May 1, 01 Lit. No. 0686, Rev. 11 SPEEDWING Snowplow Model 8600SW Blade Crate Assembly 5750-1 Big Box Assembly 5755 Parts List This Parts List is for BLIZZARD SPEEDWING snowplows with serial numbers beginning with 081007 10101. A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
BLADE COMPONENTS... OFF-TRUCK COMPONENTS...8 Pivot Beam, Light Tower and A-Frame...8 Hydraulic Unit... 1 Lift and Angle Rams... 1 Hoses and Fittings... 1 Electrical Components... 15 Vehicle-Side Wiring Diagram 3-Port, -Plug Systems... 16 Headlamp Kit... 17 Lit. No. 0686, Rev. 11 3 May 1, 01
Blade Components 7 6 5 8 30 1 9 11 3 19 3 1 10 9 19 1 0 3 7 9 1 13 16 15 17 18 6 8 5 Lit. No. 0686, Rev. 11 May 1, 01
888-1 Moldboard Assembly Item Part Qty Description 1 887-1 1 Moldboard B61570 1 Cutting Edge, Moldboard 3 9038 11 1/-13 x 1-3/ Carriage Bolt G8 91335 11 1/-13 Hex Locknut Topring GB 5 9071 HD Plow Shoe Assembly 6 6005 1-1/8 ID, 1-5/8 OD x 1-1/ Spacer 7 9119 5 Flat Washer, Special 8 93010 7/16 x 1-3/ Linchpin 9 B6109 1 Blade Guide Assembly 10 689 5/16-18 x 1 Hex Cap Screw G5 11 9133 5/16-18 Hex Locknut GB 1 9637 1 Wing Label DS 13 B5306-1 1 Wing DS 1 B61610 1 Cutting Edge, Wing DS 15 B6131 6 Spring Pin Ø.5 x 1.5 16 B61577 Pin, Wing Spring Mount 17 B53076 Guide, Wing Spring 18 69695 Compression Spring 19 9593 Label Multiple Pinch Points 0 956 1 Label Crush Hazard 1 93 1 Label POWER HITCH Attach/Detach B6157 Wing Mounting Pin 3 B63175 1 Label, Center Moldboard (BLZ 1085) B6161 Plug, Ø1.00 Finishing 5 B53075-1 1 Wing PS 6 9638 1 Wing Label PS 7 B61611 1 Cutting Edge, Wing PS 8 59900 1 Label Warning/Caution, Snowplows 9 9057 11 1/ Hardened Flat Washer 30 7819 1 Defl ector Kit ns B5093 1 Snowplow Airfoil ns = not shown = Accessory Only G = Grade Lit. No. 0686, Rev. 11 5 May 1, 01
Blade Components 6* 5 Includes hardware 7 1 3 * Pins used to lock wings in straight position. Lit. No. 0686, Rev. 11 6 May 1, 01
Blade Components Item Part Qty Description 1 B61615 3/-10 Hex Jam Nut B6133 3/-10 Hex Nut 3 B61576 3/ USS Hardened Washer 0988 Cable Assembly w/hardware 860SW (incl. items 1,, 3, 5 and 7) 5 B61563 Ø.65 x.33 Clevis Pin 6 95739 3/ x 5.0 Clevis Pin 7 90601 1/ x 1-1/ Cotter Pin 8 B61105 9/6 x -11/16 Hairpin Cotter SS = Stainless Steel Lit. No. 0686, Rev. 11 7 May 1, 01
Pivot Beam, Light Tower and A-Frame Components 1 8 6 3 10 11 1 59 57 58 16 15 30 1 17 15 17 1 15 35 0 36 3 15 33 A 5 7 9 A 16 9 Hole Current No Hole Earlier 75 76 33 77 37 19 8 6 ** 61 1 B 68 3 66 65 6 5 6 31 67 3 70 71 63 60 8 38 Current Earlier 7 13 7 73 * Included in Undercarriage Kit only when necessary (determined by vehicle type and model). 1 15 18 1 13 0 8 56 51 8 6 7 39 33 5 5* 53* B 5* ** For mounting plate with holes. For mounting plate with keyhole slots. No washers. Lit. No. 0686, Rev. 11 8 May 1, 01
Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description 1 91337 5/8-11 Hex Locknut GB 1 69689 1 Label SECURITY GUARD 1138 1 Pivot Beam 8 91333 9 3/8-16 Hex Locknut GB 3 3039 Trip Spring 9 1117 1 Draw Latch Assembly 50655 Eyebolt Kit 37 11-1 1 Light Tower, Upper 5 117 Pivot Bushing Kit 38 115-1 1 Light Tower, Lower 6 9090 5/8-11 x Eyebolt G 39 91338 5 3/-10 Hex Locknut GB 7 B16536 Bushing Plow Pivot SW 0 119-1 Hitch Pin Kit 8 B61616 Retaining Ring HD 9001 8 3/16-16 x 1 Carriage Bolt G5 9 136 1 A-Frame 137 1 Mount Adapter Assembly 10 116 1 Pivot Bolt Kit 5* 631 Spacer 11 6699 1 1-8 x 9 Hex Cap Screw G5 Special 53* 051 Height Adjustment Plate Tall 1 9130 1 1-8 Hex Locknut GB 5* 0515 Height Adjustment Plate Short 13 11 Pin Kit 56 0517-1 Receiver Hardware Kit 1 6816 1 x Clevis Pin G5 57 878 1 Cover Assembly 15 91911 7 5/3 x 1-1/ Cotter Pin 60 807 1 Label, POWER HITCH Switch ID 16 057 3 Ram Pin Kit 61 90039 3 3/8-16 x 1 Hex Cap Screw G5 17 058 3 1 x 6-1/ Clevis Pin 6 9103 3 3/8 Split Lock Washer 18 1096 Ram Assembly 1-3/ x 11-3/8 63 9803 3 3/8-16 x 1 Button Flange Cap Screw 19 058 1 Module Mounting Plate Kit Item 9 1117 Draw Latch Assembly 15 91911 5/3 x 1-1/ Cotter Pin 3 110 1 Draw Latch Hook 17 058 3 1 x 6-1/ Clevis Pin 35 1105 1 Draw Latch 0 0660 Spring 36 8986 1 3/ x 5-3/8 Clevis Pin HT 30 1095 1 3-1/ x 5-1/ Ram Assembly 1 9119 3 Flat Washer Special 33 9117 1 3/ Flat Washer Narrow Item 137 Mount Adapter Assembly 33 9117 3/ Flat Washer Narrow 8 669 3/-10 x -3/ Hex Cap Screw G5 39 91338 3/-10 Hex Locknut GB 51 1 1/8 x 1-9/16 R-Pin Cotter 5 1 Mount Adapter 7 3133 3/ Narrow Washer 6 096 3/ x -3/8 Clevis Pin Item 57 878 Cover Assembly 1 Cover 59 81 1 Label Information, BD SW 58 B6168 3/8-16 Clamping Knob Item 7 8731 Stand Assembly DS 3 761 1 Compression Spring 65 67636 1 Stand Lock Spring 8733 1 Handle DS 66 8715 1 Stand Return Spring 5 8730 1 Stand DS 67 67700 1 3/16 x 1-1/ Roll Pin 7 878 1 Stand Shoe 68 9061 1 1/-0 x 3/ Hex Cap Screw G5 31 066 1 Stand Pin 70 1101 1 1/-0 x -1/ Hex Cap Screw G8 6 69685 1 Stand Plunger Cap 71 91331 1/-0 Hex Locknut GB G = Grade HT = Heat Treated * The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Earlier A-frames (without hole) must also replace Item Mount Adapter Assembly. Lit. No. 0686, Rev. 11 9 May 1, 01
Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description Item 73 873 Stand Assembly PS 3 761 1 Compression Spring 65 67636 1 Stand Lock Spring 6 879 1 Stand PS 66 8715 1 Stand Return Spring 7 878 1 Stand Shoe 67 67700 1 3/16 x 1-1/ Roll Pin 31 066 1 Stand Pin 68 9061 1 1/-0 x 3/ Hex Cap Screw G5 3 873 1 Handle PS 70 1101 1 1 /-0 x -1/ Hex Cap Screw G8 6 69685 1 Stand Plunger Cap 71 91331 1/-0 Hex Locknut GB Item 75 8556 Transport Pin Kit 76 6335 1 3/ x 6 Clevis Pin 77 9196 1 1/8 Hairpin Cotter 33 9117 1 3/ Flat Washer Narrow G = Grade HT = Heat Treated Lit. No. 0686, Rev. 11 10 May 1, 01
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Hydraulic Unit Components 8 17 31 7 0 19 18 15 30 9 1 6 5 3 1 9 8 10 16 11 7 5 6 1 3 Lit. No. 0686, Rev. 11 1 May 1, 01
110 Hydraulic Unit Item Part Qty Description Item Part Qty Description 1 878 1 Breather 19 903 1 Motor Relay Kit, FLEET FLEX 879 1 Reservoir Kit 0 9099 1/-0 x 1/ Hex Washer-Head 3 66607 10- x 5/16 Machine Screw Thread-Rolling Screw 9079 1 3/8 Plug NPTF Square 1 887 1 Check Valve 5 66519 1 O-Ring -50 888 1 Valve, -Way NC w/rev Flow 6 73897 1 Magnet 3 889 1 Valve, -Way, 3-Position 7 90080 5 5/16-18 x -1/ Hex Cap Screw G5 891 1 Valve, -Way, 3-Position 8 567 1 O-Ring 013 Closed Center 9 66515 1 Pump Shaft Seal 5 989 1 Plow Control Harness, 3-Coil ns 830 1 Seal Repair Tool Kit w/seal 6 9851 1 Plow Control Harness, -Coil 10 987 1 Hydraulic Pump Kit 7 9071 1 Vehicle Battery Cable 8" 11 881 1 Filter 8 895 1 Snowplow Battery Cable 1 883 1 Relief Valve (1 set) 9 1139 1 Manifold Assembly w/o Valves 15 81 1 Stem Assembly Needle Valve 30 1091 1 Relief Valve Kit 16 3 1 7/16-0 Socket O-Ring Boss Plug 31 B6030 Counterbalance Valve Kit 17* 5636 1 Bearing Sleeve ns 3 Fuse, 5-Amp Mini Automotive ns 88 1 Bearing Repair Tool Kit w/bearing Blade-Style (for Items 5 and 6) 18 885 1 Motor O-Ring Service Kits 8301 O-Ring Kit 8310 Seal Kit, -Way Valves 8309 Seal Kit, 3-Way & -Way Valves Item 9 1139 Manifold Assembly w/o Valves 3 66607 10- x 5/16 Machine Screw 1 883 1 Relief Valve (1 set) 5 66519 1 O-Ring -50 15 81 1 Stem Assembly Needle Valve 8 567 1 O-Ring 013 16 3 1 7/16-0 Socket O-Ring Boss Plug 9 66515 1 Pump Shaft Seal 17* 5636 1 Bearing Sleeve ns = not shown G = Grade * Use 88 tool to install. Go to www.blizzardplows.com for hydraulic unit service information and specifi cations. Lit. No. 0686, Rev. 11 13 May 1, 01
Lift and Angle Ram Components 1 1 1095 Lift Ram Assembly 3-1/ x 5-1/ Item Part Qty Description 1 8358 1 1-1/ Gland 1098 1 Seal Kit 3-1/" DA Ram Go to www.blizzardplows.com for hydraulic unit service information and specifi cations. 1096 Angle Ram Assembly 1-3/ x 11 Item Part Qty Description 1 5003 1 1-3/ Gland 1097 1 1-3/ Seal Kit Hoses and Fittings To Lift Ram Rod End 6 To Lift Ram Base End 3 1 To DS Angle Ram 5 To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description 1 109 1 1/ x 18 Hose w/fjic Ends 5 057 1 Elbow 90 Extra Long 0570 1/ x Hose w/fjic Ends 6M O-Ring/MJIC 3 0569 1 1/ x 16 Hose w/fjic Ends 6 1093 1 Elbow 5 9/16-18 x 7/16-0 ORB 0571 6 Elbow 90 6M O-Ring/MJIC F = Female M = Male or Metric Lit. No. 0686, Rev. 11 1 May 1, 01
Electrical Components 1 3 5 7 8 6 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 1 35-3 1 Plow Module 6 0576 1 Toggle Switch, 355 1/-0 x 5/8 Hex Washer-Head (MOM-ON, OFF, MOM-ON) Thread-Rolling Screw 7 859 Switch Boot 3 91331 1/-0 Hex Locknut GB 8 616 1 Cable Boot 89 5 Coil w/wire Leads 5 0575 1 Toggle Switch (MOM-ON, OFF, ON) Vehicle-Side Electrical Components * 01 1 Vehicle Battery Cable ns 835 Plug Cover * 8587 1 Vehicle Control Harness ns = not shown G = Grade * For diagram see Vehicle-Side Harness Diagram Lit. No. 0686, Rev. 11 15 May 1, 01
Vehicle-Side Harness Diagram 3-Port, -Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT 3-Port Module Factory Vehicle Harness Lit. No. 0686, Rev. 11 16 May 1, 01
Headlamp Kit 7 6 5 1 8 3 8800-1 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 1 8801-1 1 Headlamp Service Kit, DS 5 Park/Turn Bulb (trade no. 157NAK) ns 880-1 1 Headlamp Service Kit, PS 6 8806 H13 Headlamp Bulb Service Kit 8803-1 Rear Cover Kit (fi ts - or 3-screw) 7 8808-1 Cover Screws Service Kit (pkg of 3) 3 880 Mounting Hardware Kit 8 813K 1 Harness Service Kit 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 0686, Rev. 11 17 May 1, 01
Blizzard PO Box 5038 Milwaukee, WI 53-9538 www.blizzardplows.com A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 01 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: BLIZZARD, POWER HITCH, POWER HITCH, SECURITY GUARD, SPEEDWING. Printed in U.S.A. Lit. No. 0686, Rev. 11 18 May 1, 01