operations Analogue output 0 to 1mA = 0 to 100% of selected tripping level. Compliance 1V, accuracy 10% Enclosure style DIN 43880, rail width 70mm Compliant with EMC and LVD, UL 3111-1 File No: E203000, CSA 22.2/1010.1-92 BSEN 50081-1, BSEN 50082-2, IEC 60255-22-1 (BS5992), IEC 60255-11, BSEN 61543 (IEC 1543), BSEN 61010 (IEC 1010), EN 60068 (IEC 68) Material Flame retardant UL94V0 Terminals 1 to 4mm 2 solid or stranded conductors. IP20 protection Operating temperature 10 C to +60 C Storage temperature 20 C to +70 C Relative humidity <95% non condensing Weight <250g 71mm wide x 90.5mm high x 73mm deep 2.79" wide x 3.56" high x 2.87" deep 110.0mm 4.32" 73.0mm 2.87" 71.0mm 2.79" 62.5mm 2.46" 46.0mm 1.87" 90.5mm 3.56" 31 33.0mm 1.3" 48.0mm 1.89"
Modular Devices Core Balance Current Transformers Core Balanced Current Transformers For use with ELR1 earth leakage protection relay Leakage measurement range 0 to 10A Integral wire-sealable terminal cover Flame retardant, high impact moulded case Current Dim E Dim A Dim B Dim C Dim D Cat. no. rating Aperture Width Height Depth (A) (mm) (mm) (mm) (mm) 250 35 100 79 26 48.5 CBT-94F-035 630 70 130 110 32 66 CBT-94F-070 1000 105 170 146 38 94 CBT-94F-105 1000 140 220 196 49 123 CBT-94F-140 Specification System voltage 720V maximum Test voltage 3kV ac for 1 minute System frequency 50Hz or 60Hz Primary ratings From 30mA to 10A Secondary terminals Protected to IP20 Operating temperature 10 C to +50 C Enclosure UL94V0 flame retardant plastic Compliant with IEC185, VDE 0414 Mounting hardware Steel mounting feet for wall or base mounting A 33 B øe 32
Modular Devices Integra Ci1 Energy Meter The Integra Ci1 energy meter is specially designed and developed as a cost effective Watt hour and VAr hour meter to complement the current Integra Ci digital metering system (dms). The Integra Ci1 self-contained 96mm DIN panel mounted Watt hour, VAr hour meter measures the real consumption of active and reactive energy to Class 1.0 accuracy. The backlit LCD screen displays 8 character counter indicating Watt hour or VAr hour units. The optional modules enables transfer of energy measurements to building management systems (BMS) via pulsed or digital communication options. Programmable Functions Integra Ci1 meter provides simple programming to suit single phase 2-wire, three-phase three wire and three-phase four-wire un-balanced system configurations, CT ratio settings and configuration of selected communication options. To prevent unauthorised access to the product configuration settings, all set-up screens offer password protection. Display Direct access to display the programmed set CT ratio, Watt hours import and export, VAr hours import and export and the phase sequence test routine for both voltage and current phases. During the accumulation of the Wh or VArh the running icon will flash at a rate dependant on the displayed parameter. Plug-in Modules Plug-in modules allow to fit either maximum of two isolated pulsed output relays or a RS485 communication module and one isolated pulsed output relay. The communication output module can be programmed internally to respond either to Modbus RTU or Johnson Controls protocols. Panel Mounting Integral retention clips allow fast, safe and secure panel mounting in various material thicknesses without the need for external screws or clips. Product Code Parameters Button Screen Parameters CT 1 CT ratio Wh 2 IMPORT Wh 3 EXPORT Wh VArh 4 IMPORT VArh 5 EXPORT VArh TEST 6 Phase sequence diagnostic Description Integra Ci1 base unit with pulse output Options Optional plug-in pulse output module Optional RS485 Modbus plug-in module Accessories IP65 protective cover IP54 panel gasket Part number CI1-01 PUL-01 MOD-01 3G36502 3C34501 Running icon indicates Wh and VAhr accumulation. 53.00 77.50 33
Modular Devices Integra Ci3 Digital Metering System The Integra Ci3 digital metering system (dms) represents the first model of a new generation of digital metering systems designed to complement the current Crompton Instruments Integra series. The Integra Ci3 meter is an accurate and cost effective solution for measurement and display of all major electrical and power quality parameters. Designed, developed and manufactured in the UK, the Integra Ci3 dms builds on Crompton Instruments long established reputation for metering product quality. The product features a DIN 96 panel mounted enclosure, backlit LCD screen and user programmable CT ratios, all accessible via an intuitive user interface. Integra Ci3 dms measures 17 electrical parameters including total harmonic distortion (THD) up to the 31st harmonic. Programmable Functions Integra Ci3 dms is programmable to suit single-phase two-wire, three-phase three-wire and three-phase four-wire system configurations. Programmable CT ratios enable to display any current range. Display The parameters can be viewed on a backlit LCD screen. The 15 screens are accessible via four buttons on the front panel allowing to scroll between various screens making the navigation very user-friendly, intuitive and above all simple. Plug-in Modules Integra Ci3 dms offers two output ports at the rear of the product, to allow the fitting of either two isolated pulsed output relays or a RS485 communication module such as Modbus or Johnson Controls communication output. These are configurable via internal settings. Panel Mounting Integral retention clips allow fast, safe and secure panel mounting in various material thicknesses without the need for external screws or clips. Product Code Description Integra Ci3 base unit with pulse output Options Optional plug-in pulse output module Optional RS485 Modbus plug-in module Part number CI3-01 PUL-01 MOD-01 Accessories IP65 protective cover 3 G365 02 IP54 panel gasket 3 C345 01 53.00 77.50 Parameters Button Screen Parameters V/Hz 1 2 3 4 5 Volts L1 - N Volts L2 - N Volts L3 - N Volts L1 - L2 Volts L2 - L3 Volts L3 - L1 Frequency Volts L1 - N THD% Volts L2 - N THD% Volts L3 - N THD% Volts L1 - L2 THD% Volts L2 - L3 THD% Volts L3 - L1 THD% A 1 Current L1 Current L2 Current L3 2 3 4 5 P/PF 1 2 3 E 1 kwh 2 kvarh Neutral current L1 Current max Demand L2 Current max Demand L3 Current max Demand Neutral current max demand Current L1 THD% Current L2 THD% Current L3 THD% kw kvar kva kw Max demand Power factor 34
Modular Devices Panel Mounted Digital Metering System Multi-function panel mounted digital metering system provides high accuracy 0.2% measurement, display and communication of all major electrical and power quality parameters including total harmonic distortion (THD) up to the 31st harmonic. To suit user requirements, the range includes single-phase, three-phase three-wire and three-phase four-wire capability, all selectable at the point of installation. Features Auxiliaries: 100/250V ac/dc (12/48V dc optional) Options: Profibus TM, Modbus TCP, Bacnet IP, RS485, Pulsed output Product Description and Order Codes Measured Parameters System (average) volts System (average) current System (total) kw System volts (average) THD% System current (average) THD% Phase neutral Voltage (VL-N) (4 wire only) Phase phase Voltage (L-L) (3 wire only) Voltage THD% (4 wire only) Phase current Current THD % Neutral current (4 wire only) Frequency Power factor (overall) kvar kva kw kwh import (7-digit resolution) kvarh import (7-digit resolution) kwh export (7-digit resolution) kvarh export (7-digit resolution) kw demand Current demand Maximum kw demand Maximum current demand Hours run Description 1-phase, 3-phase 3/4-wire, 241-480V L-L, 5A CT input, Aux. 100-250V ac/dc Cat. no. INT-1630-M-5-M-option Options No options 000 1 pulsed output 100 RS485 interface Modbus + 110 1kWhr pulsed output Extended collar OPT-1630-collar Modbus, Profibus TM and Bacnet are trademarks 35
Modular Devices DIN-Rail Digital Metering System The product features a DIN-rail enclosure, backlit LCD display and user programmable CT ratios, all accessible via an intuitive user interface. Integra Ri3 dms measures 17 electrical parameters including total harmonic distortion (THD) measurement up to the 31st harmonic. Specifications Features DIN-rail enclosure DIN 43880 Backlit LCD screen Programmable CT ratio True rms measurement User programmable system configuration Pulsed output and Modbus as standard Benefits Cost effective Simple navigation Crompton renowned quality UK manufactured Input Nominal input voltage 100-289V AC L-N (173-500V AC L-L) Max. continuous input 120% of nominal overload voltage Max. short duration input voltage 2 x range maximum (1 second application repeated 5 times at 5 minute intervals) Nominal input voltage burden < 0.2VA per phase Nominal input current 5A AC rms Max. continuous input 120% of nominal overload current Max. short duration input current 10 x nominal (1 second application repeated 5 times at 5 minute intervals) Nominal input current burden < 0.6VA per phase Frequency 45-66Hz System CT primary values 1 to 9999 Auxiliary Operating range 110-400V AC nominal +/-10% (99-440V AC absolute limits) or 120-350V DC +/-20% (96-420V DC absolute limits) Burden < 10VA/5W Accuracy Voltage (V) 0.5% Current (A) 0.5% Neutral current calculated (A) 4% Frequency (Hz) 0.1 Hz Power factor (PF) 1% of unity Active power (W) +/- 1% of range Reactive power (VAr) +/- 1% of range Apparent power (VA) +/- 1% of range Active energy (kwh) Class 1 (IEC 62053-21) Reactive energy (kvarh) +/- 1% of range THD 1% up to 31st harmonic Response time 1sec Output Pulse output relay 1 Contact rating 50mA max at 250V AC Type Solid state relay RS485 Modbus output module 1 Modbus channel Type 2-wire half duplex Baud rate 2400, 4800, 9600, 19200, 38400 Enclosure Enclosure style DIN-rail 72x90mm (width x height) as per DIN 43880 Front protection rating IP52 Case protection rating IP30 Material Polycarbonate to UL94V0 Weight 300g Terminals Shrouded screw-clamp 0.05-4mm wire Environment Operating temperature -10 C to +55 C Storage temperature -20 C to +70 C Relative humidity 0-90% non-condensing Shock 30g in 3 planes Vibration Dielectric voltage 10Hz to 50Hz Withstand test 3.25kV rms 50Hz for 1 minute between comms and measuring inputs, comm and aux, aux and measuring inputs 37
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Our Range of Product Literature Preston Dorman Smith Switchgear Ltd 1 Nile Close, Nelson Court Business Centre, Ashton on Ribble, Preston, Lancashire, PR2 2XU, UK. Tel: +44 (0) 1772 325380 Fax: +44 (0) 1772 325385 Braintree Dorman Smith Switchgear Ltd 8 Swinbourne Drive, Springwood Industrial Estate, Braintree, Essex, CM7 2YG, UK. Tel: +44 (0) 844 225 1063 Fax: +44 (0) 844 225 1064 Dubai For further information or to request one of our product catalogues please contact us from the information on the right, visit us at www.dormansmithswitchgear.com or email us on: sales@dormansmith.co.uk Dorman Smith Switchgear LLC P.O. Box 12872, Dubai, U.A.E. Tel: 00971 4 3470226 Fax: 00971 4 3470002 E&OA. Whilst every effort has been made to ensure accuracy, no liability is accepted for the consequences of any errors or omissions in this catalogue. Dorman Smith Switchgear Ltd. reserve the right to change or amend any technical specification or product details without prior notification. O V E R 1 3 0 Y E A R S O F E L E C T R I C A L E X C E L L E N C E