Technical Presentation Friction Costs when Replacing a Full Frame. January 24, 2013

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Technical Presentation Friction Costs when Replacing a Full Frame January 24, 2013

2001 Ford F150 Barrier Crash Test

2011 Ford F150 Barrier Crash Test

What does Range Rover say about repairs, welding or frame component on their BOF vehicles? A. Minor Pulling without heat B. Minor Pulling with controlled heat (977 / 90 sec) C. Pulling to the rear section of the frame (lower strength metals used in the rear) D. Welding cracks less than 50mm (2 inches) E. Welding for bracket replacement only F. None of the above.

Rear bumper Reinforcement Note the welds

Body of Range Rover with frame removed sitting on a hoist.

Both frames sitting side by side New replacement frame Damaged frame With all mechanicals attached

Included & Non Included Operations for Frame Replacement

Left Front Suspension

Are the times for removing the torsion arm & upper control arm included in the removal process, if it is necessary to remove them to remove the drive axle? Upper Control Arm Torsion Arm Link Drive Axle A. Yes B. No C. Don t Know

Upper Control Arm and Torsion Rod Disconnected.

R&I of the Rear Air Actuated Shock Absorber included or not inclueded? 1. Yes 2. No 3. Don t Know Rear Air Shock absorber

R&I of the Rear Air Actuated Shock Absorber included or not included? A. Yes B. No C. Don t Know

Are the Body Mounts included or non included operations? 1. Yes 2. No. 3. Not Sure Body Mount

Are the Body Mounts included or not included operations? A. Yes B. No C. Not sure

Rear Wheel Drive Assembly is an included Operation or not included operation? A. Included B. Not Included C. Not sure

Rear Drive Wheel Components Included or Not Included operations? Drive Axle 1. Yes 2. No 3. Not sure Rear Differential

Rear Drive Wheel Components Included or Not Included operations? A. Included B. Not Included C. Not sure

Wire Harness for Ride height control system Included or Not included? 1. Yes 2. No 3. Not Sure Ride Height Control Wire Loom

Wire Harness for Ride height control system Included or Not included? A. Yes B. No C. Not sure

Question Which wire loom is Mitchell referencing in their P pages? A. Engine to Body B. Attached to the frame C. All Wire Looms

Bleeding the brake system included or not included? 1. Included 2. Not included Brake Caliper

Is the rear drive shaft included or not included? 1. Included 2. Not Included Rear Drive Shaft

Front drive shaft included with a 4 wheel drive vehicle included with the rear differential? 1. Yes 2. No 3. Don t Know Front wheel drive Shaft on 4 wheel Drive vehicle

Front drive shaft included with the rear differential on a 4 wheel drive vehicle? A. Yes B. No C. Not sure

Muffler Heat Shields

Rear Hydraulic Sway Bar

Suspension Air Compressor

Ride Height Control Sensor

Did you know this this part needs to be filled by the dealer only, because the procedure requires a scan tool that only available to Range Rover Dealers. 1. I knew 2. I didn t know Hydraulic Sway Bar Pump

Did you know this part needs to be filled by the dealer only? The procedure requires a scan tool that is only available to Range Rover Dealers. A. I did know B. I did not know

Hydraulic Sway Bar Lines 2 Lines go to the front hydraulic sway bars, 2 go to the rear sway bar and 2 go to the pump.

2 Lines go to the front hydraulic sway bars, 2 go to the rear sway bar and 2 go to the pump.

Is the Catalytic converter included operation with the muffler system? Catalytic Converter 1. Included 2. Not Included 3. Don t know

Is the Catalytic converter an included operation with the muffler system? A. Yes B. No C. Not sure

Question Is this part of the fuel tank assembly or is it a separate part? 1. Part of an assembly 2. Separate part and operation 3. No idea Fuel Filler Neck Assembly

Is this part of the fuel tank assembly or is it a separate part? A. Part of the assembly B. Separate part and operation C. I have No idea

Is the R&I of the rear tie rod an included operation or non included operation? 1. Included 2. Not included Rear tie rod

Is the R&I of the rear tie rod an included operation or not included operation? A. Included B. Not Included

New Frame all mechanicals attached

Were all these parts included or not included?