Optimal Predictive Control for Connected HEV AMAA Brussels September 22 nd -23 rd 2016

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Optimal Predictive Control for Connected HEV AMAA Brussels September 22 nd -23 rd 2016 Hamza I.H. AZAMI Toulouse - France www.continental-corporation.com Powertrain Technology Innovation

Optimal Predictive Control for cem 1 2 3 4 5 Connectivity for Vehicles Connected Energy Management Functional approach Optimization Technics & Algorithms Demonstrations & Results

Internet of Everything (IoE) offers Enriching Possibilities The Vehicle Becomes Part of the Internet of Everything In the past, vehicles had no access to the Internet. Today, more and more vehicles have Internet access. Tomorrow, the vehicle will be part of the Internet of Everything. 3

The Vehicle Becomes Part of the Internet of Everything What are the Benefits? Visible Servs ITS Servs Attractive Car Better Traffic Invisible Servs Better Car 4

Tomorrow s Situation: Sensors, Maps and Online Data Dynamic ehorizon: The Vehicle Looks Around the Corner 3. Extension of limited in-vehicle resources 1. Highly accurate map model provided and updated via the Backend 2. Extended preview information Close preview: 10 minutes: 4. Fleet based data collection Vehicle Sensor range 100-300m 5

Optimal Predictive Control for cem 1 2 3 4 5 Connectivity for Vehicles Connected Energy Management Functional approach Optimization Technics & Algorithms Demonstrations & Results

Connected Energy Management CO 2 Effective Features w/comfort, Safety value for the Driver Smart Traffic Light Assist (CO 2 + Comfort) Close preview: 10 minutes: 70 Slope & Curve Speed Assist (CO 2 + Safety) Intelligent Deceleration Assist (CO 2 + Comfort) 7

Optimal Predictive Control for cem 1 2 3 4 5 Connectivity for Vehicles Connected Energy Management Functional approach Optimization Technics & Algorithms Demonstrations & Results

Connected Energy Management A Global & Connected Optimization SPEED OPTI % Km/h Actions from Well to Tank from Tank to Wheels from Wheels to Miles Selection of- and Application to- HYBRID Cars in current cem project Source: Dr. Mariano SANS Energetic Paths Optimization of EFFICIENCY of Energy onboard Gear shift Torque repartition (ICE/EMA) Boost/ Coasting/ Recup. CONNECTION to ehorizon n to have Optimization of USAGE of Mobility Speed & Accel profiles Boost/ Coasting/ Recup. Eco-driving,Trip preparation CONNECTION to ehorizon mandatory! Global Optimization of Energy efficiency in Predicted Usages! 12

Predictive Energy Management for cem A Global & Connected Optimization in the purpose to optimize: What Predictive Optimal control does is CO 2 SOC, Range, Pollutants, Temp, Driveability, Time, Servs HMI info HMI haptic opti speed Km/h Pedal opti efficiency % ecocc CC Tq req Nm as soon as Models exist! Torque split % SPEED OPTI Normal Manual or Cruise driving control Optimal Torque Split (cycle relevant) < hybrid driving, from tank to wheels > Optimal eco-speed (real driving) + < smart driving, from wheels to miles > 13

Predictive Optimal Control for CO 2 A Global & Connected Optimization For Pure ICE or HEV vehicles ECO DRIVE : by Optimization of vehicle speed profiles (incl. accel & decel) Based on Criteria : Fuel consumption with standard gear shift / coasting phases - for eco-driving purpose (HMI coaching) - or for eco ACC application For HEV vehicles ACTIVE SOC MANAGEMENT (in addition to ECO DRIVE) by Optimization of electrical drive functions by providing the best Torque repartition (ratio of etorque) & driving phases Based on Criteria : Fuel consumption and delta battery State of Charge (SOC) - to get battery SOC sustain - or to reach a new SOC target (depletion or recharge) 14

Optimal Predictive Control for cem 1 2 3 4 5 Connectivity for Vehicles Connected Energy Management Functional approach Optimization Technics & Algorithms Demonstrations & Results

Slope Speed Connected Energy Management Predictive Optimal Control Optimal Planning route from A to B Solution A STATIC from ehorizon Speed limit Boost Optimal Driving phases Traffic Jams Coasting phase Coasting phase Predictive Optimal Control based on maths inside 80 Optimal SPEED Reg Braking B DYNAMIC ehorizon Position Use of Static & Dynamic ehorizon Use of Mathematical Functions with Maximum Principles (Lagrange, Pontryagin ) for Predictive Optimal Control to calculate optimal Driving strategies on a trip, Acting on : Eco-Driving / ACC Hybrid Torque & SOC Management Predictive Optimal Control becomes possible with static & dynamic ehorizon Mathematical Optimization is now available for real-time Automotive applications Source: Dr. Mariano SANS 17

Predictive Optimal Control for CO2 PMP History PMP = Pontryagin Maximum (Minimum) Principle used in optimal control theory to find the best possible control for taking a dynamical system from one state to another, especially in the presence of constraints for the state or input controls. formulated in 1956 by the Russian mathematician Lev Pontryagin and his students. (Euler Lagrange equation of the calculus of variations is as a special case) Tested on historical real cases Brachistochrone problem («minimum time» in Greek), Galileo, Bernouilli Aeronautics,1962: minimal time trajectory to reach 20km altitude by an F4 plane Spatial, 1969: optimal change from one orbit to a maximum height orbit, rockets trajectory control, Optimization of air traffic Extensions to bio-medical, 18

Predictive Optimal Control for CO2 PMP History Historical validation tests on real cases : A «Brachistochrone» problem («minimum time» in Greek), Galileo, Bernouilli B Musée de la Science, Florence one of 1 st trajectory optimisation optimisation of a function vs time, not only a variable 19

Predictive Optimal Control for CO2 PMP History Historical validation tests on real cases : Aeronautics,1962: minimal time trajectory to reach 20km altitude by an F4 plane ( actual applications to Drones) Mach 1 20

Connected Energy Management Predictive Optimal Control (Pontryagin s PMP theory) System State equations (pos, speed, SOC,T C Linear, non-linear ) Criteria to minimized on a global time interval [ 0 T ] under constraints PMP method Predictive Optimal Control becomes possible with static & dynamic ehorizon Mathematical Optimization is now available for real-time Automotive applications Source: Dr. Mariano SANS q J f ( q, tq, tq, t) T ICE EMA Target is J = global minimum calculates Lagrangian: gˆ ( q, tq, tq,...). dt 0 ICE L introduces additional co-states: calculates Hamiltonian to be minimized at each instant t : EMA t gˆ t ( t)? tq ICE, tq EMA as H t = L + T. q and T 0 dt d dt is a local minimum 21

Connected Energy Management Predictive Optimal Control (Pontryagin s PMP theory) Optimal Control Problem: min s. c J T 0 P fuel ( Tq SoC( T ) SoC ( t), N t arg ( t)) dt avec SoC( t) Tq Tq request reques Tq, N P ema elec ( Tq, N. Tq ema ( t), N ema ema ( t)) sont données Minimise ICE fuel Control Battery SoC We control the battery State of Charge in a way to minimize the Fuel Consumption 22

Speed Connected Energy Management Predictive Optimal Control (Pontryagin s PMP theory) Torque split program : Futur Torque request : Predicted future Speed profile Tq request Tq Tq ema Position must be found to assure opt SoC t arg min s. c J T 0 P ind ( Tq P, t) dt SoC( T ) SoC SoC( t) elec t arg ( Tq, t) Resolution H Tq opt ( Tq opt, t) P arg min( H Tq ind ( Tq opt, t) ( Tq opt, t)). P elec ( Tq, t) 23

Optimal Predictive Control for cem 1 2 3 4 5 Connectivity for Vehicles Connected Energy Management Functional approach Optimization Technics & Algorithms Demonstrations & Results

Connected Energy Management CO 2 impacts g/km - 3 5% Simulations Potential results Results of PMP (Pontryagin Max Principle) on Simulations: - 3..4% reduction by SOC management -10 12% - 15% - 11% reduction by speed optimization (A) Torque opti (B) Eco-Driving Mix (A+B) - Estimated Targets on cumulated results: 15% CO2 reduction RULES-BASED & STATISTICAL PREDICTED OPTIMIZATION High potential for CO 2 reduction Active further developments and tests ongoing! Source: Dr. Mariano SANS 25

Predictive Energy Management for cem Application of PMP to Hybrid Torque optimization Active SOC Management Simulation results total fuel consumption 91gCO2/km (ref 95g) keeping SOC = 50% Active SOC management : - 5% CO 2 @ NEDC, SOC maintain at 50% Source: Hamza IDRISSI 27

Predictive Energy Management for cem Application of PMP to Speed optimization Eco Drive Simulation results same distance! total fuel consumption = -73g = -11% @ RDE95 sportive cycle for same distance and time Eco-Driving using PMP : -11% CO 2 @ RDE95, iso time & distance Source: Dr. Mariano SANS 28

Connected Energy Management Current Actions / Implementation of PMP Implementation of Eco drive & Optimum hybrid torque in GTC2 vehicle (48V P2) Real Time implementation (embedded) validation on vehicle Confirm concept flexibility (scalability to data availability) Enrichment of driving profile constraints : temperature, pollutants, drivability Gasoline Technology Car I CO 2 emission = 114 95 g/km (NEDC) Gasoline Technology Car II CO 2 emission target < 85 g/km (NEDC) 29

Thank you for your attention! www.continental-corporation.com Powertrain Technology Innovation