TOP-QUALITY PNEUMATIC ACTUATOR

TOP-QUALITY PNEUMATIC ACTUATOR BS EN ISO 9001:2000

INTRODUCTION PDS series Pneumatic Actuators are designed using Scotch-Yoke technology from PDS 50 to the largest of PDS 200. Scotch-Yoke technology is well known to all users as the most suitable for valve and damper operation as it produces higher torque at both end positions. Specification of PDS actuators follow international standards for faster and easier mounting of accessories like Solenoid valves, limit switches, positioners etc. I-TORK Controls Ltd. also provides ITS series limit switch boxes (weather proof, explosion proof), solenoid valves, positioners for modulating services and other pneumatic components. Side hand-wheel and de-clutchable gear box for manual operation are also options in the I-TORK product range. Ranges available are 10Nm through 000Nm double acting, and 5Nm through 1900Nm spring return. Max. operating temperature is -2 C~ 8 C as standard (For higher and lower temperature applications please consult manufacturer before placing order). Mounting dimensions follow ISO5211, DIN3337, NAMUR, VDI/VDE385, Drive shaft with various sizes and shaped female bore for valve shaft, package pre-compressed for increased safety, Extremely long service life and reliable performance. 2

CONSTRUCTION Position Indicator -Flat -Dome NAMUR Drive Shaft (Hexagon or Double flat) Cylinder Extruded anodised aluminum Mechanical Stopper Center Stopper Bolt Adjustment of & colse position O-ring Specially treated for low friction Mounting Holes for Accessories Easier Mounting Acc. to VDI/VDE 385 NAMUR Scotch Yoke Hardened Scotch Yoke power, compact unit Direct Mounting NAMUR Pack Pre-compressed for increased safety Polished surface finish Low friction max working life Mounting Holes Acc. to International standard ISO 5211, DIN 3337, NAMUR Double square drive shaft ISO 5211 NAMUR 3

FEATURES AND ADVANTAGE TORQUE Rack & Pinion Actuator Torque Scotch Yoke Actuator Torque Advantage (Scotch Yoke) The I-TORK actuators provide increased torque at the and position, this ly matches the required torque for practical valve operation. -Increased torque at the and position. -Compact design and size -Extremely long cyclic life -Adjustable center stopper for both & position Butterfly Valve Ball Valve I-TORK PDS Actuator Torque Rack & Pinion Actuator Torque 9 MECHANICAL MOVEMENT & POSITION INSIDE DOUBLE ACTING CLOSE OPEN SPRING RETURN CLOSE OPEN FAIL CLOSE FAIL OPEN

DOUBLE ACTING OUTPUT TORQUE (Nm) TECHNICAL INFORMATION AIR OPENS AIR CLOSES TORQUE 9 I-TORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE MODEL Angle 2.8 bar 0 psi 3.5 bar 50 psi.2 bar 61 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi 8 bar 116 psi Consumption (L, at 5.5 bar) OPEN CLOSE Operating Time (Sec., at 5.5bar) 27 3 1 5 59 69 79 PD50 5 15 17 23 25 29 33 0.16 0.16 < 0.3 9 19 2 29 38 2 8 55 76 95 11 19 163 190 217 PD70 5 32 0 8 62 68 79 90 0.6 0.6 < 0.6 9 53 66 78 10 11 133 152 11 176 2 277 302 353 03 PD85 5 59 7 89 116 7 18 169 0.8 0.8 < 1.0 9 99 3 18 19 2 27 282 229 286 33 9 90 571 653 PD100 5 96 0 1 188 205 239 273 1.32 1.28 < 2.0 9 160 200 20 31 33 00 57 38 57 657 860 938 1,095 1,250 PD5 5 182 228 273 358 390 56 521 2.9 2.2 < 3.0 9 306 383 60 602 657 766 876 850 1,062 1,27 1,668 1,820 2, 2,27 PD160 5 9 355 595 7 533 892 698 1,168 761 1,275 888 1,87 1,015 1,700.52.61 < 5.0 1,622 2,028 2,33 3,187 3,76,056,635 PD200 5 9 679 1,136 88 1,20 1,018 1,70 1,333 2,231 1,5 2,3 1,697 2,80 1,939 3,25 9.07 9.21 < 6.0 *Please be sure to include appropriate torque safety factors and variable service conditions when sizing. 5

TECHNICAL INFORMATION SPRING RETURN OUTPUT TORQUE (Nm) AIR OPENS SPRING CLOSES TORQUE I-TORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE Close 9 MODEL Function Angle.2 bar 60 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi Consumption (L, at 5.5 bar) Operating Time (Sec., at 5.5bar) PS50 9 9 25.6 8.3 10.0 18.6 9.0 15.2 3.6 11.1 13.1 25.0.0 19.9 37.6.0 1.2 27.3 13.1 21.7 2.5 13. 15. 32.2 15.5 25.6 0.16 < 0.3 PS70 9 9 68.3 21.9 29.0 9.5 25.7 3.8 92.3 29.0 38.0 66.7 3.3 57.2 98.9 31.6 1.7 72.1 37. 63.6 1.3 35. 6.2 8.6 3.8 7.6 0.6 < 0.6 PS85 9 9 131.9 0.1 50. 95.7 8. 76.7 176.2 53. 67.0 7.8 6.5 101.9 187.9 57.9 72.5 139.3 70. 11.6 216.7 66.9 83.9 159.5 80.6 131.0 0.79 < 1.0 PS100 9 9 21.6 6.7 80.5 156.0 78.6 3.2 286.8 86.1 106.7 208.7 10.9 163.5 311.2 93. 115.7 227.2 11.3 178.5 359.6 108. 13.9 259.2 130.3 203.3 1.28 < 2.0 PS5 9 9.5 115.9 132.3 320.7 158. 23.2 552. 16.9 202.8 01.1 200.9 309.8 601.3 189. 27.1 09.7 208. 336. 689.3 217.2 283. 71.5 20.0 388.5 2.2 < 3.0 PS160 9 9 802.5 239.6 29.8 58.0 292.7 52.6 1,075.6 319.5 390.9 780.8 390.2 579.9 1,189.6 31.8 01.8 872.5 29.9 630.3 1,373.0 395.8 67.1 997.6 91.3 718.8.61 < 5.0 PS200 9 9 1,561.3 52.2 536.6 1,11.7 56.3 835.6 2,079.9 607.9 729.5 1,508.2 77. 1,115.9 2,272.7 660.3 786.7 1,66.9 813.6 1,202.8 2,603. 77.3 877.1 1,920.1 96.8 1,391. 9.21 < 6.0 *Please be sure to include appropriate safety factors and various service conditions when sizing. 6

SPRING RETURN OUTPUT TORQUE (Nm) TECHNICAL INFORMATION AIR CLOSES SPRING OPENS TORQUE I-TORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE 9 Open MODEL Function Angle.2 bar 60 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi Consumption (L, at 5.5 bar) Operating Time (Sec., at 5.5bar) PS50 PS70 9 9 9 17.9 8.3 1.3 26.5 8.3 10.7 7.8 22.7 1. 70.7 22.9 30.7 2.2 11.1 18.7 35.7 11.0 13.9 6.6 30. 5.2 95.3 30.3 0.1 26.3.0 20.3 39.0.0 15.2 69.3 32.8 59.6 103.0 33.3.6 29.8 13. 22.0 6.1 1.1 17.9 78.6 36.9 66.0 0.8 39.0 52.2 0.16 0.6 < 0.3 < 0.6 PS85 PS100 PS5 PS160 PS200 9 9 9 9 9 9 9 9 9 9 92. 2.3 72.0 136.6 2.1 53.7 150.3 68.5 11.9 222.8 68.2 86.2 288.8 5.6 188.9 58.0 135.1 16.0 561.9 25.5 21.0 83.1 255.9 316.9 1093.2 85.1 766. 1630.5 81.5 585.1 3. 56. 95.6 182.5 56.1 71. 200.8 91.3 152.3 298.0 90.9 11.5 386.8 175.2 289.7 572.9 173.5 217.0 753.1 339.9 558.3 1115.1 30.6 18.6 156. 650.2 101.9 215.0 639.3 781. 131.6 61.2 103.5 199.0 61.2 80.2 217.9 99.1 165.3 32. 99.0 5.0 21.0 191.1 352.9 585.1 189. 235.6 832.9 367.7 573.8 6.1 372. 1. 1591.3 707.6 13.5 2352.0 693.9 82.2 151.7 70.6 119.8 227.8 70.0 91.7 251.8 11.8 192.7 370.2 1.9. 82.6 219.1 0.8 673. 218.3 272.1 961. 25.3 667.0.8 25. 503.3 1822.9 80.1 52.7 272.2 806.1 97.3 0.8 1.32 2.9.52 9.07 < 1.0 < 2.0 < 3.0 < 5.0 < 6.0 *Please be sure to include appropriate safety factors and various service conditions when sizing. 7

DIMENSIONS DOUBLE ACTING : PD Series F M6 DP10 PCD 32 30 G -M5 N-H J A B C 16 E D K 2 UNIT : mm MODEL A B C D E F G ISO5211 PCD N-H J DP K WEIGHT PD50 186 73 2 91 71 11. 80 F03/F05/F07 35/50/70 -M5/M6 11x11 15 19.5 1.6 PD70 255 96 55 1 92 17 80 F05/F07 50/70 -M6/M8 17x17 20 26 3 PD85 300 110 62 130 110 22 80 F05/F07 50/70 -M6/M8 17x17 25 33 5 PD100 350 130 73 150 130 25. 80 F07/F10 70/102 -M8/M10 22x22 30 39.5 7.5 PD5 159 88 182 162 28.6 80 F10/F 102/5 -M10/M 27x27 35 7.5 11 PD160 510 195 105 20 210 3 80/130 F10/F1 102/10 -M10/M16 36x36 60 62 26 PD200 625 23 130 292 262 2.5 80130 F/F16 5/165 -M/M20 6x6 60 77.5 3 SPRING RETURN : PS Series F M6 DP10 PCD 30 G -M5 N-H J A C B 32 E D 16 K 2 UNIT : mm MODEL A B C D E F G ISO5211 PCD N-H J DP K WEIGHT PS50 255 73 2 91 71 11. 80 F03/F05/F07 35/50/70 -M5/M6 11x11 15 19.5 1.7 PS70 330 96 55 1 92 17 80 F05/F07 50/70 -M6/M8 17x17 20 26 3.5 PS85 23 110 62 130 110 22 80 F05/F07 50/70 -M6/M8 17x17 25 33 5.5 PS100 99 130 73 150 130 25. 80 F07/F10 70/102 -M8/M10 22x22 30 39.5 10 PS5 629 159 88 182 162 28.6 80 F10/F 102/5 -M10/M 27x27 35 7.5 18 PS160 7 195 105 20 210 3 80/130 F10/F1 102/10 -M10/M16 36x36 60 62 35.5 PS200 869 23 130 292 262 2.5 80/130 F/F16 5/165 -M/M20 6x6 60 77.5 73 8

0 EXPLODED VIEW 23 2 25 20 1 2 3 5 6 7 8 9 CYLINDER COVER PISTON SHAFT SCOTCH YOKE STOPPER SHAFT WEARING SUPPORT RING-LOWER SUPPORT RING-MIDDLE 2 13 27 5 8 18 7 16 21 11 1 1 19 10 6 9 3 17 33 15 32 31 30 22 2 26 29 22 28 26 10 11 13 1 15 16 17 18 19 20 21 22 SUPPORT RING-UPPER THRUST WASHER WASHER ROLLER PIN ROLLER PISTON GUIDE PAD SUPPORT BAND SNAP RING 23 2 25 26 ADJUST BOLT ADJUST NUT WASHER HEX.HEAD SOCKET BOLT 27 SET SCREW 28 SPRING RETURN COVER 29 SPRING 30 SPRING RETAINER 31 PLANE WASHER 32 SPRING WASHER 33 PRE TENSION BOLT PD0 (RACK & PINION) OUTPUT TORQUE PD0 : DOUBLE ACTING (bar, N-m) PRESSURE 2.8 3.5.2 5.5 6 7 TORQUE 5.6 7 8. 11 1 8 16 Volume : 0.0 Liter Please be sure to include appropriate safety factors and various service conditions when sizing. AIR CONSUMPTION (L, at 5.5 bar) OPERATING TIME (Sec., at 5.5bar) Volume : 0.0 Liter 0.0 < 0.3 80 -M5 DP7 A DIMENSIONS PCD 25 M6 DP10 N-H J F F1 G 2-PT 1/8" B 16 16 D E 20 -M5 DP10 C MODEL PD 0 A B C D E F F1 G ISO5211 PCD N-H J DP 107 60 33 7 5 9 F03/F05 35/50 -M5/M6 9x9 11 WEIGHT 1.1 9

EXPLODED VIEW 13 1 5 7 6 9 3 10 8 1 2 15 1 2 3 5 6 7 8 9 10 11 13 1 15 CYLINDER COVER PISTONE SHAFT SUPPORT RING-UPPER THRUST WASHER WASHER SUPPORT BAND PISTON GUIDE PAD SNAP RING SUS WRENCH BOLT 11 ACCESSORIES ITS Series Position Monitoring Switch Box ITS 100 Series (Weather Proof) SPECIFICATION Enclosure Outside coating Ambient temperature Cable entries Terminal block Position indicator Mounting bracket Switches(Sensors) STANDARD OPTION Weather proof IP67, O-ring sealed Epoxy-Polyester inside and outside -2 C ~ +8 C 2 - PT1/2", other standard threads 8 nos of terminal strips Dome type ~9 Stainless steel acc. to VDI/VDE 385, NAMUR, SS1, SS2 as standard 2-SPDT mechanical switch(form C) ITS 300 Series (Explosion Proof) Suitable for valves and actuators in hazardous area applications conforms to EN5001 and 50018, also suitable in Zone 1 and 2 SPECIFICATION Enclosure Outside coating Ambient temperature Cable entries Terminal block Position indicator Mounting bracket Switches(Sensors) STANDARD OPTION Explosion proof Ex d llc T6, IP67, O-ring sealed Epoxy-Polyester outside against corrosion -2 C ~ +8 C 2 - PF3/", other standard threads 8 nos of terminal strips Dome type ~9 Stainless steel acc. to VDI/VDE 385, NAMUR, SS1, SS2 as standard 2-SPDT mechanical switch(form C) ITS 500 Series Special stainless steel housig (316L or Duplex) for extremly corrosive environmental conditions & for off-shore applications. Other specifications are shared with the ITS 300 series except for enclosure & coating. 10

Electro-Pneumatic Positioner ACCESSORIES EPL (Linear Type) EPR (Rotary Type) EPL / EPR (Mechanical Type) FEATURE -Precise calibration with simple SPAN and ZERO adjustments -Simple conversion to direct acting or reverse acting -1/2 split range available -Rugged aluminum housing with corrosion-resistant coating -Stainless steel gauges standard -Restricted pilot valve orifice kit for small actuators included *Options available -Position transmitter (-20mA output signal) -Two limit switches ( and ) SSL / SSR (Electronic Smart Type) FEATURE Auto-calibration for optimum conditions -Easy operation with four key pads and full text graphical LCD -Single and double acting actuators -Pressure regulator built in to eliminate variations in supply air pressure -Economical energy saving -Mounting on linear actuators according to IEC 53 -Mounting on rotary actuators according to VDI / VDE 385 *Options available -Position transmitter (-20mA output signal) -Gauge block with two stainless pressure gauges -Explosion proof type (Ex d llb T6, Exia llc T6) -HART communication (FSK) SSL (Linear Type) SSR (Rotary Type) IPC (I/P CONVERTER) IPC FEATURE -Pressure regulator built in to eliminate variations in supply air pressure -Low air consumption due to piezo electric micro-valve -Explosion proof type (please contact for details) Solenoid Valve -Robust, reliable patented 2 piston / pillar poppet valve design provides bubble-tight shut-off for millions of cycles -5/2 function or 3/2 function selectable via 180o turn of the patented rotary sealing plate -Direct NAMUR standard mounting -Corrosion and impact resistant glass fiber reinforced composite material -Low maintenance through non lubrication design -High air flow (Cv > 1,1) and fast response -Wide operating temperature range : - C to 5 C (- F to 5 o F) -Pressure range 2.5-8 Bar (35-0 PSI) FUNCTION WINDOW SHOWS 5/2 OR 3/2 SELECTION W/SCHEMATIC Weatherproof IP67 NEMA types 1, 2, 3, 3S, and X & CE Certified -ATEX Ex Series -Ex-Proof Series -Intrinsically Safe Series -Standard Series IP65 CONNECTORS COIL CAN BE ROTATED IN 90o INCREMENTS NAMUR MOUNT M5 FASTENERS STD IMPERIAL OPTIONAL ROTARY SEALING PLATE ROTATES 180o TO CHANGE 5/2-3/2 FUNCTION NAMUR MOUNT 11

ACCESSORIES Declutchable Gear Box -Aluminum Housing MODEL NO ITG 050 ITG 060 ITG 080 ITG 090 Output Torque Top Flange (ISO 5211) (F1/F2) Reduction Ratio Mechanical Advantage Number of Handwheel Turns Available Max. Diameter( ) (Valve Shaft) Square( ) Two Flat Handwheel Diameter Bottom Flange (ISO 5211) Weight Applicable Peumatic Actuator 500 Nm F07 / F10 0 : 1 10 Turn 22 17 17 250 F07 / F10 5.5 Kg PD50/70/85, PS50/70/85 1000 Nm F10 / F 5 : 1 13.5 11.3 Turn 32 27 27 350 F10 / F 7.5 Kg PD100/5, PS100/5 2000 Nm F (F1) 8 : 1 1. Turn 0 36 36 50 F (F1) 13.5 Kg PD160 3000 Nm F1 50 : 1 1. 13 Turn 50 6 6 550 F16 30 Kg PD200, PS160 DRIVE BUSH F1 F3 F2 F PNEUMATIC ACTUATOR VALVE MOUNTING * Details are provided upon request. Manual Handwheel -For PDS50 to PDS200, DA and SR -Simple and Compact in size and weight CONTROLS Co., Ltd. * The details of this catalog are subject to change without prior notification. I-TORK Controls Co., Ltd. All rights reserved. PDS-CA-0908 Website : http://www.i-tork.com