g GE Industrial Systems Plainville, CT USA Instruction Manual Gerapid 607/407/6007/8007
User s Guide High Speed DC Circuit Breaker Type Gerapid 607-407 with Arc chute X and X4 General. Warnings Table of Contents Page General... 3. Warnings 3. Technical Data 4.3 Short Description 4.4 Structure and Components 4 Installation and Operation... 6. Transportation 6. Installation 6.3 Setting the Overload Release 6.4 Operation 6 3 Inspection and Maintenance... 7 3. General 7 3. General Visual and Functional Check 7 3.3 Inspecting the Arc Chute 8 3.4 Checking the Condition of Contacts, Arc Probes and Protective Walls 8 3.5 Checking the chute and the probe screwed connections for tightness 9 3.6 Checking the Latch Mechanism and Drive 9 4 Instructions for Maintenance and Refit... 9 4. Changing the Protective Wall 9 4. Changing the Arc Chute 9 4.3 Changing Probes 0 4.4 Changing the Arc Contacts 0 5 Dimensional Drawings... 6 Circuit Diagram... 0 7 Spare Parts*... 6 8 Catalog No... 7 During operation, electrical appliances carry dangerous voltages. In addition, circuit breakers can emit hot, ionized gases when switching high currents, especially short circuit currents. Installing, commissioning, maintaining, changing or refitting these appliances must be carried out only by qualified and suitably trained specialist personnel and under strict observation of national and international safety regulations. During their operation, circuit breakers must be equipped with appropriately fitted covers, e.g. in suitable enclosures or panelboards. Safety distances must be observed. Certain work must only be carried out by suitably trained service personnel. Non-compliance with these warnings can result in death, severe physical damage and extensive damage to equipment. Prior to carrying out maintenance, inspection or checks, the circuit breaker must be open, the both terminals must be grounded, the circuit breaker must be switched off and the control plug removed. During operation, i.e. when the circuit breaker is closed, manual activation is not permissible. Manual activation is only used for maintenance purposes. The circuit breaker is equipped with quickly moving parts. There is a high risk of injury. Do not touch the circuit breaker during switching ON or OFF. The control circuits are partly equipped with capacitors which may be charged with dangerous voltages. Work on this section must be carried out carefully. S4785 us - Revision 5/000 Page 3
. Technical Data Type Gerapid 607 407 6007 8007 Arc chute type X X X X Rated voltage ( V DC ) acc.en 503-/IEC 947- Rated continuous current Iu (A) acc. IEEE C37.4 Rated current Ith ( A ) acc.en 503-/IEC 947-800 800 800 800 600 450 5000 6000 600 400 6000 8000 Rated impulse withstand voltage Uimp (kv DC ) Rated short circuit current at max. voltage Rated short circuit breaking capacity INSS/ ISS (ka) acc.en 503-/IEC 947- Rated time constant t (ms) 50/70 3,5 00kA at 800V DC 35kA at 00V DC 50/70 3,5 50/70 3,5 50/70 Switching transient ( kv DC ) Instantaneous overcurrent trip Setting ranges ( ka ) Mechan. operations (ops.) Swtching frequency(ops./h) Activation magnet Rated operating voltage Us Total make time Operating range Min. interval between two ON operations Min. command...5.5...5 3...7 5...0 7... 0.000 60,5...5 3...7 5...0 7... 0...8 0.000 60 3...7 5...0 7... 0...8 5...4 0.000 40 AC 48V...30V DC 48V...0V approx. 300 ms 0.8. U s 3,5 3...7 5...0 7... 0...8 5...5 0.000 40 without capacity unit approx. 8 sec. with capacity unit approx. 4 sec. 00 ms Power consumption ( W ) 750 000 800 Internal Power Supply Input - Voltage DC AC Input - Inrush current Output - Voltage Output - Current Control circuits Electrical connector 38V...75V 60V...50V 30V...350V 0V...50V A A A V 5V 5A ( short time ) 3A ( constant ) x -pin AC 400V 0A 3x 5-pin AC 50V 8A Shunt trip module Rated voltage 4 V Operating range.6v - 6.4V Power consumption approx.00w No voltage release Rated voltage 4 V Operating range ON 9,V - 6,4V Operating range OFF < 3V Power consumption approx.w ed- trip Capacity 000 µf Charging voltage 300V (optional, to be activated by an external signal:5...4v DC, ma) Table Technical data for Gerapid 607-8007 with arc chute X..3 Short Description Gerapid high-speed DC circuit breakers are single-pole circuit breakers designed for use in railway propulsion-power distribution systems with operating currents up to 6000 A and operating voltages up to 800V dc. They have a very high interruption capacity combined with a current limiting characteristic. Closing of the circuit breaker is performed through a high-power activation magnet. During inspections, opening and closing may be carried out by means of a hand lever, which can be mounted onto the armature of the activation magnet. Overload tripping is achieved directly via a short circuit trip or, depending on the rate of current rise, by an external current-rise release with an internal capacitor trip (ed - trip available as an accessory). Indirect remote tripping can be achieved by means of a shunt trip or an undervoltage release. The arc chute works on the basis of a highly sophisticated, asbestos-free, arc splitting principle. A wide variety of accessories and spares parts is available for maintenance, repair, or possible extension..4 Structure and Components Type Gerapid high speed DC circuit breakers have a compact and enclosed construction. They are IP 00 protected. All parts are mounted on thick-walled, non-breakable and fireproof insulation panels, whose large covers protect the breaker s mechanism from damage. Transparent plastic side covers are available as an optional accessory to protect metal connecting elements on the panel. Total weight ( kg ) 00 00 05 30 Page 4 S4785 us - Revision 5/000
Gerapid breakers are equipped with a two-stage contact system. The main contacts are coated with a silver composite material; the arcing contacts are made from copper and can be easily replaced. The flexible contact is linked to the connection by means of very tight braids. An attachment set is used to mount the various arc splitting systems for different operating voltages to the breakers. The arc chutes consist of a highly durable, arc-proof material, into which the arc plates have been integrated. The arc plates of split the arc into partial arcs and increase the arcing voltage by multiplying the anode and cathode voltage drop. Because of their high heat capacity, the plates and arc chute walls absorb a large amount of the arc s energy. The overload trip design uses a release magnet with twin magnets, optimizing the twin magnetic field principle. This technology ensures equally fast tripping in both current directions. The magnetic system does not require an auxiliary voltage. The system consists of the holding circuit, the flexible armature and the tripping circuit. The holding magnet and the tripping magnet are both excited by the main current. Until the static overload release s response threshold has been reached, the flexible armature is held in position by the holding circuit s magnetic field and the counter spring. If the main current exceeds the set static response threshold, the tripping circuit s power takes over and pulls the flexible armature down suddenly. During this operation, the armature trips the release lever. The main latch and contacts are opened immediately. The response threshold can be easily adjusted by turning the adjustment nut with a SW6 hexagon wrench. In combination with the transparent side cover accessory, a fixed-mounted insulated knob is available (accessory). To detect high short circuit currents early and to record leakage currents in long peripheral sections (for railway equipment), whose final values are lower than the highest operating currents, protective relays for monitoring a current increase should be installed. If a fault occurs, a release signal can be passed on to the capacitor release, which causes the breaker to open rapidly (opening delay <3ms). This tripping mechanism can be ordered as an accessory for the breaker. (Alternatively, or additionally, it is possible to activate a shunt trip or an undervoltage release). The breaker can be equipped with either a shunt trip or an undervoltage release. The shunt trip can be used for remote actuation. The undervoltage release can be used for remote actuation and, in combination with an optional electronic trip unit incorporated into the breaker, for voltage control. Both trips work on a voltage level of 4V. A voltage transformer, which is integrated into the device, adapts to other voltage levels by transferring the energy required by the breaker mechanism (except for the drive). The release mechanism is tripped by potential free contacts at 4V level. The shunt trip is designed for short time action and is always connected through an auxiliary contact. This ensures that the shunt trip is only energized during the time until the breaker is opened. The undervoltage release s winding is designed for continuous operation. In case of a voltage drop, the release mechanism opens the breaker. It is therefore possible to use the release in combination with the electronic trip unit for voltage monitoring, i.e. for motor switches, where an unintended re-start of machines after a temporary voltage breakdown is to be prevented. Due to their operational mode, undervoltage releases are self-monitoring devices, i.e. when the breaker is tripped upon a break of the pilot wire (EMERGENCY-OFF principle). The activation magnet is mounted at the front of the breaker and is equipped with a grounded casing. The drive includes a self-interrupt control circuit (SU-control). This circuit enables a short activation with a minimum command duration of approximately 300 ms, causing the voltage applied to the magnet to be switched off after approximately 400ms and prevents, during continuous operation, repeated activation (antipumping) due to an existing short circuit. In addition, the switch-in mechanism is electrically blocked for approximately 0s after activation. This prevents premature activation following a short circuit. The breaker is equipped with up to ten isolated form C ( NO/NC) auxiliary contacts. The auxiliary contacts are activated by the movable main contact. They are wired to 5-pin control plugs. As an accessory, the circuit breaker can be equipped with auxiliary switches for indication of short circuit tripping and for the presence of the arc chutes. S4785 us - Revision 5/000 Page 5
Installation and Operation. Transportation The circuit breaker must always be transported to the installation site properly and fully packed. The packaging protects the device against damage and dust; it should only be removed prior to installation. If the packaging is damaged, the breaker and the arc chutes must be inspected for damage. Ensure that all packaging materials have been carefully removed prior to breaker installation.. Installation The breakers, as delivered, are IP00 protected. They must be installed in a dry, preferably dust-free room. They must not be subjected to strong vibration. Turning the adjustment screw clockwise decreases the trip threshold, turning the screw counter-clockwise increases the tripping threshold. Adjustment is performed by aligning both the arrow and the marking line to one line..4 Operation Maximum operating voltage and current ratings are as shown on the breaker nameplate. During continuous operation, it must be loaded with its rated operating current at maximum. Load currents in excess of breaker nameplate rating are allowable for brief periods. Refer to the short time currents listed in Table. Do not exceed the rated operating voltage shown on the breaker nameplate. The drive and auxiliary trips function within the specified control voltage range. The auxiliary trips must be loaded with the values listed in Table at maximum. The lower and upper connections must be connected directly to the main cables and busbars. The breaker must only be used in an upright operating position with the arc chute in place and fully secured. After installation, both the arc chute and special threaded joints must be checked for tightness. The safety distances as shown in the dimensional drawings [Fig.9,0,] must be maintained to grounded or insulated parts. Suitable measures must be taken to protect personnel from arcs. Strong, external magnetic fields caused by improperly located supply conductors or stray fields from other devices, can lead to a shift of the trip setting thresholds. This may result in premature tripping, or no tripping at all, during low-level short circuit current events. This has to be accounted for when installing and operating the device with shielding added if appropriate. The control wires must be connected as shown in the schematic circuit diagram [Fig.3]. The protective grounding wire must be connected at the marked terminal..3 Setting the Overload Release The adjustment of the static overload release [Fig.] within a specific adjustment range is made by turning the regulating screw. This procedure requires an SW6 hexagon wrench. The adjustment must only be carried out after the breaker has been disconnected from the main circuit and has been grounded. Fig. Setting the overload release Page 6 S4785 us - Revision 5/000
3 Inspection and Maintenance Prior to carrying out maintenance, inspection or checks on the circuit breaker, the breaker must be open, the connections on both sides must be grounded, the circuit breaker must be switched off and the control plugs removed. Non-compliance with these warnings can result in death, severe physical damage and extensive damage to equipment. Metric tools are needed for all screws. Inspection Intervals Recommended: Every 6 months Minimum: At least once a year After high short circuit openings (>5kAmps) or frequent operations with overloadand/or rated current After 5000 mech. Operations and at least once every 4 years After each job carried out in the contact, probe or chute area, and at least once every 6 months Inspection Type General visual and functional check Contacts, arc probes, protective walls, Arc chute. Check breaker and tripping mechanisms. To be carried out by trained specialist. Arc probe and arc chute screw connections. Work to be carried out Remove dirt, check drive and trips for correct operation. Check for arc wear Check for wear and deposits Check proper operation, trip setting values and flexible braid Check for tight fitting 3. General Regular inspection and maintenance must be carried out to ensure the proper functioning of the circuit breaker and in order to achieve a long working life. The intervals at which inspections must be carried out may be determined by evaluating the breaker s duty cycle. Table provides an overview of checks to be carried out and lists the appropriate inspection intervals. Table 3 provides indicators for maintenance work. In order to check the latch mechanism, the breaker can be opened and closed with a hand lever. Fig. shows the correct use of the lever. Table : Inspection intervals and tasks Work to be carried out Change arc chutes, adjustment of latch mechanism, exchange parts. Replace arcing contacts, arc probes, protective walls When As required by the results of the inspection. As required by the results of the inspection. After 00 overload operations or 300 loadbreak operations at rated current (minimum). Table 3: Maintenance intervals and tasks 3. General Visual and Functional Check Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plugs. Check breaker for presence of dirt, and, if applicable, remove all dirt with a dry cloth. Switch the breaker on and off several times. The contacts must close after the ON command, the contacts must open following the OFF command via the shunt trip and the undervoltage release. The breaker mechanism must not appear sluggish nor must ON/OFF be unduly delayed. No particularly high signs of abrasion (rough chips) should be seen anywhere. Fig. Manual On/Off S4785 us - Revision 5/000 Page 7
[Fig.4] The arc contacts should not be burned below /3 of the total cross section in any place. Pay particular attention to the area around probe bend (3) and pre-arcing contact (). Wear on prearcing contact () should amount to no more than mm. If it is burned down more, it must be replaced. The main contacts (4) should not show any particular signs of material erosion, since, in the case of ordinary short circuits or overload and operating current deactivation, the arc is ignited between the pre-arcing contacts. Ignition can take place on the main contacts only with excessively worn and old pre-arcing contacts or very high short circuit currents. The wear should not exceed an area of mm. The material erosion rate on the protective walls (5) must not exceed mm in any place. [Fig.6] Replace arc chute () onto the breaker and secure with bolts (5) and (8) and toothed disks (6) and (9) using a torque of 0 Nm. Check both the arc chute and the arc probe screw connections after installation. Fig.3 Inspecting the Arc Chute 3.3 Inspecting the Arc Chute Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plug. [Fig.6] Loosen the clamping screws (5) and (8) with an SW 4 hexagon wrench and lift the arc chute () off the breaker. [Fig.3] Check the chute s interior, as far as possible, for deposits, check the general condition of the insulation material and the arc horns for wear. During this inspection check whether the arc horns cross section () is heavily reduced, whether there are many copper pearls on the chute s plates (), that could partially link the plates, whether the splitting plates (3) are heavily burned, and whether the arc chute s internal insulation is heavily damaged. [Fig.6] Replace arc chute () on the breaker and secure with bolts (5) and (8) and toothed disks (6) and (9) using a torque of 0 Nm. 3.4 Checking the Condition of Contacts, Arc Probes and Protective Walls Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plugs [Fig.6] Loosen the clamping screws (5) and (8) with an SW 4 hexagon wrench and lift the arc chute () off the breaker. Fig.4 Checking the Contacts and the Protective Walls Page 8 S4785 us - Revision 5/000
3.5 Checking the arc chute and the arc probe screw connections for tightness Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plugs. [Fig.5] Tighten arc chute and arc probe screw connections with a torque of 0 Nm. Ensure that the screws are in good condition, that there is no damage to the thread or the tool insertion point and that the surface is free from rust. If this is not the case, they must be replaced. Every screw connection must be secured by means of a safety element - lock washer DIN 6796. This check must be carried out prior to commissioning and after every maintenance 4 Instructions for Maintenance and Refit Prior to carrying out maintenance, inspection or checks on the circuit breaker, it must be open, the connections on both sides must be grounded, the circuit breaker must be switched off and the control plug removed. Non-compliance with this warning may result in death, severe physical damage and extensive damage to equipment. 4. Changing the Protective Wall Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plug. [Fig.6]Loosen the clamping screws (5) and (8) with an SW4 hexagon wrench and lift the arc chute () off the breaker. [Fig.7] Carefully pull out the old protective walls () and insert new ones. [Fig.6] Place the arc chute () on the breaker and secure with bolts (5) and (8) and toothed washers (6) and (9) using a torque of 0 Nm. Check the arc chute and the arc probe screw connections after installation. 4. Changing the Arc Chute Disconnect breaker from main circuit, make sure it is not live, ground on both sides and pull out control plug. [Fig.6] Loosen the clamping screws (5) and (8) with an SW4 hexagon wrench and lift the arc chute () off the breaker. Fig.5 Checking chute and probe screwed connections Put the new chute () on the breaker and secure with bolts (5) and (8) and toothed washers (6) and (9) using a torque of 0 Nm. Check the arc chute and the arc probe screw connections after installation. 3.6 Checking the Latch Mechanism and Drive A thorough check of the latch mechanism and the current path should only be carried out by service engineers or technicians trained and qualified by GE Industrial Systems. it is not live, ground on both sides and pull out control plug. 4.3 Changing Probes Disconnect breaker from main circuit, make sure [Fig.6] Loosen the clamping screws (5) and (8) with an SW4 hexagon wrench and lift the arc chute () off the breaker. S4785 us - Revision 5/000 Page 9
[Fig.7] Carefully pull out the protective walls (). Loosen the screws (a) by means of an SW6 hexagon wrench and carefully remove adapter (). Remove covers (3, 4). Remove silicon insulation and protective cap (6) at probe (5) of the upper connection and loosen the screws (7). Ensure that no parts fall into the breaker during disassembly. Remove the worn probe (5). Next, loosen screw (0) and remove the probe to be replaced () of the lower connection. Insert the new arc chutes in reverse order. First, screw the probe of the lower connection to the conductor (3). Ensure that the parts are in the correct position relative to each other. Next, secure the probe of the upper connection (5) using the screws (7), and special safety discs (8). Cover the outer screw head with cap (6) and seal with the silicon supplied (see drawing). All connections must be secured using the supplied new screws and safety washers {torque 0 Nm}. Carefully put on adapter () and covers (3,4) and secure using the screws (a). The protective walls () must be inserted with great care. {They are shown in the disassembled position.} [Fig.6] Put the arc chute () on the breaker and secure with bolts (5) and (8) and toothed washers (6) and (9) using a torque of 0 Nm. Check both the arc chute and the arc probe screw connections after installation. Ensure that no parts fall into the breaker while work is being carried out. [Fig.8] Loosen screws () and pull out wall (). Remove screws (3) which secure the pre-arcing contacts. Remove safety ring (4) and carefully pull out axis (5). Slowly push pre-arcing contact (7) from of the clamping discs using the assembly U- tool (6) and leave it in this position. Insert the new pre-arcing contact between the clamping discs and push out U-tool (6). Position pre-arcing contact properly, push in bolt (5) and secure with safety ring (4). Secure flex band ends in position (3) using the safety discs supplied. Insert adapter () and secure with screws (). Screw probe (8) of the lower connection to the conductor. Make sure that the parts are in the correct position to each other. Secure screw (9) using disk (0). [Fig.7] Carefully put on adapter () and covers (3,4), secure using screws (a) and connect at the probe connections. Carefully insert protective walls (). {They are shown in the disassembled position.} [Fig.6] Put the arc chute () on the breaker and secure with bolts (5) and (8) and toothed washers (6) and (9) using a torque of 0 Nm. Check both the chute and the probe screw connections after installation. 4.4 Changing the Arc Contacts Disconnect breaker from mains, make sure it is not live, ground on both sides and pull out control plug. [Fig.6] Loosen the clamping screws (5) and (8) with an SW4 hexagon wrench and lift the arc chute () off the breaker. [Fig.7] Carefully pull out the protective walls (). Loosen the screws (a) using an SW6 hexagon wrench and carefully remove adapter (). Remove covers (3, 4). Remove cover (4). S4785 us - Revision 5/000 Page 0
8,9 4 hexagon wrench SW5 7 3 5,6 4 hexagon wrench SW5 Fig.6 Installing the arc chute Fig.7 Fitting the probes and protective walls Fig.8 Fitting the pre-arcing contacts S4785 us - Revision 5/000 Page
5 Dimensional Drawings Metric dimensions [mm] Fig.9 Dimensions of Gerapid Type 607/407 with arc chute x and x4 Page S4785 us - Revision 5/000
Warning! During operation all metallic parts of the breaker except housing (S) and driving magnet (A) may carry dangerous voltages. Insulation covers -drawing 8 630- available as accessories. Dimension of the different main connection bars see drawing 8 006. For installation of the breaker into cubicles top and side openings are to provide in order to reduce internal pressure rise in case of clearing short circuit. ) Air openings respectively free areas on the top of the cubical shall be not less than 50%. LBK X isolierte Teile / insulated parts A B C D ) Sicherheitsabstände gegen / Safety distances against 46.79" 7,56" 7,56" 4,7" A B A geerdete Teile / earthed parts C D S ) C B ( ) n n A ) Dimensions in inch D 8.346 " D 6.4 " 7.087 " 7.36 " 8.66 " 8.89 " 3.949 " 5.7 ".0 " 0.394 " SW0.36 " 0.807 " 0.709 " 0.354 " 0.59 " 6.85 ".44 " 4.5 ".44 " 5.35 " 7.93 " 9.094 ".008 " 4.787 " 34.95 ".36 " 5.988 " 4.98 " 3.996 " Fig.0 Dimensions of Gerapid Type 6007 with arc chute x Page 3 S4785 us - Revision 5/000
LBK X isolierte Teile / insulated parts A B C D ) Sicherheitsabstände gegen / Safety distances against 46.79" 7,56" 7,56" 4,7" ( ) ) n n ) D 8.346 " D 4" A Dimensions in inch 7.36 " 8.68 " 8.66 " 9.3 " 0.63 " 3.953 " 5. ".06 " 0.394 " SW0.36 " C B.44 ".44 " 5.35 " 0.807 " 0.709 " 7.93 " 0.354 " 0.59 " 9.094 ".087 " 4.5 " 6.85 " 4.787 " 34.95 ".36 " 5.988 " 4.984 " Fig. Dimensions of Gerapid Type 8007 with arc chute x Page 4 S4785 us - Revision 5/000
Metric dimensions [mm] Fig. Gerapid 607 Mounting scheme: horizontal/horizontal Fig.3 Gerapid 607 Mounting scheme: vertical/horizontal Fig.4 Gerapid 607 Mounting scheme: horizontal/vertical Fig.5 Gerapid 607 Mounting scheme: vertical/vertical S4785 us - Revision 5/000 Page 5
Metric dimensions [mm] Fig.6 Gerapid 407 Mounting scheme: horizontal/horizontal Fig.7 Gerapid 407 Mounting scheme: vertical/horizontal Fig.8 Gerapid 407 Mounting scheme: horizontal/vertical Fig.9 Gerapid 407 Mounting scheme: vertical/vertical Dimensions in inch Page 6 S4785 us - Revision 5/000
Fig.0 Gerapid 6007 Mounting scheme: vertical/vertical Dimensions in inch Page 7 S4785 us - Revision 5/000
Fig. Gerapid 8007 Mounting scheme: vertical/vertical Page 8 S4785 us - Revision 5/000
Metric dimensions [mm] Fig. Gerapid Type 607 up to 8007 forced tripping device Page 9 S4785 us - Revision 5/000
6 Circuit Diagram Fig.3 Connecting plug terminations Terminal X X3 X4 X5 X0 X X X3 X4 X6 HS...HS0 HS Drive X0 ks-indication Arc-chute indication Shunt trip Electrodynamic trip device Designation.Connector: auxiliary and control circuits. Connector: auxiliary and control circuits 3. Connector: HS...HS5 4. Connector: HS6...HS0 Control board: power supply unit 48V...30V input, 4V output Control board: voltage supply 4V DC, external Control board: self-interrupt control (SU) Control board: shunt trip Control board: no voltage release Control board: ed charge and trip component Auxiliary switch (contact lever position shown) Auxiliary switch to deactivate no voltage release (contact lever position shown Activating magnet Connecting plug: activating magnet Impulse message overload release (impact armature position shown) Auxiliary switch to indicate correct mounting the arc chute Shunt trip ed - trip device Page 0 S4785 us - Revision 5/000
Basic Connections Definitions The power circuits are not shown in the wiring diagrams due to clarity. The control circuit is presented as a typical circuit diagram and is a combination of numbered basic diagrams for drives, trips and indicators. The number of the complete diagram can be derived by using the key numbers of the basic plan. Diagram Key Key position Gerapid Auxiliary voltage ed - trip coil Drive Auxiliary trip Indication switch Auxiliary contacts Example complete diagram Key position Gerapid Internal power supply ed - trip coil Closing coil with cut-off control unit / 3 4 5 6 7 36 / 0 0 0 Key Position Key Number Designation 36 Gerapid AC/DC Converter External supply 4Volts DC 3 0 Without ed trip coil With ed trip coil With ed trip coil and internal capacitor unit 4 0 Solenoid drive with 5 00 0 0 6 00 0 0 03 7 3 Indication of components Q S S Circuit breaker Push button ON Push button OFF Cut-off Control unit K Closing relay K Closing block relay Shunt trip, no voltage release K Closing STOP relay HS Auxiliary contact ed - trip with internal capacitor unit K Voltage monitoring relay self cut-off control Without trip With shunt-trip With undervoltage release Without indication ks-indication Arc chute indication ks + arc chute indication 3 auxiliary switches 5 auxiliary switches 0 auxiliary switches With shunt trip With ks indication switch With 5 auxiliary contact (Change over) S4785 us - Revision 5/000 Page
Fig.4 Drive circuit ) with shunt trip ) with no voltage release 3) with magnetic trip unit 4) with aux.contact indicating tripping via short circuit 6) with aux. contact indicating arc chute mounted 7) with monitoring device for aux. voltage 8) with capacitor unit for magnetic trip unit 3 aux. contacts [] 5 aux. contacts [] 0 aux. contacts [3] Page S4785 us - Revision 5/000
Fig.5 Activation magnet with SU control-circuit [0] Fig.7 Closed circuit shunt release [0] Fig.6 Shunt trip [0] S4785 us - Revision 5/000 Page 9
Fig.8 Power supply unit AC/DC [] Fig.9 Power supply 4Volts +/-5% extern [] Fig.30 Electrodynamic trip unit [] Fig.3 Electrodynamic trip unit with capacitor unit [] Page 0 S4785 us - Revision 5/000
Fig.3 ks indication [0] Fig.34 ks and arc chute indication [03] Fig.33 Arc chute indication [0] S4785 us - Revision 5/000 Page
7 Spare Parts* I. Set of arcing contacts Pre-arcing contact, axis, probe for fixed contact, assembly and fitting elements XVII. Fixed contact complete consists of contact carrier complete, insulation front and bottom, fitting elements II. Arc Chute x Arc chute x and fitting elements XVIII. Forced tripping device consists of stroke, bearing bushes, spring III. IV. Deflector plate plate, gasket, fitting elements Front probe probe complete and fitting elements * - Part numbers to be assigned. V. Set of protection walls set consists of protection wall right and left VI. VII. VIII. IX. Cover for probe screw connection set of two covers Insulation side plate right consists of plate, knob, fitting elements Insulation plate left consists of plate and fitting elements Power supply unit consists of unit and insulation plate X. Self cut-off control unit consists of control unit and insulation plate XI. Auxiliary and control circuit connector X -pin version XII. Auxiliary and control circuit connector X3, X4, X5 5-pin version XIII. XIV. XV. XVI. Moving contact Gerapid 607 complete braid with contact small type, fitting elements Moving contact Gerapid 407 complete braid with contact big type, fitting elements Moving contact Gerapid 6007 complete braid with contact small type, fitting elements Moving contact Gerapid 8007 complete braid with contact small type, fitting elements Page S4785 us - Revision 5/000
8 Catalog No Code General Descripti on (places) Size 607 407 6007 Description Code No. 8007 ( place) 3 4 Arc chamber x x4 ( place) 3 Kind of main connection ( places) 4 Kind of overcurrent trip ( place) horizontal // horizontal 0 fixed value overcurrent trip horizontal // vertical 0 adjustable overcurrent trip vertical / vertical 03 vertical/ horizontal 04 withdrawab le unit 05 others 99 5 Control voltage ( places) 6 Self-cut off control ( place) 7 4V ext. or power sopply unit ( place) 8 Number of aux. switches ( place) 9 Ks signal switch ( place) 0 Auxiliary trip ( place) ed trip ( place) Mechanic forced opening ( place) 3 Position indicator ( place) 4 Side protection walls ( place) 5 Hand switch ON-OFF ( place) 48V DC with 4V DC external 3 aux. switches without without without without without without without 60V DC power supply unit 5 aux. switches with shunt trip simple ed- trip with with with with 0V DC 3 0 aux. switches 3 undervolta ge release 3 ed-trip with capacity unit 3 5V DC 4 0V DC 5 others 9 6 Arc chute position indicator ( peace) without with Catalog No. on the nameplate S4785 us - Revision 5/000 Page 3
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