Proportional pressure relief valve, pilot operated RE 29142/05.05 Replaces: 11.02 1/8 Types DE(M) and DE(M)E Size 32 1) Component series 3X Maximum operating pressure 3 bar Maximum flow 600 L/min H1764 Table of contents Contents Page Features 1 Ordering code 2 Standard types 2 Symbols 2 Function, section 3 Technical data 4, 5 Control electronics 5, 6 Electrical connection, cable socket 5 Characteristic curves 7 Unit dimensions 8 1) Size 10; 25, component series 5X, see RE 29160 Information on available spare parts: www.boschrexroth.com/spc Features Pilot operated valve for limiting a system pressure Operation by proportional solenoid For subplate mounting: Position of ports to DIN 24340, form E Subplates according to data sheet RE 464, (separate order, see page 8) Optional maximum pressure relief function through springloaded pilot control valve Valve and control electronics from a single source External control electronics for types DE and DEM: nalogue amplifier VT-VSP1-1 in Euro-card format (separate order, see page 5) nalogue amplifier VT 0 (separate order, see page 5) Digital amplifier VT-VSPD-1 in Euro-card format (separate order, see page 5) nalogue amplifier VT 11030 of modular design (separate order, see page 5) Integrated electronics (OE) with types DEE and DEME: Small manufacturing tolerances of the command value/ pressure characteristic curve Up and down ramps can be adjusted independently of each other
2/8 osch Rexroth G Hydraulics DE(M); DE(M)E RE 29142/05.05 Ordering code DE 30 3X G24 * Proportional pressure relief valve Without maximum pressure relief function = No code With maximum pressure relief function = M For external control electronics = No code With integrated electronics (OE) = E Size 32 = 30 Component series 30 to 39 = 3X (30 to 39: unchanged installation and connection dimensions) Pressure stage up to bar = up to bar = up to bar = up to 315 bar = 315 up to 3 bar = 3 Pilot oil supply internal, pilot oil drain external Pilot oil supply external, pilot oil drain external = = X G24 = K4 = K31 = M = V = Further details in clear text Seal material NR seals, suitable for mineral oil (HL, HLP) to DIN 51524 FKM seals Electrical connection for DE; DEM: Without cable socket, with component plug to DIN EN 175301-803 Cable socket separate order, see page 5 For DEE; DEME: Without cable socket, with component plug to DIN EN 175201-804 Cable socket separate order, see page 5 Supply voltage of the electronics 24 V DC Special types of protection on enquiry! Standard types Type DEME DEME 30-3X/G24K31M DEME 30-3X/G24K31M DEME 30-3X/G24K31M DEME 30-3X/315G24K31M DEME 30-3X/3G24K31M Material no. R900954717 R900954713 R900954714 R900954715 R900954716 Further standard types and components can be found in the EPS (standard price list). Symbols Type DE -3X/ Type DE -3X/ X Type DEM -3X/ Type DEM -3X/ X X X Type DEE -3X/ Type DEE -3X/ X Type DEME -3X/ Type DEME -3X/ X X X
RE 29142/05.05 DE(M); DE(M)E Hydraulics osch Rexroth G 3/8 Function, section 9 12 10 2 1 7 6 8 13 3 4 5 11 Type DE... X 11 Port "X" plugged in the case of internal pilot oil supply 12 Port "" External pilot oil drain, separate and at zero pressure to tank Type DEM (with max. pressure relief function) Valves of types DE and DEM are pilot operated pressure relief valves. They are used to limit the pressure in hydraulic systems. With the help of these valves, the pressure to be limited can be infinitely adjusted in dependence upon the electrical command value. These valves basically consist of a pilot control valve (1) with proportional solenoid (2) and a main valve (3) with main spool insert (4). Type DE The pressure is adjusted by means of a proportional solenoid (2) in dependence upon a command value. The pressure applied in channel acts on the bottom side of the main spool (4). t the same time, the pressure is applied to the springloaded side of the main spool (4) via the pilot line (8) that is provided with nozzles (5, 6, 7). The hydraulic force at the pilot poppet (10) acts via the valve seat (9) against the force of the proportional solenoid (2). When the hydraulic force overcomes the magnetic force, the pilot poppet (10) opens. Since the pilot oil can now drain via port (12) to the tank, a pressure differential occurs across the nozzles (5, 6), which acts on the main spool and lifts it against the force of the return spring (10). The connection between port and is opened, and the pressure cannot rise any further. Type DEM The valve is optionally available with an additional spring-loaded pilot valve (13) to provide a maximum pressure relief function (redundant pressure relief function). We generally recommend the selection of this version! When using these valves, observe the notes on page 4. Types DEE and DEME with integrated electronics (OE) In terms of function and design, these valves correspond to types DE and DEM, except for the integrated electronics. The electronics integrated in the housing (14) receives its supply and command value voltage via the cable socket (15). The command value/pressure characteristic curve is adjusted in the factory (zero point on valve seat (9) and gradient on the I max po ten tio me ter (R30) in the electronics) with narrow tolerances. The ramp time for pressure build-up and pressure reduction can be adjusted independently of each other using two potentiometers. Further details about the integrated electronics can be found on pages 5 and 6. Type DE(M)E - 15 14
4/8 osch Rexroth G Hydraulics DE(M); DE(M)E RE 29142/05.05 Technical data (for applications outside these parameters, please consult us!) General Weight DE and DEM kg 6.0 DEE and DEME kg 6.2 Installation orientation Optional Storage temperature range C 20 to + 80 mbient temperature DE and DEM C 20 to + 70 range DEE and DEME C 20 to + Hydraulic (measured with HLP 46; ϑ oil = 40 C ± 5 C and p = bar) Max. operating pressure Ports, and X bar 3 Port Separately and at zero pressure to tank Max. set pressure Pressure stage bar bar Pressure stage bar bar Pressure stage bar bar Pressure stage 315 bar bar 315 Pressure stage 3 bar bar 3 Min. set pressure in port with zero command value bar See characteristic curve on page 7 Maximum pressure relief function (infinitely adjustable) Pressure adjustment range: Factory setting: Pressure stage bar bar 30 to 70 70 bar Pressure stage bar bar to 130 130 bar Pressure stage bar bar 90 to 230 230 bar Pressure stage 315 bar bar 1 to 3 3 bar Pressure stage 3 bar bar to 390 390 bar Max. flow L/min 600 Pilot flow L/min 0.7 to 2 Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524. Other hydraulic fluids on enquiry! Hydraulic fluid temperature range C 20 to + 80 Viscosity range mm 2 /s 15 to 380 Max. permissible degree of contamination of the hydraulic fluid - cleanliness class to ISO 4406 (c) Class 20/18/15 1) Hysteresis (see comm. value/pressure characteristic curve on page 7) % ± 1.5 of max. set pressure Repeatability % < ± 2 of max. set pressure Linearity % ± 3.5 of max. set pressure Tolerance of the command DE and DEM % ± 2.5 of max. set pressure value/pressure curve DEE and DEME % ± 1.5 of max. set pressure referred to hysteresis curve, increasing pressure Step response T u + T g 0 % ms 1 Depending on flow and on line volume 0 % ms 1 in port of the system 1) The cleanliness classes specified for components must be adhered to in hydraulic systems. Effective filtration prevents malfunction and, at the same time, prolongs the service life of components. For the selection of filters, see data sheets RE 070, RE 076, RE 081, RE 086 and RE 088.
RE 29142/05.05 DE(M); DE(M)E Hydraulics osch Rexroth G 5/8 Technical data (for applications outside these parameters, please consult us!) Electrical Supply voltage V 24 DC Min. control currrent m Max. control currrent DE and DEM m 800 DEE and DEME m 1600 Coil resistance Cold value at 20 C Ω 19.5 Max. hot value Ω 28.8 Duty cycle % Electrical connection DE and DEM With component plug to DIN EN 175301-803 Cable socket to DIN EN 175301-803 1) Type of protection of the valve to EN 60529 Control electronics DEE and DEME With component plug to DIN EN 175201-804 Cable socket to DIN EN 175201-804 1) IP65 with cable socket mounted and locked for DEE and DEME Integrated in the valve, see page 6 for DE and DEM mplifier in Euro-card format 1) analogue VT-VSP1-1 to data sheet RE 30111 VT0 to data sheet RE 29904 digital VT-VSPD-1 to data sheet RE 30123 mplifier of modular design 1) analogue VT 11030 to data sheet RE 29741 1) Separate order, see below Note: For details regarding environment simulation testing in the fields of EMC (electromagnetic compatibility), climate Electrical connection, cable socket (nominal dimensions in mm) and mechanical stress, see RE 29142-U (declaration on environmental compatibility). for types DE and DEM for external control electronics Cable socket to DIN EN 175301-803 Separate order stating material no. R901017011 10 2V 27,5 2 18 Connection to component plug Connection to cable socket 1 GDM 43 10 PE 1 2 PE 1 2 34,2 to amplifier for types DEE and DEME with integrated electronics (OE) Cable socket to DIN EN 175201-804 Separate order stating material no. R900021267 (plastic version) 91 1 1 Fixing screw M3 5,5 Tightening torque M T = 0.5 Nm Ø27 For the pin assignment, see block circuit diagram on page 6 Ø6,5 Ø11 C D F E
6/8 osch Rexroth G Hydraulics DE(M); DE(M)E RE 29142/05.05 Integrated electronics (OE) with types DEE and DEME Function The integrated electronics is controlled via the two differential amplifier connections D and E. The ramp generator generates from a command value stepchange (0 to 10 V or 10 to 0 V) a delayed rise or drop of the solenoid current. The rise time can be adjusted using potentiometer R14, the drop time of the solenoid current using potentiometer R13. The maximum ramp time of 5 s is only possible over the full command value range. In the case of minor command value changes, the ramp time shortens accordingly. The command value/solenoid current characteristic curve is adapted to the valve by the characteristic curve generator so that non-linearities in the hydraulic system are compensated for and a linear command value/pressure characteristic curve is obtained. The current regulator regulates the solenoid current independently of the solenoid coil resistance. Potentiometer R30 can be used to adjust the gradient of the command value/current characteristic curve and hence the gradient of the command value/pressure characteristic curve of the proportional pressure control valve. Potentiometer R43 can be used for adjusting the biasing current. The setting should not be changed. If required, the zero point of the command value/pressure characteristic curve can be adjusted on the valve seat. chopper amplifier forms the power stage of the electronics for controlling the proportional solenoid. It is pulse-width-modulated with a clock frequency of 300 Hz. The solenoid current can be measured at the two measuring sockets MP1 and MP2. voltage drop of 0.352 V at the measuring resistor corresponds to a solenoid current of 1.6. lock circuit diagram / pin assignment of integrated electronics Comm. value 0 to 10 V 0V reference po ten ti al Supply voltage: U eff : 22 to 33 V 0 V D + E F C + n.c. n.c. Differential amplifier U = U = Ramp generator R 14 R 13 Ramp "up" Power sup- Ramp "down" +U +7,5 V -7,5 V Char. curve generator Internal reference Current regulator I max I min R 30 I R 43 300 Hz = Oscillator +U Chopper amplifier Measuring resistor 0 V Solenoid MP1 1,6 = 0,352 V MP2 Supply voltage Power supply unit with rectifier Single-phase rectification or three-phase bridge: U eff = 22 to 33 V Residual ripple content of the power supply unit: < 5 % Output current: I eff = max. 1.4 Supply cable: Recommendation: 5-wire 0.75 or 1 mm 2 with protective conductor and shield Outer diameter 6.5 to 11 mm Shield to 0 V supply voltage Max. permissible length m The minimum supply voltage of the power supply unit depends on the length of the supply cable (see diagram). In the case of lengths > m, a capacitor of 2 µf must be provided near the valve in the supply cable. Min. supply voltage in V Ueff 30 28 26 24 22 0,75 mm 2 1 mm 2 20 40 60 80 l Supply cable length in m
RE 29142/05.05 DE(M); DE(M)E Hydraulics osch Rexroth G 7/8 Characteristic curves (measured with HLP 46; ϑ oil = 40 C ± 5 C and p = bar) Pressure in port in bar 3 300 2 1 Pressure in port in dependence upon the flow 0 75 1 225 300 375 4 525 600 0 75 1 225 300 375 Flow in L/min Flow in L/min Min. set pressure in port in bar 35 30 25 20 15 10 5 Min. set pressure in port with command value 0 4 525 600 Note: In order that the min. set pressure can be achieved, the biasing current must not exceed m. Pressure in port in dependence upon the command value Pressure in port in bar Pressure stage bar 45 40 35 30 25 20 15 Dead band 10 5 0 25 75 Pressure in port in bar Pressure in port in bar Pressure stage bar 90 80 70 60 40 30 Dead band 20 10 Pressure stage 315 bar 315 300 2 1 0 25 75 Dead band 0 25 75 Pressure in port in bar Pressure in port in bar Pressure stage bar 180 160 140 120 80 60 Dead band 40 20 300 2 1 0 25 75 Pressure stage 3 bar 3 Dead band 0 25 75
8/8 osch Rexroth G Hydraulics DE(M); DE(M)E RE 29142/05.05 Unit dimensions (nominal dimensions in mm) 138 11 122,5 16 Ø23; 1 X1 X 9 1 Ø23; 1 G1/4 Ø12,3; 1,3 M8x1 Ø31 Ø40,7; 2,7 115 82,5 3 X 113 7 10 6 2.1 2.2 3 31,8 41,5 12,7 44,5 76,2 88,9 148 5 26 Ø20 Ø28 286 (with integrated electronics) 8 174 15 15 40 R40 4 5 1 Identical seal rings for ports and Seal ring for port X 2.1 Cable socket for type DE(M) (separate order, see page 5) 2.2 Cable socket for type DE(M)E (separate order, see page 5) 3 Space required to remove cable socket 4 Space required for cable bending radius when removing the cable socket 5 Cable bending radius 6 Integrated electronics (OE) (types DEE, DEME) with component plug 7 Nameplate 8 Maximum pressure relief (types DEM, DEME) When using these valves, observe the notes on pages 3 and 4. 9 External pilot oil drain, optionally port X or X1 10 Pilot oil drain always external, separate and at zero pressure to tank 11 Locating pin Ø6 mm Required surface quality of the valve mounting face Tolerances to: 0,01/mm Rzmax 4 General tolerances ISO 2768-mK Tolerancing principle ISO 8015 Subplates to data sheet RE 464 and valve fixing screws must be ordered separately. Subplates: G 410/01 (G1 1/4), G 411/01 (G1 1/2) Valve fixing screws: 4 hexagon head cap screws M18 x DIN 912-10.9 Tightening torque M T = 160 Nm osch Rexroth G Hydraulics Zum Eisengießer 1 97816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 Fax +49 (0) 93 52 / 18-23 58 documentation@boschrexroth.de www.boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of osch Rexroth G. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.