USP&E Cummins Series Diesel Generator Set

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USP&E Cummins Series Diesel Generator Set

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USP&E GLOBAL LLC Powered by Cummins KTA38-G9 1125KVA at 50Hz, 400V USP&E Cummins Series Diesel Generator Set Genset Model U1000 Prime Power(50HZ) 900KW / 1125KVA Standby Power(50HZ) 990KW / 1406KVA Frequency/Speed 50Hz/1500rpm Voltage 230V/400V Phases Three phases, four wires Manufacturer USP&E Global (1) PRP: Prime Power is available for an unlimited number of annual operating hours in variable load applications, in accordance with ISO8528-1. A 10% overload capability is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1. (2) ESP: The Standby Power Rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in accordance with ISO8528-1. Overload is not allowed. ENGINE DATA Manufacturer Model Engine speed Engine power --------------------Prime power --------------------Standby power Type Cummins Engine Co. (Chongqing) KTA38-G9 1500rpm 990kw /1346HP 1089kw /1460HP 4 cycle, 60 Vee; 12-cylinder Aspiration Turbocharged and Aftercooled Governor electrical Bore * Stroke 159*159 mm Displacement 37.8 L Compression ratio 13.9:1 Idle speed 725 775 r/min Brake mean effective pressure 2296kpa

Piston speed Friction horsepower 7.9 m/s 86kw(115HP) USP&E GLOBAL LLC Fuel Consumption Exhaust system Maximum Back Pressure Exhaust Gas Temperature 3 in Hg(76 mm Hg) 5299 (985 F) Exhaust Gas Flow 3540L/s(6465CFM) Air induction system Max. allowable intake air restriction ---------With dirty filter element 6.2kpa(25 in H 2 O) ---------With clean filter element 3.7kpa (15in H 2 O) Lubrication system Oil pressure ----------------------@ Idle speed ----------------------@Governor Speed Maximum Oil Temperature 20 psi(138 kpa) 45-65psi(310-448Kpa) 250 0 F(121 ) Oil Capacity with OP 6023 Oil Pan:High-Low 30-23 US Gal(114-87 Liter) Total system capacity(including bypass filter) 35.7 US Gal(114-87Liter) AUGULARITY OF op 6023 Oil Pan Front Down /Front Up/Side by side 30 0/ 30 0/ 30 0 Fuel system Type injection system Max resistriction at PT Fuel Injection Pump Direct injection Cummins PT

-----------with clean fuel filter -----------with dirty fuel filter Max allowable head on injector return line USP&E GLOBAL LLC 4 in Hg(102 mmhg) 8 in Hg(203 mmhg) 6.5 in Hg(165 mmhg) Max fuel inlet Temperature 70 (160 0 F) Maximum Fuel Flow to Injection Pump. 113US gph(428l/h) Cooling system Coolant capacity ---------------------Engine only 32.7 US gal(124l ).---------------------with HX 6076 Heat Exchanger 52.7 US gal(199l ) Max coolant friction head external to engine 7psi(48kpa) Maximum Static Head of Coolant Above Engine Crank Centerline. 60FT(18.3M)i9 Standard thermostat(modulating) range 82-93 Min. allowable pressure cap Max. allowable top tank temperature for standby/prime power Minimum allowable pressure cap Min Raw Water Flow@90 F to HX6076 heat exchanger Max Raw Water intake pressure at HX6076 heat exchanger 69 Kpa 104-100 10PSI(69 ) 108US gpm(409liter/min) 50psi(345kpa) Electric system Min. recommended battery capacity (24v) Battery charging System,Negative Ground 35amper Cold Soak @ 50 F (10 C) and Above 0 F CCA 1200 Cold Soak @ 32 F to 50 F (0 C to 10 C). 0 F CCA 1280 Cold Soak @ 0 F to 32 F (-18 C to 0 C). 0 F CCA 1800 Max allowable resistance of starting circuit with 24V starter 0.002 Standard cranking motor(heave duty, positive engagement) 24 V ALTERNATOR SPECIFICATIONS ALTERNATOR GENERAL DATA Manufacturer Leroy-somer Electro-technique Company (Fuzhou) Model LSA50.2 M6 Output power 1000KW AVR model R448 V50 Number of phase 3 Power factor (Cos Phi) 0.8

Altitude 1000 m Overspeed 2250RPM Number of Pole 4 Exciter type AREP Insulation class H Voltage regulation ±0.5% Sustained short circuit current 300% (3 IN) : 10s Total harmonics (TGH/THC) < 3.5 % Wave form : NEMA = TIF < 50 Wave form : I.E.C. = THF < 2% Bearing single Coupling Direct USP&E GLOBAL LLC OTHER ALTERNATOR DATA REACTANCES (%) - TIME CONSTANTS (ms): CLASS : H / 400 V Kcc Short-circuit ratio 0.30 Xd Direct axis synchronous reactance unsaturated 392 Xq Quadrature axis synchronous reactance unsaturated 235 T'do Open circuit time constant 3634 X'd Direct axis transient reactance saturated 19.4 T'd Short circuit transient time constant 180 X"d Direct axis subtransient reactance saturated 16.5 T"d Subtransient time constant 18 X"q Quadrature axis subtransient reactance saturated 17.3 Xo Zero sequence reactance unsaturated 3.6 X2 Negative sequence reactance saturated 16.9 Ta Armature time constant 27 OTHER DATA - CLASS : H / 400 V Io(A) No load excitation current 0.9 ic(a) Full load excitation current 4.1 uc(v) Full load excitation voltage 44 ms Recovery time( U =20 % trans.) 500 Kva Motor start. ( U = 20% sust.) or ( U = 50% Trans) 2395 % Transient dip (rated step load) - PF : 0,8 LAG 13.5 W No load losses 13960 W Heat rejection 51240

USP&E GLOBAL LLC Dimension & Weight Open Version Open Type (Standard Configuration) Overall Size:4600 1900 2250mm(L*W*H) Weight: 8300kg Soundproof Version Soundproof Type Overall size: 5600 2100 2450mm(L*W*H) Weight: 11000kg 1.Standard supply scope Exhaust silencer Flexible pipes Flange Base frame Main circuit breaker Starting battery Battery wires Battery charger Float battery charger AVR Cooling radiator Wires diagram Manual books Auto control panel 2. Optional supply scope Engine and radiator Alternator part Electrical part Fuel Tank part Others Water preheater PMG ATS External daily fuel tank Silent canopy Lub oil preheater Anti-condensation Weatherproof Synchronization panel Automatic fuel pump heater canopy Spare parts Parallel droop ABB breaker oil drain pump Mobile trailer

Sales Promises USP&E GLOBAL LLC USP&E Global provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before shipment. Quality Warranty is according to our standard conditions: 12 months from BL date or 1,000 running hours, whichever comes first. Service and parts are available from USP&E Global or distributors in your location. All the products from USP&E Global are CE marked. Control Panel Specification Reach 1.0 control panel is an automatic and intelligent control panel which is designed with an intuitive design and a big user friendly graphical display for various application. It can carry out functions including automatic start/stop, data measure and alarming. The controller uses LCD display, English display interface with operation easy and reliable. Reach 1.0 Features: protection: Automatic start/stop, load transfer and alarming of generator; Three channel analog inputs, may joint with Resistive-type temperature/ pressure/ fuel level sensors, Several temperature and pressure sensors can be used directly (ie. VDO, DATCON, CUMMINS), also may select user defined sensor via entering 8 point curves; Display of generator cumulated electric energy; Security password-protected programming levels. Several crank success conditions are optional; Power supply range is wide, accommodating to different starting battery voltage environments; All parameters use digital modulation, abandoning analog modulation using conventional electronic potentiometer, reliability and stability are increased; Built-in watch dog can never be dead halt, ensuring smooth program execution;

USP&E GLOBAL LLC Parameters: Generator Volts, Amps, Frequency, active power, apparent power, power factor, Engine Oil Pressure, battery volt, Engine speed, engine temperature, Engine Hours Run, fuel level. Protection: Low Oil Pressure High Engine Temperature High voltage and low voltage Overspeed Volt adjuster and frequency adjuster. Emergency stop Fail to start USP&E CONTAINER TYPE SILENT ENCLOSURE SPECIFICATION USP&E designs and builds sound attenuated containers based standard diesel generator set noise levels. These containers are enhanced with the state-of-art noise attenuation materials and design in order to reduce sound levels to less than 85dB(A) at 1m, or 70~75dB(A) at 7m, 60~65dB(A) at 15m. High performance multi-way air intake and exhaust guarantee the power performance of generator. large-scale impedance combined type silencer effectively reduces noise of the generator. Construction features Cold steel materials. Zinc plated and Corrosion resistance. Elegant appearance and reliable quality. Stainless steel locks and hinges. Weatherproof conditions. Fireproof, waterproof and dustproof. Ladders in the side for easy access to the top. High quality soundproof materials could efficiently reduce noise. Maintenance features 180 servicability and doors for easy maintenance. Container type locks for easy operation and indefectible. Lights inside of the canopy for maintenance. Security and Safety Transparent viewing window make the control panel clear at a glance. Emergency stop button mounted on the canopy exterior. Pipe of lube oil and cooling fluid is mounted on the bottom of generator for easy let. Fuel refill and battery can easily be accessed by lockable door. Cooling fan and battery are fully guarded. Heat insulation of exhaust smoke system inside the canopy. Fire extinguishers are easily got at the door.

USP&E GLOBAL LLC Transportation Lifting ear is mounted in the base frame and on the top. Standard container size or special size for choices.