PowerCore G2 Filtration Technology for Engine Air Intake Systems Big Performance, Small Footprint The second generation of Donaldson PowerCore Filtration Technology is now available for engine air intake systems. Donaldson PowerCore G2 delivers longer life and less restriction in one-third less space than our original PowerCore.
Global Supply Chain Production Facilities N. America Europe China Japan S. America Distribution Centers N. America Greenville TN Auburn, AL Cresco, IA Grinnell, IAfc Nicholasville, KY Ontario, CA Rensselaer, IN Aguascalientes, Mexico Europe Brugge, Belgium Carrieres sur Seine, France Dulmen, Germany Ostiglia, Italy Leicester, United Kingdom Asia Pacific Wyong, Australia Wuxi, China Haryana, India Gunma, Japan Singapore, Singapore Rayong, Thailand South America Sao Paulo, Brazil Africa Johannesburg, S. Africa Making a Proven Technology Even Better Our philosophy of continuous improvement brings a new generation of innovation and performance solutions to original equipment manufacturers PowerCore G2. Reliable Since 1999, Donaldson has produced and sold millions of PowerCore units that operate on a wide variety of vehicles and equipment. Donaldson is committed to quality management. View our certifications and registrations at www.donaldson.com in the About Donaldson section. Project Management Our project teams use a stage-gate product development process and Six Sigma methodologies to ensure effective product development and introductions while making sure no critical design or manufacturing details are overlooked. Aftermarket Retention PowerCore G2 Filtration Technology provides world leading filtration performance and unique features that ensure maximum engine protection and help bring your end users back to your service network for original replacement parts for the life of the vehicle. Global Supply Chain Donaldson has the expertise, processes and facilities in place to ensure a constant supply of products to meet the demands of our worldwide customers. Expect the Best. Demand the Original.
Proven History Donaldson PowerCore Filtration Technology has been delivering peak air filtration performance in compact configurations for over a decade. Millions of units have been installed around the world in on- and off-road applications.
Big Performance Small Footprint Filter Size Comparison Donaldson PowerCore Filtration Technology has been protecting engines and equipment for over a decade - with millions of units installed worldwide. PowerCore G2 Filtration Technology offers size reduction and geometric flexibility to overcome the tight space constraints resulting from today s complex emissions systems. Its customizable filtration performance features lower restriction and longer filter life. A Cellulose Filter B Original PowerCore 40-50% Smaller than A PowerCore G2 60% Smaller than A 30% Smaller than B With Donaldson PowerCore filtration technology you get equal or better performance in significantly less space, the freedom to design unique configurations to fit tight spots, and overall design simplicity. Air Cleaner Size Comparison Cellulose Air Cleaner Original PowerCore Air Cleaner Patents issued and Pending Air Cleaner Custom Housing Features Sensor Ports Built-in Scavenge Tubes
3x More Capacity and up to 10x More Efficient with Ultra-Web Advanced Nanofiber Technology compared to conventional cellulose filters. 3.5 Dust Holding Capacity Invented by Donaldson in the 1980s 3.0 Engineered to perform in extreme temperature and humidity conditions, unlike ordinary nanofibers Unique, advanced nanofibers collect contaminant on the media surface High efficiency, longer filter life High capacity holds more contaminant Identifiable by the blue media color Over 1 billion square feet sold Relative Dust Capacity 2.5 2.0 1.5 1.0 0.5 0 3.1 2.4 1.0 PowerCore G2 Ultra-Web PowerCore Ultra-Web Cellulose Ultra-Web Cross Section Overall Efficiency 100.0% Relative Efficiency 99.9% 99.8% 99.7% PowerCore G2 Ultra-Web 99.97% 99.97% 99.90% PowerCore Ultra-Web Cellulose Intake Ducts & Plenums Service Indicators Secondary Filters
PowerCore Straight-Through Airflow Design Reduced space needs by as much as half that of a conventional filter Maximum air filter design flexibility Increased dust and soot holding capacity Reduced restriction across the filter Clean air travels on to your engine Filter media is formed into flutes these flutes are layered to give tight, rugged structure to the filter Fluted channels are alternately sealed; air enters an open flute and is forced to exit through an adjacent flute Contaminants stay inside the filter and won t drop back into an unprotected air filter housing. Dirty air travels in and is filtered in one pass through the media Same Performance or better in a Smaller Package For given filter life and efficiency targets, the PowerCore G2 configurations can result in a 30% reduction in size from previous axial flow filters and a 60% reduction in size from cylindrical filters Relative Filter Volume 10 9 8 7 6 5 4 3 PowerCore Cellulose PowerCore G2 2 1 0 0 1 2 3 4 5 6 7 8 9 10 Relative Filter Life Precleaning Filter Service Access Built in Mounting Brackets
Geometric Flexibility Provides a matrix of performance advantages! PowerCore Air Filters Easier and cleaner to service Lighter Non-metal Rugged construction Branding
PowerCore G2 Technical Paper Have an interest knowing more about this advanced technological breakthrough? Contact your nearest Donaldson location to receive a copy of "Methods for Diesel Engine Air Intake & Filtration System Size Reductions." Original PowerCore Standard Models Available Standard design - readily available air cleaners with the Original PowerCore Filtration Technology If you don't have the volume or time for a custom designed air cleaner, our PSD Series air cleaners can be mounted in multiple orientations. Donaldson, Ultra-Web, PowerCore, and the color blue are all registered trademarks of Donaldson Company, Inc. Donaldson Company, Inc. Minneapolis, MN 55440-1299 www.donaldson.com Brochure No. F111240 (02/09) 2009 Donaldson Company, Inc. Printed in U.S.A. Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice.