Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service Transfersystem TS Preview The Drive & Control Company
3 8 0 380 (008.09) TS Bosch Rexroth AG Table of Contents TS features Workpiece pallets Drive units Longitudinal conveyors Curves/diverters/switches Leg sets Positioning and orientation Transportation control Identification systems Technical data 3 6 7 8 9 0 0 3 6 The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.
Bosch Rexroth AG TS 3 8 0 380 (008.09) TS features TS The roller conveyor in a class by itself The TS transfer system transports loads of up to 300 kg. Rexroth offers you a comprehensive system of conveyor modules: drive modules, workpiece pallets, roller sections, curves, diverters, positioning units and components for traffic control. Everything is set up modularly and preassembled and can be combined as needed using a single interface. Driven by high-quality technology: the king shaft The TS transfer system with king shaft offers you considerable advantages compared to the normal chain drives: Absolutely maintenance-free Noise-free operation High energy efficiency through effective performance with low drive force requirements Friction can be adjusted from the outside without tools New possibilities in all directions As opposed to a chain-driven conveyor system, TS can be used without any limitations. Its drive concept gives you a great amount of planning freedom. You can, for example, branch the system off to the right or to the left. This is very economical because no additional drive modules are needed in many system layouts. Flexible planning, simple set-up, quick commissioning As a system supplier for all areas of automation, we offer you an extensive, industrially manufactured, modular product line-up. The new TS transfer system is also based on a flexible system of modular components. As a Rexroth customer, this offers you many advantages, including the fact that you will be operating in a familiar environment right from the start of assembly with everything proceeding quickly and smoothly. As the components for the TS are included in our MTpro program, the parts list is generated automatically, which considerably simplifies the entire planning process. A choice of transport types Different products require different types of sections. Accordingly, you can choose whether to transport your goods on a workpiece pallet or directly on a continuous roller conveyor. Unique selling points at a glance Fast, cost-effective system planning and expansion: The conveyor section design allows branching in both directions. And because the assembly space required for the drive is lower than the conveyor height, you can choose to have the drive mounted on either side. As always, all components are available in the MTpro planning tool. Reliable construction and fast start-up: Industrially manufactured modular system design with standardized components, resulting in short delivery times. High system up-time thanks to the maintenance-free king shaft drive concept. Advantages: No more need for lubrication and greasing. Robust design: Suitable for particularly harsh production environments and heavy loads Everything from a single source: Easy ordering thanks to compatibility with the entire assembly technology product range.
3 8 0 380 (008.09) TS Bosch Rexroth AG Workpiece pallets Workpiece pallets Workpiece pallet selection F - Base pallet F - Accessories F - Carrying plates F -6 3 6 7 8 9 0 3 6
Bosch Rexroth AG TS 3 8 0 380 (008.09) Workpiece pallets Workpiece pallet selection Application and functions The workpiece pallet transports the workpiece in the transfer system as it goes through the processing stations. Defined positioning of the supported workpiece in the processing station is enabled through integrated positioning bushings. Integrated damping elements help to avoid noise and damage when workpiece pallets run into each other. Workpiece-related information can be transferred with the workpiece during processing using optional data tags. The information can then be evaluated locally and updated. 00389 Versions The workpiece pallet is a modular system consisting of a base pallet, carrying plate, and positioning bushings. Workpiece pallet in 6 standard sizes. Side rollers reduce friction, particularly in curves, diverters, and switches. Aluminum carrying plates in thicknesses and with variable dimensions. The carrying plate may protrude over all sides of the base pallet. Note: If the carrying plate is longer than the base pallet (l WT < l TP ), the user should install a bumper to absorb shocks and reduce noise.
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 Workpiece pallets Workpiece pallet selection Size and load carrying capacity Load carrying capacity F for a workpiece pallet results from the thickness of the carrying plate the surface of the base pallet F GL The point-by-point load carrying capacity of the transfer system is based on the roller spacing (distances) the load class of the conveyor unit 3 b WT l WT l WT b WT 6 7 0039 8 Permissible gravity center position 9 In order to be able to absorb acceleration forces without any problems when separating and changing the direction of the pallets (in curves, when changing to transverse conveyors), the location of the load center position on the workpiece pallet must be noted. We generally recommend: l WT /3 /3 b WT 0. Loading the workpiece pallet as close as possible to the center. Not exceeding a load center position at height h S of over / b (with b l WT WT WT) h s 3 00396 6
Bosch Rexroth AG TS 3 8 0 380 (008.09) Workpiece pallets Base pallet Application: The base pallet is the interface between the transfer system and the carrying plate with workpiece fixtures. The base pallet is designed to deal with the highest loads. Version: 6 standard sizes Lateral guiding via rollers Optimized contours for easier movement through curves Stop gate stop on interior and exterior of the workpiece pallet surface Integrated bumper (damping element) Damping elements to cushion inductive proximity switches Installation option for mobile data tags from the ID and ID0 F Catalog identification systems b WT l WT Material: PE UHMW Delivery condition: Assembled, without carrying plate, F -6 Optional accessories: Positioning bushing kit, F - Damping elements (spare part) F - Carrying plate 00386 Base pallet l WT b WT m ) WT Nr. (mm) (mm) (kg) 7, 3 8 60 0,3 3 8 60 60,7 3 8 6 8 60 0, 3 8 7 8 8 7, 3 8 8 00 8 3,0 3 8 9 ) Empty weight/pallet weight 0 6 0
3 8 0 380 (008.09) TS Bosch Rexroth AG Workpiece pallets Accessories Positioning bushing kit Application: For fastening the carrying plate For a defined workpiece pallet entry in the positioning unit Scope of delivery: positioning bushings, screws to fasten the carrying plate Material: Hardened steel Positioning bushing kit No. 3 8 6 Damping elements Application: Damping elements are integrated in the workpiece pallet at the factory. They help to avoid noise and damage when workpiece pallets run into each other. Material: PUR Damping elements (spare part) No. 3 8 6 003863 00386 3 6 7 8 9 0 3 6
6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Workpiece pallets Carrying plates (standard sizes) Application: For combination with a base pallet to form a WT workpiece pallet For machining for mounting of attachments by the user Version: 6 standard sizes in thicknesses Carrying plate, ready to assemble with mounting bores Note: For mounting the carrying plate on the base pallet: x positioning bushing kit 3 8 6. b WT - l WT - 00386 Carrying plates (standard sizes) b WT l WT d Pl * m Pl Nr. d Pl * m Pl Nr. (mm) (mm) (mm) (mm) (kg) (mm) (mm) (kg),7 0,6 6,9 3 8 08 9,0 0,6 0, 3 8 66 60,7 0,8 9,9 3 8 08 9,0 0,8,9 3 8 67 60 60,7 0,8,3 3 8 087 9,0 0,8, 3 8 68 60 8,7,0 8,6 3 8 090 9,0,0 7,9 3 8 69 8 8,7,0, 3 8 093 9,0,0 36,3 3 8 70 8 00,7, 9,8 3 8 096 9,0,,7 3 8 7 d Pl m Pl Plate thickness * Evenness Plate weight 0 7
3 8 0 380 (008.09) TS Bosch Rexroth AG 7 Workpiece pallets Carrying plates (special sizes) Application: For combination with a base pallet to form a WT workpiece pallet For machining for mounting of attachments by the user Version: Variable sizes in thicknesses Carrying plate, ready to assemble with mounting bores Note: The carrying plate may protrude over all sides of the base pallet. Install dampers if carrying plate protrudes. For mounting the carrying plate on the base pallet: x positioning bushing kit 3 8 6. b WT - l WT - 3 6 7 00387 8 9 Carrying plates b WT l WT d Pl * Nr. d Pl * Nr. (mm) (mm) (mm) (mm) (mm) (mm) l TP 60 b WT 60,7 0,6 3 8 998 6 9,0 0,6 3 8 998 63 60 l TP 8 b WT 60,7 0,8 3 8 998 6 9,0 0,8 3 8 998 6 60 l TP 8 60 b WT 8,7 0,8 3 8 998 66 9,0 0,8 3 8 998 67 8 l TP 00 60 b WT 8,7,0 3 8 998 68 9,0,0 3 8 998 69 8 l TP 00 8 b WT 00,7,0 3 8 998 70 9,0,0 3 8 998 7 00 l TP 0 8 b WT 00,7, 3 8 998 7 9,0, 3 8 998 73 d Pl m Pl Plate thickness * Evenness Plate weight 0 3 6 0 8
8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Workpiece pallets
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 Drive unit Drive unit 003866.eps Design F 3- Drive units F 3-3 6 7 8 9 0 3 6
3 Bosch Rexroth AG TS 3 8 0 380 (008.09) Drive unit Design Drive units Ready-for-operation module to drive conveyor units, curves, diverters, and switches in 3 system widths and load classes. Version with dumbbell rollers (standard) or full rollers. The rollers in the conveyor section are driven by a king shaft in the respective drive unit. The king shaft (driving medium) is located behind a protective cover below the transport level; the workpiece pallet can pass over the king shaft. The length of the driven conveyor section depends on the roller spacing. A drive torque of 60 Nm is enough to drive a 0 m section with curves and diverters (all rollers blocked so that the friction clutches of the rollers slide). Curves, diverters, and switches include conveyor sections. Required accessories: Leg sets SZ /... F 6- Connection kit F -0
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 3 Drive unit Drive layout When laying out the system, make sure that there is enough driving power for the entire conveyor section. A The rollers are driven by a king shaft in the respective drive unit. A friction clutch on each roller prevents blocking of the drive. The maximum transferable overall drive force thus results from the force briefly before an individual clutch slides, multiplied by the total number of rollers in the section. B p 3 Example layout: Drive torque 60 Nm, each roller requires 0.3 Nm with a sliding clutch. Each curve requires Nm, each diverter or switch Nm. Recommended maximum section length: 0 m. Note: Install the motor as close as possible to the center of the section. p 6 7 8 00390 9 Example A: Section with roller division p = 30 mm and a curve Question: If one drive unit is used, how long may the straight section be? Calculation: 60 Nm Nm (for curve) = Nm remaining for the straight section Nm 0.3 Nm = 0 (driven rollers) 0 x 30 mm = 900 mm straight section. Example B: 0 m section, p = 30, includes diverter, switch, curve (b = 60 mm) Question: Will one drive unit be sufficient? Calculation: 60 Nm Nm (curve) Nm (diverter) Nm (switch) = Nm remaining for the straight section 0000 mm 9 mm (curve) 60 mm (diverter) 60 mm (switch) = 73 mm straight section 73 mm 30 mm = rollers x 0.3 Nm = 36.3 Nm Two drives are needed in order to attain the torque to be transferred. 0 3 6
3 Bosch Rexroth AG TS 3 8 0 380 (008.09) Drive unit AS /H, AS /XH drive units Application: Driving ST /... conveyor units, CU / curves, DI / diverters, and JU / switches l b Version: Dumbbell rollers Suitable for reversible operation Motor connection with cable/plug (AT=S) or terminal box (AT=K) x90 AS /H Delivery condition: Ready-to-install, gear motor enclosed separately. l b AS /XH x80 003870 AS /H, AS /XH drive units b ) l ) 3) v N GM ) U, f, MOD ) AT 6) LG 7) BG 8) Nr. (mm) (mm) (m/min) 0-390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; 3 8 998 33 (AS /H) 60 390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; 3 8 998 3 (AS /XH) 8 390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; b = mm U = V f = Hz AT = LG = BG = ) b = track width in direction of transport ) l = length 3) v N = nominal speed; v N = 0; without gear motor ) GM = gear motor; 0: Without (SW7 interface) : With gear motor SW7 : Without (interface to SEW connection, round shaft ø 0) ) MOD (only with frequency converter) = Standard I/O module Application ProfiBus CAN/system bus 6) AT = motor connection with cable/plug (AT=S) or terminal box (AT=K) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal 0 9
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 Drive unit AS /H-FR, AS /XH-FR drive units Application: Driving ST /...-FR conveyor units, CU / -FR curves, DI / -FR diverters, and JU / -FR switches Version: Full rollers Suitable for reversible operation Motor connection with cable/plug (AT=S) or terminal box (AT=K) Delivery condition: Ready-to-install, gear motor enclosed separately. x90 l AS /H-FR l b b 3 6 AS /XH-FR 7 x80 8 AS /H-FR, AS /XH-FR drive units 00387 b ) l ) 3) v N GM ) U, f, MOD ) AT 6) LG 7) BG 8) Nr. (mm) (mm) (m/min) 0-390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; 3 8 998 3 (AS /H-FR) 60 390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; 3 8 998 3 (AS /XH-FR) 8 390 0; ; ; 6; 9; ; ; 8; -7; 7-8 0; ; K; S ; ; 3 ; b = mm U = V f = Hz AT = LG = BG = 9 0 3 ) b = track width in direction of transport ) l = length 3) v N = nominal speed; v N = 0; without gear motor ) GM = gear motor; 0: Without (SW7 interface) : With gear motor SW7 : Without (interface to SEW connection, round shaft ø 0) ) MOD (only with frequency converter) = Standard I/O module Application ProfiBus CAN/system bus 6) AT = motor connection with cable/plug (AT=S) or terminal box (AT=K) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal 6 0 0
3 6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Drive unit
3 8 0 380 (008.09) TS Bosch Rexroth AG Longitudinal conveyor Longitudinal conveyor Conveyor units ST /H, ST /XH F - Protective covers for ST /H, ST /XH F -3 Conveyor units ST /H-FR, ST /XH-FR F - Protective covers for ST /H-FR, ST /XH-FR F - Connection kits F -6 3 6 7 8 9 0 3 6
Bosch Rexroth AG TS 3 8 0 380 (008.09) Longitudinal conveyor ST /H, ST /XH conveyor units Application: The conveyor unit is a ready-foroperation module for linear transport of workpiece pallets. b Version: Support profile made of anodized aluminum Permissible section load: ST /H: 00 kg/m ST /XH: 300 kg/m Lateral guide profile made of steel, polymer, or aluminum in anodized aluminum support, can be easily exchanged in case of wear Drive via king shaft with bevel wheels Delivery condition: Ready-to-install p ST /H x90 p l l b ST /XH x80 003868 ST /H, ST /XH conveyor units b ) l ) lv 3) p ) N ) lwt 6) LG 7) BG 8) No. (mm) (mm) (mm) (mm) ; 60; 8 390-60 30 3; ;... 3 ; ; 3 ; 38 998 0 (ST /H) ; 60; 8 8-09 9 3; ;... 60 ; ; 3 ; 38 998 (ST /XH) ; 60; 8 780-60 60 3; ;... 6 8 ; ; 3 ; b = mm ; 60; 8 97-3900 3 3; ;... 00 ; ; 3 ; l = mm p = mm LG = BG = ) b = track width in direction of transport ) l = length is rounded down to the roller division, l = p N 3) l V = preferred size ) p = roller spacing (division) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. 6) l WT = workpiece pallet length (in direction of transport) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal 0
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 Longitudinal conveyor Protective covers for ST /H, ST /XH Application: The protective covers are included as a selection parameter for the scope of delivery for curves, diverters, and switches. They can be ordered separately for conveyor units. The protective covers are clipped between the rollers using spring elements. A B C Versions: Protective covers for various widths and roller spacings. Special protective covers for section center, ends, and transitions. 3 Material: Steel, galvanized D 6 7 00387 Protective covers for section center/end/transitions b ) p ) Nr. Nr. Nr. p/p ) Nr. (mm) (mm) A 3) B ) C ) (mm) D 6) 30 3 8 0 3 8 679 3 8 689 30/30 3 8 0 9 3 8 609 3 8 680 3 8 690 30/9 3 8 66 60 30 3 8 0 3 8 68 3 8 69 30/30 3 8 0 60 9 3 8 360 3 8 68 3 8 69 30/9 3 8 69 60 60 3 8 6 3 8 683 3 8 693 30/60 3 8 360 8 30 3 8 36 3 8 68 3 8 69 30/30 3 8 36 8 9 3 8 36 3 8 68 3 8 69 30/9 3 8 68 8 60 3 8 363 3 8 686 3 8 696 30/60 3 8 36 8 3 3 8 03 3 8 687 3 8 697 30/3 00 30 3 8 36 - - 30/30 3 8 36 00 9 3 8 36 - - 30/9 3 8 638 00 60 3 8 366 3 8 688 3 8 698 30/60 3 8 36 ) b = track width in direction of transport ) p = roller spacing (division) 3) A = section center protective cover ) B = section end protective covers, left drive side ) C = section end protective covers, right drive side 6) D = section transition protective covers 8 9 0 3 6 0 3
Bosch Rexroth AG TS 3 8 0 380 (008.09) Longitudinal conveyor ST /H-FR, ST /XH-FR conveyor units Application: The conveyor unit is a ready-foroperation module particularly suitable for linear transport of workpieces without workpiece pallets. Note: The usability of...-fr conveyor units with WT is limited. p b Version: Support profile made of anodized aluminum Permissible section load: ST /H: 00 kg/m ST /XH: 300 kg/m Lateral guide profile made of steel, polymer, or aluminum in anodized aluminum support, can be easily exchanged in case of wear Drive via king shaft with bevel wheels ST /H-FR x90 p l l b Delivery condition: Ready-to-install ST /XH-FR x80 003869 ST /H-FR, ST /XH-FR conveyor units b ) l ) lv 3) p ) N ) lwt 6) LG 7) BG 8) No. (mm) (mm) (mm) (mm) ; 60; 8 390-60 30 3; ;... 3 ; ; 3 ; 38 998 (ST /H-FR) ; 60; 8 8-09 9 3; ;... 60 ; ; 3 ; 38 998 3 (ST /XH-FR) ; 60; 8 780-60 60 3; ;... 6 8 ; ; 3 ; b = mm ; 60; 8 97-3900 3 3; ;... 00 ; ; 3 ; l = mm p = mm LG = BG = ) b = track width in direction of transport ) l = length is rounded down to the roller division, l = p N 3) l V = preferred size ) p = roller spacing (division) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. 6) l WT = workpiece pallet length (in direction of transport) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal 0
3 8 0 380 (008.09) TS Bosch Rexroth AG Longitudinal conveyor Protective covers for ST /H-FR, ST /XH-FR Application: The protective covers are included as a selection parameter for the scope of delivery for curves, diverters, and switches. They can be ordered separately for conveyor units. The protective covers are clipped between the rollers using spring elements. A B C Versions: Protective covers for various widths and roller spacings. Special protective covers for section center, ends, and transitions. D 3 Material: Steel, galvanized 6 7 00390 Protective covers for section center/end/transitions b ) p ) Nr. Nr. Nr. p/p ) Nr. (mm) (mm) A 3) B ) C ) (mm) D 6) 30 3 8 06 3 8 69 3 8 669 30/30 3 8 06 9 3 8 60 3 8 660 3 8 670 30/9 3 8 6 60 30 3 8 07 3 8 66 3 8 67 30/30 3 8 07 60 9 3 8 08 3 8 66 3 8 67 30/9 3 8 60 60 60 3 8 63 3 8 663 3 8 673 30/60 3 8 08 8 30 3 8 09 3 8 66 3 8 67 30/30 3 8 09 8 9 3 8 0 3 8 66 3 8 67 30/9 3 8 66 8 60 3 8 3 8 666 3 8 676 30/60 3 8 0 8 3 3 8 3 8 667 3 8 677 30/3 00 30 3 8 - - 30/30 3 8 00 9 3 8 3 - - 30/9 3 8 639 00 60 3 8 3 8 668 3 8 678 30/60 3 8 3 ) b = track width in direction of transport ) p = roller spacing (division) 3) A = section center protective cover ) B = section end protective covers, left drive side ) C = section end protective covers, right drive side 6) D = section transition protective covers 8 9 0 3 6 0 3
6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Longitudinal conveyor Connection kits Application: To connect two TS modules, you will need: profile connectors for section profiles (A) profile connectors for lateral guides (B) intermediate plates (C) coupling (D) C B A D The coupling is used to connect the king shafts. A cross plate in the coupling compensates for alignment errors and concentricity tolerances. 003879 Profile connector for section profile/lateral guide Application: The profile ends are connected to each other using profile connectors. Material: Steel, galvanized Scope of delivery: Profile connector, screws A Profile connector for section profile Nr. 0 3 8 8 76 003909 B Profile connector for lateral guide Nr. 0 3 8 699 00397
3 8 0 380 (008.09) TS Bosch Rexroth AG 7 Longitudinal conveyor Connection kits Intermediate plates Application: Rollers are separated by intermediate plates with division p. Material: Steel, galvanized C 00390 3 Intermediate plates for section transitions (same or different division) p (mm) 30 9 60 3 30 3 8 3 8 3 3 8 6 3 8 3 9 3 8 6 60 3 8 7 3 3 8 8 Coupling Application: For connecting the king shaft. Compensates for alignment errors and concentricity tolerances. Material: Steel, galvanized Brass Scope of delivery: Coupling, screws D 0039 Coupling Nr. 0 3 8 60 6 7 8 9 0 3 6
8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Longitudinal conveyor
3 8 0 380 (008.09) TS Bosch Rexroth AG Curves/diverters/switches Curves/diverters/switches Curves F - Diverters F - Switches F -6 Connection kits F -8 3 6 7 8 9 0 3 6
Bosch Rexroth AG TS 3 8 0 380 (008.09) Curves/diverters/switches CU /H, CU /XH curves Application: The curve is a ready-for-operation module for branching, linear transport of workpiece pallets. Left and right curves can be driven on the inside or outside. l b Version: Support profile made of anodized aluminum Exchangeable guide profile made of steel, polymer, or aluminum Drive via king shaft with bevel wheels Delivery condition: Ready-to-install CU /XH x80 x90 CU /H l 003876 CU /H, CU /XH curves b ) ) l WT l 3) ) l CD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 9, 38, ; ; ; ; ; 3 ; 0; 38 998 (CU /H) 60 60; 8 9 ; ; ; ; ; 3 ; 0; 38 998 6 (CU /XH) 8 8; 00 376, 7, ; ; ; ; ; 3 ; 0; b = mm CD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = curve length (length of main section) ) l = secondary section length ) CD = curve direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover
3 8 0 380 (008.09) TS Bosch Rexroth AG 3 Curves/diverters/switches CU /H, CU /XH curves Order examples: 3 CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= 6 7 8 9 CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= 0 003880 3 6
Bosch Rexroth AG TS 3 8 0 380 (008.09) Curves/diverters/switches DI /H, DI /XH diverters Application: The diverter is a ready-for-operation module for branching, linear transport of workpiece pallets. The drive side can be selected for the main and secondary section. The diverter is controlled as an active element via a pneumatic cylinder (p = 6 bar). l b Version: Support profile made of anodized aluminum Exchangeable guide profile made of steel, polymer, or aluminum Drive via king shaft with bevel wheels DI /XH l Delivery condition: Ready-to-install x80 x90 DI /H l l 003877 DI /H, DI /XH diverters b ) ) l WT l 3) ) l DD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 300 38, ; ; ; ; ; 3 ; 0; 38 998 8 (DI /H) 60 60; 8 60 ; ; ; ; ; 3 ; 0; 38 998 9 (DI /XH) 8 8 80 7, ; ; ; ; ; 3 ; 0; b = mm DD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = diverter length (length of main section) ) l = secondary section length ) DD = diverter direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover
3 8 0 380 (008.09) TS Bosch Rexroth AG Curves/diverters/switches DI /H, DI /XH diverters Order examples: 3 DD= DSM= DST= DD= DSM= DST= DD= DSM= DST= DD= DSM= DST= 6 7 8 9 DD= DSM= DST= DD= DSM= DST= DD= DSM= DST= DD= DSM= DST= 0 00388 3 6
6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Curves/diverters/switches JU /H, JU /XH switches Application: The switch is a ready-for-operation module for branching, linear transport of workpiece pallets. The drive side can be selected for the main and secondary section. The switch is a passive element without any control. The workpiece pallet moves the diverter arm into the respective position. l b Version: Support profile made of anodized aluminum Exchangeable guide profile made of steel, polymer, or aluminum Drive via king shaft with bevel wheels Delivery condition: Ready-to-install JU /XH JU /H x80 x90 l l l 003878 JU /H, JU /XH switches b ) ) l WT l 3) ) l JD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 300 38, ; ; ; ; ; 3 ; 0; 38 998 30 (JU /H) 60 60; 8 60 ; ; ; ; ; 3 ; 0; 38 998 3 (JU /XH) 8 8 80 7, ; ; ; ; ; 3 ; 0; b = mm JD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = switch length (length of main section) ) l = secondary section length ) JD = switch direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover
3 8 0 380 (008.09) TS Bosch Rexroth AG 7 Curves/diverters/switches JU /H, JU /XH switches Order examples: 3 JD= DSM= DST= JD= DSM= DST= JD= DSM= DST= JD= DSM= DST= 6 7 8 9 JD= DSM= DST= JD= DSM= DST= JD= DSM= DST= JD= DSM= DST= 0 00388 3 6
8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Curves/diverters/switches Connection kits Application: To connect two TS modules, you will need: profile connectors for section profiles (A) profile connectors for lateral guides (B) intermediate plates (C) coupling (D) C B A D The coupling is used to connect the king shafts. A cross plate in the coupling compensates for alignment errors and concentricity tolerances. 003879 Profile connector for section profile/lateral guide Application: The profile ends are connected to each other using profile connectors. Material: Steel, galvanized Scope of delivery: Profile connector, screws A Profile connector for section profile Nr. 0 3 8 8 76 003909 B Profile connector for lateral guide Nr. 0 3 8 699 00397
3 8 0 380 (008.09) TS Bosch Rexroth AG 9 Curves/diverters/switches Connection kits Intermediate plates Application: Rollers are separated by intermediate plates with division p. Material: Steel, galvanized C 00390 3 Intermediate plates for section transitions (same or different division) p (mm) 30 9 60 3 30 3 8 3 8 3 3 8 6 3 8 3 9 3 8 6 60 3 8 7 3 3 8 8 6 7 8 Coupling 9 Application: For connecting the king shaft. Compensates for alignment errors and concentricity tolerances. D Coupling Nr. 0 3 8 60 0 Material: Steel, galvanized Brass Scope of delivery: Coupling, screws 0039 3 6
0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Curves/diverters/switches
3 8 0 380 (008.09) TS Bosch Rexroth AG 6 Leg sets Leg sets 00083.eps Design F 6- Leg sets F 6- Foundation bracket F 6-6 6 7 8 9 0 3 6
6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Leg sets Design Leg sets support the conveyor section. We recommend providing a separate leg set for every module (conveyor unit, curve, diverter, switch) in order to compensate for height tolerances at the transitions. A max. leg distance of 000 mm must be maintained. max. 000 max. 0 00390
3 8 0 380 (008.09) TS Bosch Rexroth AG 6 3 Leg sets Design Since curves, diverters, and switches are only supported by legs, the secondary section must be immediately supported after the transition, see Figures. CU /H CU /XH Optional accessories: Leg sets can be anchored to the floor using foundation brackets 3 8 6 8 and anchor bolts 3 8 6 60 6-6 00 6 7 003906 8 DI /H, DI /XH JU /H, JU /XH 9 003907 00 0 3 6
6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Leg sets SZ leg set Application: Leg set for general applications Version: Extruded aluminum profiles Height-adjustable bases Suitable for the construction of highload conveyor sections in conjunction with ST /... conveyor units b b Scope of delivery: Incl. height-adjustable bases, incl. fastening material to mount the leg set onto a conveyor section, drive unit, curve, diverter, or switch. h sz >30 h sz <30 Delivery condition: Not assembled b+80 b+80 00393 003896 9 SZ leg set 0039 b h SZ No. (mm) (mm) ; 60; 8 00 000 38 998 06 b = mm h SZ = mm b = track width in direction of transport h SZ = leg set height
3 8 0 380 (008.09) TS Bosch Rexroth AG 6 Leg sets SZ /U leg set Application: Leg set for multi-level sections Version: Extruded aluminum profiles Height-adjustable bases Suitable for the construction of highload conveyor sections in conjunction with ST /... conveyor units Scope of delivery: Incl. height-adjustable bases, incl. fastening material to mount the leg set onto a conveyor section, drive unit, curve, diverter, or switch. Delivery condition: Not assembled SZ /U leg set b h SZ No. (mm) (mm) ; 60; 8 360 000 38 998 07 b = track width in direction of transport h SZ = leg set height b = mm h SZ = mm h sz 003897 b b+0 b+30 6 7 8 9 0 3 6
6 6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Leg sets Foundation bracket, anchor bolt Application: Frames are fastened to the floor with the foundation bracket. The hole for the anchor bolt can be bored without removing the foundation bracket. A B 0-3 Material: A: Sheet steel, galvanized and black chrome-plated 76 73 60 C SW3 8 Foundation bracket No. A 0 3 8 6 8 90 D M8 0, Anchor bolt No. B 3 8 6 60 00390 T-head bolt and nut No. C 00 3 8 3 08* ) D 00 3 8 8 78* ) * ) Part number. Article can only be ordered in the quantity specified as a packing unit ( ).
3 8 0 380 (008.09) TS Bosch Rexroth AG 7 Positioning and orientation Positioning and orientation 000886.eps Design F 7- Positioning unit F 7-3 3 6 7 8 9 0 3 6
7 Bosch Rexroth AG TS 3 8 0 380 (008.09) Positioning and orientation Design In order to process workpieces and maintain production tolerances, workpiece pallets must be stopped and positioned in the processing station. In doing so, the workpiece pallets can be exactly positioned by up to ±0.3 mm and the system can absorb vertical process forces of up to 000 N. Applications: For a manual workplace with low demands on positioning accuracy and if there are no forces on the workpiece pallet, a VE stop gate 8 3 alone may be sufficient. For exact positioning and to lift the workpiece pallet from the conveyor medium: PE 7 3.
3 8 0 380 (008.09) TS Bosch Rexroth AG 7 3 Positioning and orientation PE positioning unit Application: Positioning a workpiece pallet in a manual or automated processing station with high demands on positioning accuracy (±0.3 mm). Version: Can be used with all WT workpiece pallets up to 8 x 00 mm Lift over conveyor medium approx. mm Positioning accuracy: ±0.3 mm Permissible vertical process force with center load: Up to 000 N* incl. WT *) Permissible vertical process load if assembled in the section. Higher process forces possible with direct support (on request). Scope of delivery: Incl. fastening material for mounting of the PE in conveyor sections. Delivery condition: Assembled Required accessories: VE /... stop gate F 8 3 00396 3 6 7 8 9 0 PE positioning unit b l No. (mm) (mm) 38998 60 b = mm 60 60 l = m 60 8 8 8 8 00 b = track width in direction of transport l = workpiece pallet length 3 6
7 Bosch Rexroth AG TS 3 8 0 380 (008.09) Positioning and orientation
3 8 0 380 (008.09) TS Bosch Rexroth AG 8 Transportation control Transportation control 00089.eps Design F 8- Stop gates F 8-3 Switch bracket F 8- Proximity switch F 8-6 3 6 7 8 9 0 3 6
8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Transportation control Transportation control The transportation control components are used to control the flow of workpiece pallets in the transfer system. Transportation control includes: Stopping and separating workpiece pallets 8 3 Querying the position of a workpiece pallet. A suitable bracket for the switch or identification system is required for this 8 ; 9- Controlling operation sequences Stop gates VE / and VE 6/ stop gates are used to separate and stop workpiece pallets, e.g. in an automated station. They are pneumatically operated. If no pressure is applied, the stop gate is moved into the locked position via a spring, thus substantially improving production reliability. Stop gates are available with and without shock absorbers. Switch bracket Switch brackets are used to fasten switches that transfer information on whether a workpiece pallet has been stopped by the stop gate or if it has passed it.
3 8 0 380 (008.09) TS Bosch Rexroth AG 8 3 Transportation control Stop gates VE /00 stop gate Application: Stopping of one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Delivery condition: Assembled. 00397 Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (Steckfix, ø mm). Permissible impact force per WT WT v N ) (kg) (m/min) 0 0 0 6 0 9 ) Permissible conveyor speed VE /00 stop gate 3 Optional accessories: Proximity switch for position inquiry 8 No. 3 8 998 8 6 7 8 VE /D-300 stop gate Permissible impact force per WT 9 Application: Damped stopping of one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Delivery condition: Assembled. 00398 Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (Steckfix, ø mm). Optional accessories: Proximity switch for Stop gate position inquiry (engaged/ not engaged) Damper position inquiry (extended/ retracted) WT v N ) (kg) (m/min) 300 6 300 9 60 60 8 ) Permissible conveyor speed VE /D-300 stop gate No. 3 8 998 7 0 3 6
8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Transportation control Stop gates VE 6/D-000 stop gate Permissible impact force per WT Application: Damped stopping of one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Delivery condition: Assembled. 00399 Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (Steckfix, ø mm). WT ) v N (kg) (m/min) 000 6 000 9 900 700 8 ) Permissible conveyor speed VE 6/D-000 stop gate Optional accessories: Proximity switch for inquiry of Stop gate position inquiry (engaged/ not engaged) Damper position inquiry (extended/ retracted) No. 3 8 998 6
3 8 0 380 (008.09) TS Bosch Rexroth AG 8 Transportation control Switch bracket SH /U-H switch bracket Application: For fastening an Mx proximity switch for workpiece pallet position inquiry from below. Especially sturdy metal version. Version: Die-cast aluminum Bearing load up to 00 kg Centering lugs for pre-positioning and fast assembly in the profile groove Integrated stop for mm sensor Mounting location: On the assembly kit for the switch bracket. 007.eps Scope of delivery: Incl. fastening material for assembly. Required accessories: Assembly kit for SH /U-H switch bracket Mx proximity switch with switch distance S N 7 mm, F 8-6 SH /U-H switch bracket No. 3 8 37 89 3 6 7 8 Assembly kit for SH /U-H switch bracket Application: Holding plate to bring the switch bracket into the correct inquiry position. Required accessories: SH /U-H switch bracket Mx proximity switch with switch distance S N 7 mm, F 8-6 9 0 Version: Centering lugs for pre-positioning and fast assembly Mounting location: On section profile. 003898 Scope of delivery: Incl. fastening material for assembly. Delivery condition: Not assembled. SH /U-H kit b (mm) No. 3 8 3 60 3 8 3 8 3 8 3 3 b = track width in direction of transport 6
8 6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Transportation control Proximity switch M proximity switch M proximity switch Application: Recognition of the position of a workpiece pallet No. 3 8 37 99 Version: NO PNP according to IEC/EN 6097- --00, connection via V plug (M) Can be used for all applications in the TS range Resistant to media such as test oil and test petrol Optical LED function display Gold-plated contacts Short installation lengths of 0 mm Metal thread Mx Switch distance S N = 7 mm Operating voltage: 0 to 30 V Switching frequency: 300 Hz Operating current: 0 ma Idle current: Max. ma Protection class: IP 67 Ambient temperature: to 70 C 006.eps 00798.eps E I 3 /BN /BK 3/BU M x 6 L+ L- Required accessories: SH /U-H switch bracket Holding plate for switch bracket F 8-
3 8 0 380 (008.09) TS Bosch Rexroth AG 9 Identification systems Identification systems Identification and data tag systems are used to control numerous production and transport systems in the assembly technology sector. Data related to objects is the basis for targeted control of processes and processing steps Infeeding or outfeeding workpiece pallets according to type or variant when manufacturing product variants on flexible assembly systems. You can find our current range of identification and data tag systems in the Identification systems catalog. Required accessories: Assembly kit for identification system read/write heads 9-3 6 Identification systems catalog No. DE / EN / FR 3 8 36 09 7 8 9 0 3 6
9 Bosch Rexroth AG TS 3 8 0 380 (008.09) Identification systems Assembly kit for ID identification system Application: For fastening a read/write head for the ID identification system Version: Centering lugs for pre-positioning and fast assembly 003900 Assembly kit for ID identification system b (mm) No. 3 8 36 60 3 8 36 8 3 8 36 b = track width in direction of transport Mounting location: On section profile. Scope of delivery: Incl. fastening material for assembly of the bracket. Delivery condition: Not assembled. Required accessories: ID read/write head, F 9- Assembly kit for ID 0 identification system Application: For fastening a read/write head for the ID 0 identification system Version: Centering lugs for pre-positioning and fast assembly 00390 Assembly kit for ID 0 identification system b (mm) No. 3 8 0 60 3 8 8 3 8 b = track width in direction of transport Mounting location: On section profile. Scope of delivery: Incl. fastening material for assembly of the bracket. Delivery condition: Not assembled. Required accessories: ID0 read/write head, F 9-
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 Technical data Technical data System specifications F 0- Dimensioned drawings F 0-6 Motor data F 0-7 Metric/English conversion chart F 0-0 3 6 7 8 9 0 3 6
0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data System specifications Application The Rexroth transfer systems all form a program of fine-tuned mechanical components that are used to convey, separate, and position workpiece pallets. With these components, you can create almost any system layout you need. The systems are primarily used to convey workpieces (on Rexroth workpiece pallets) to and from manual or automatic work stations on an assembly line. Planning Transfer system planning, setup, initial start-up and maintenance should only be done by trained personnel. Rexroth offers training courses for this. Scope of delivery small parts The proximity switches, pneumatic valves, and electrical and pneumatic installation material that are necessary for operation are usually not included in the scope of delivery. These parts are only preassembled if they guarantee special functional safety or if installing them at a later point would require too much effort. The notes on the required flow control valves and check valves in the pneumatic switching plan (listed in the assembly and operation instructions) must be followed. Notes Examples Installation references, pneumatic switching plans and typical function processes are described in the catalogs and assembly instructions. These must be followed when setting up and initially operating the system. CE identification, responsibility Components that fall under the EC machinery guideline are delivered with the corresponding manufacturer s declaration. Overall responsibility for system safety (declaration of conformity, CE identification) lies with the system builder. The references in the assembly instructions and in the Instructions for Employees on Safety 3 8 7 7 must be followed. Ambient conditions Environmental conditions climatic The transfer systems have been designed for stationary use in a location that is protected from the elements. Operating temperature + to +0 C - to +60 C with 0% less load Storage temperature - C to +70 C Relative humidity to 8%, non-condensing Air pressure > 8 kpa appropriate height < 00 m above sea level. Load values are reduced by % when the system is set up at a location that is over 00 m above sea level. Environmental conditions biological Avoid molds, fungi, rodents, and other vermin. Environmental conditions physical Do not set up near sandy or dusty sources. Do not set up in areas that are regularly jarred by high forces caused by e.g. presses, heavy machinery, etc. Environmental conditions chemical Do not set up near industrial systems with chemical emissions. Materials used The materials used in the components are primarily: Non-rusting steel or steel protected against corrosion by a special surface, Brass, Cast or malleable aluminum alloy, Polyurethane, polyamide, some with additives to improve electrical and mechanical characteristics and UHMW polyethylene, NBR or Viton for elastic seals.
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 3 Technical data Media resistance Resistant to many common media used in production such as water, mineral oil, grease, and detergents. Contact your Rexroth representative if you have any doubts about resistance to specific chemicals, e.g. test oil, doped oils, aggressive detergents, solvents, or brake fluid. Avoid long-term contact with acidic or basic reacting materials. Suitability for electrostatically sensitive areas Almost all of the components and parts in Rexroth transfer systems are ESD-compatible or available in ESD compatible design. They can thus principally be used in EPA (ESD protected areas). We do, however, recommend that you contact your Rexroth representative. Contamination Wear may increase dramatically if the system is contaminated due to environmental factors, particularly with abrasive media such as sand and silicates, but also due to processes running on the transfer system (e.g. welding beads, pumice dust, glass shards, shavings, or lost parts ). In such cases, maintenance intervals must be substantially shortened. Functional safety Resistance to media and contamination does not mean that functional safety is guaranteed in every case. Liquids that thicken on evaporation and are highly viscous or adhesive (sticky) could lead to a disruption in function. Media with lubricating properties may reduce the driving power transferable by friction if they are carried over onto systems with rollers. Such cases require special attention when planning the system and adjusting the maintenance intervals. Environmental sustainability, recycling The materials used are environmentally sustainable and may be recycled or reused (if components are converted or replaced). Recyclability is ensured by the selection of material and the possibility to take the components apart. Pneumatic connection data Oiled or non-oiled, filtered, dry compressed air. Operating pressure 6 bar. Performance data is for an operating pressure of 6 bar. Maintenance The TS components require very little maintenance. Maintenance instructions are included in the operating manual. 3 6 7 8 9 0 3 6
0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data System specifications Wear Wear is caused by the basic principle of this system and cannot be avoided. Constructive measures and selection of the proper materials will help functional safety last for the lifetime of the system. However, wear depends on the operating, maintenance, and ambient conditions of the system and the location (resistance, contamination). Measures to reduce wear The following measures reduce wear and the friction caused by it: Switch off conveyor sections when the system is not running, e.g. during breaks, over night, on the weekend. Only select speeds that correspond to the particular function. Minimize the weight of the workpiece pallet do not overload with material in workpiece supports. Avoid unnecessary accumulation sections, e.g. by reducing the number of workpiece pallets. Switch off accumulation sections carrying heavy workpiece pallets if transport is not necessary. Especially important: Avoid contamination by abrasive media or reduce contamination with regular cleaning. Load specifications Permitted loads apply for conveyor sections only under the condition that workpiece pallets with the maximum permitted weight have accumulated. Higher loads are permitted if accumulation can be safely avoided. Accumulation operation is not permitted on curves, diverters, switches, or the positioning unit. Wear and conveyor speed Nominal data for the permitted workpiece pallet weight describe operation with standard speeds and normal operating conditions. Wear on the workpiece pallet wear pads and the conveyor medium will not influence system function throughout the service life. Wear and higher/lower loads Higher loads may lead to more wear and thus require, among other measures, shorter maintenance intervals. A linear decrease in wear can be calculated for lower loads (half load = half the wear = twice the service life). Loading the workpiece pallet, gravity center position Concentric load with a low center of gravity is generally preferable. Incorrect load distribution with a high and/or eccentric gravity center on the workpiece pallet may have a negative influence on running and safety. Pay attention when arranging workpiece supports and workpieces on the pallet that the center of gravity of the loaded workpiece pallet is within the area /3 of the length or width from the center of the workpiece pallet. The maximum height of the center of gravity over the conveying level should not exceed / of the workpiece pallet length or width. hs l wt / 3 / 3 007903.eps b wt
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 Technical data Loading the workpiece pallet, combination of empty and loaded workpiece pallets When setting up and testing the modular units, the workpieces pallets should not all have the same weight on the sections, i.e. full and empty pallets should all come through the circuit. Extreme differences in weight may require special measures to avoid functional disruptions. This applies, e.g. to the permitted accumulation length before stop gates and for the function of dampers and damped stop gates. Function is usually not limited if the weight ratio is : between heavy workpiece pallets (loaded with a workpiece) and light workpiece pallets (empty). Loading the workpiece pallet, minimum weight The minimum weight of the workpiece pallet is generally not relevant. In special cases, depending on the marginal conditions, an application-specific minimum weight may be required for safe and continuous transport. This can occur, for example, if switching elements have to be manually operated (e.g. on a rocker), or if a lighter workpiece pallet does not run smoothly when changing directions. In such unusual cases, additional weight should be added when designing the workpiece pallet. Overloading Overloading the conveyor sections may damage the conveying medium and cause the motor and gears to fail. When overloading of pneumatic components occurs, function cannot be guaranteed. Transportation speed, influence on wear Wear on the conveying medium, slide rails, workpiece pallet wear pads and the like is proportional to the conveying speed. This means that, in comparison to the standard speed of m/min., when running at 8 m/min. the wear limit is already reached at /8 or /3 of the running time. Transportation speed, dynamic influences When the conveying speed increases, bumps when changing directions and the rebound force on the stop gates also increase. This may require longer settling periods or shock absorbers before the next movement. 3 6 7 8 9 0 3 6
0 6 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data Dimensioned drawings WT workpiece pallet l = l WT 37 E D B A b = b WT = = b C = = l 003883 A Exciter element B Recess for ID 0 data tag C Stop-gate recess D Bore for positioning bushing E Guide rollers b WT l WT m WT F G b l Nr. (mm) (mm) (kg) (kg) (mm) (mm) 7, 0 9 9 3 8 60 0,3 9 3 3 8 60 60,7 3 3 3 8 6 60 8 0, 60 3 0 3 8 7 8 8 7, 60 0 0 3 8 8 8 00 3,0 60 0 7 3 8 9 m WT = Workpiece pallet weight F G = Permissible workpiece pallet loading weight on the conveyor medium.
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 7 Technical data Dimensioned drawings WT : Carrying plate standard dimensions l = l WT - V,8 3 b = b WT - = = b 3, H7 6 7 = = l 8 00388 9 0 b WT l WT v m Pl b l Nr. v m Pl b l Nr. (mm) (mm) (mm) (kg) (mm) (mm) (mm) (kg) (mm) (mm),7 6,9 9 9 3 8 08 9,0 0, 9 9 3 8 66 60,7 9,9 9 3 3 8 08 9,0,9 9 3 3 8 67 60 60,7,3 3 3 3 8 087 9,0, 3 3 3 8 68 60 8,7 8,6 3 0 3 8 090 9,0 7,9 3 0 3 8 69 8 8,7, 0 0 3 8 093 9,0 36,3 0 0 3 8 70 8 00,7 9,8 0 7 3 8 096 9,0,7 0 7 3 8 7 m Pl = Plate weight 3 6
0 8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data WT : Carrying plate special dimensions l = l WT - mm V,8 b = b W - mm = = b 3, H7 = = l 00388 b WT l WT v b l Nr. v b l Nr. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) l TP 60 b WT 60,7?? 3 8 998 6 9,0?? 3 8 998 63 60 l TP 8 b WT 60,7?? 3 8 998 6 9,0?? 3 8 998 6 60 l TP 8 60 b WT 8,7?? 3 8 998 66 9,0?? 3 8 998 67 8 l TP 00 60 b WT 8,7?? 3 8 998 68 9,0?? 3 8 998 69 8 l TP 00 8 b WT 00,7?? 3 8 998 70 9,0?? 3 8 998 7 00 l TP 0 8 b WT 00,7?? 3 8 998 7 9,0?? 3 8 998 73
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 9 Technical data Dimensioned drawings AS /H, AS /XH drive module AS /H 390 b+3 33, 38 99 b-0 b+80 3 AS /XH 390 b+3 9 89 b-0 6 7 60 b+80 0 8 9 0 b 3 003886 3 8 998 33 3 8 998 3 Variables: GM = gear motor; 0: Without (SW7 interface) : With gear motor SW7 : Without (interface to SEW connection, round shaft ø 0) b = section width in direction of transport LG = lateral guide material : Steel : Polymer 3: Aluminum BG = bevel wheel material : Polymer : Sintered metal Motor data, connection either with cable/plug (AT=S) or terminal box (AT=K) 0-6
0 0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data AS /H-FR, AS /XH-FR drive module AS /H-FR 390 b+3 33, 38 99 b-0 b+80 AS /XH-FR 390 b+3 b 9 89 b-0 60 b+80 0 3 8 998 3 3 8 998 3 003887 Variables: GM = gear motor; 0: Without (SW7 interface) : With gear motor SW7 : Without (interface to SEW connection, round shaft ø 0) b = section width in direction of transport LG = lateral guide material : Steel : Polymer 3: Aluminum BG = bevel wheel material : Polymer : Sintered metal Motor data, connection either with cable/plug (AT=S) or terminal box (AT=K) 0-
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 Technical data Dimensioned drawings ST /H, ST /XH conveyor unit ST /H l b 99 ST /XH l b 3 p p = = = = = = = = 60 p b 89 b+80 6 7 8 0 003888 9 b ) l ) 3) l V p ) N ) 6) l WT LG 7) BG 8) Nr. (mm) (mm) (mm) (mm) ; 60; 8 390-60 30 3; ;... 3 ; ; 3 ; 38 9980 (ST /H) ; 60; 8 8-09 9 3; ;... 60 ; ; 3 ; 38 998 (ST /XH) ; 60; 8 780-60 60 3; ;... 6 8 ; ; 3 ; b = mm ; 60; 8 97-3900 3 3; ;... 00 ; ; 3 ; l = mm p = mm LG = BG = 0 ) b = track width in direction of transport ) l = length is rounded down acc. to the roller division, l = p N ) p = roller spacing (division) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. 6) l WT = workpiece pallet length (in direction of transport) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal 3 6
0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data ST /H-FR, ST /XH-FR conveyor unit ST /H-FR l b 99 ST /XH-FR l b p p = = = = = = = = 60 p b 89 0 b+80 003889 b ) l ) 3) l V p ) N ) 6) l WT LG 7) BG 8) Nr. (mm) (mm) (mm) (mm) ; 60; 8 390-60 30 3; ;... 3 ; ; 3 ; 38 998 (ST /H-FR) ; 60; 8 8-09 9 3; ;... 60 ; ; 3 ; 38 998 3 (ST /XH-FR) ; 60; 8 780-60 60 3; ;... 6 8 ; ; 3 ; b = mm ; 60; 8 97-3900 3 3; ;... 00 ; ; 3 ; l = mm p = mm LG = BG = ) b = track width in direction of transport ) l = length is rounded down acc. to the roller division, l = p N 3) l V = preferred size ) p = roller spacing (division) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. 6) l WT = workpiece pallet length (in direction of transport) 7) LG = lateral guide material : Steel : Polymer 3: Aluminum 8) BG = bevel wheel material : Polymer : Sintered metal
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 3 Technical data Dimensioned drawings Conveyor unit/curve protective covers l = b WT, 3 6 003890 The protective covers are included as a selection parameter for the scope of delivery for curves, diverters, and switches. They can be ordered separately for conveyor units F - Versions: Protective covers for various widths and roller spacings. Special protective covers for section center, ends, and transitions. Material: Steel, galvanized. 7 8 9 0 3 6
l 0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data Dimensioned drawings CU /H, CU /XH curve 0 l 0 CU /H CU /XH 89 99 b b+9, 003893 b ) ) l WT l 3) ) l CD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 9, 38, ; ; ; ; ; 3 ; 0; 38 998 (CU /H) 60 60; 8 9 ; ; ; ; ; 3 ; 0; 38 998 6 (CU /XH) 8 8; 00 376, 7, ; ; ; ; ; 3 ; 0; b = mm CD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = curve length (length of main section) ) l = secondary section length ) CD = curve direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover
l 3 8 0 380 (008.09) TS Bosch Rexroth AG 0 Technical data DI /H, DI /XH diverter 0 b+9, b DI /H 99 3 b b+80 DI /XH 89 6 0 7 l 8 00389 b ) ) l WT l 3) ) l DD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 300 38, ; ; ; ; ; 3 ; 0; 38 998 8 (DI /H) 60 60; 8 60 ; ; ; ; ; 3 ; 0; 38 998 9 (DI /XH) 8 8 80 7, ; ; ; ; ; 3 ; 0; b = mm DD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = diverter length (length of main section) ) l = secondary section length ) DD = diverter direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover 9 0 3 6
0 6 Bosch Rexroth AG JU /H 89 99 l TS 3 8 0 380 (008.09) Technical data Dimensioned drawings JU /H, JU /XH switch b+9, XX b b b+80 JU /XH 0 l 00389 b ) ) l WT l 3) ) l JD ) DSM 6) DST 7) LG 8) BG 9) PS 0) Nr. (mm) (mm) (mm) ; 60 300 38, ; ; ; ; ; 3 ; 0; 38 998 30 (JU /H) 60 60; 8 60 ; ; ; ; ; 3 ; 0; 38 998 3 (JU /XH) 8 8 80 7, ; ; ; ; ; 3 ; 0; b = mm JD = DSM = DST = LG = BG = PS = ) b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) l = switch length (length of main section) ) l = secondary section length ) JD = switch direction : Left : Right 6) DSM = king shaft installation on main section : Left in direction of travel : Right in direction of travel 7) DST = king shaft installation on secondary section : Left in direction of travel : Right in direction of travel 8) LG = lateral guide material : Steel : Polymer 3: Aluminum 9) BG = bevel wheel material : Polymer : Sintered metal 0) PS = protective cover 0: Without protective cover : With protective cover
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 7 Technical data Motor data Connection conditions Electrical connection conditions for the drive motors: Connection to a 3-phase five-wire system (L, L, L3, N, PE). The motors are equipped with protective temperature switches which are to be connected to an overload switch-off and to be wired by the system installer according to the technical functions for operation during system set-up. Standard connection voltages for three-phase motors: Indicate the voltage/frequency combination in the ordering information for components that are operated with three-phase motors. 3 6 Voltage/frequency combinations: 00 V/0 Hz 08 V/60 Hz 0 V/0 Hz 0 V/60 Hz 0 V/0 Hz 30 V/60 Hz 380 V/0 Hz 0 V/60 Hz 00 V/0 Hz 60 V/60 Hz V/0 Hz 380 V/60 Hz 00 V/0 Hz 00 V/60 Hz 0 V/60 Hz 60 V/60 Hz 80 V/60 Hz 7 V/60 Hz ) 0 ) /0 Hz 0 ) /60 Hz Motor connection with cable/plug (AT=S) and 3A metal industrial plug-in connector l = 00 mm 7 8 9 0 3 ) Without motor, with gears (if technically practical) ) Motor design according to curus (UL Recognition Mark USA + Canada) 006778.eps 6
0 8 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data Motor data Voltage/current consumption Circuit type Voltage at 0 Hz Voltage at 60 Hz Y Y Y 00 V 0 V 380 V 00 V 0 V 00 V V 08 V 380 V 60 V 0 V 7 V 0 V 00 V 60 V 30 V 80 V 0 V Current consumption at rated power Motor type (0 Hz) (60 Hz) I N [A] I N [A] I N [A] I N [A] I N [A] cos ϕ ) P [W] ) P [W] 3) 003 ---- ---- 0.0 0.03 ---- 0.6 0 ---- 0.8 0. 0.7 0. 0.3 0.76 90 0 6. 0.8. 0.7 0.6 0.7 80 0 63.0..7.0 0.8 0.6 0 90 7.6 0.9. 0.8 0.7 0.7 0 90 76. 0.8. 0.7 0.6 0.73 80 0 73.....0 0.69 370 0 73a.6..3.3.0 0.7 0 738. 0.8. 0.7 0.6 0. 0 0 7 3..0 3.0.7. 0.67 0 630 8 3..8.8.6.3 0.7 0 630 8.. 3.8..8 0.7 70 860 ) Power factor ) Power output at 0 Hz 3) Power output at 60 Hz The data are typical values. Subject to changes. See motor type plate for binding data.
3 8 0 380 (008.09) TS Bosch Rexroth AG 0 9 Technical data Motor data Motor connection with cable/plug (AT=S) L X X U L L3 TW 3 3 3 V W TW 3 TW PE PE 6 PE PE TW PE 7 x, mm PE U V W M 3~ TW 6 TW 00689.eps 7 Cable according to VDE 08 part 80, e.g.: Lapp Öl-Flex 7* x. mm HO7RN-F 7* x. mm YSLY-JZ 7* x. mm 8 9 * Wire no. is cut off. 0 Connection list Connection terminals, motor 3~ Wire no. Pin no. Code Plug Socket U L V L W 3 3 L3 TW Thermo TW 6 Thermo PE PE PE 3 3 3 6
0 0 Bosch Rexroth AG TS 3 8 0 380 (008.09) Technical data Metric/English conversion chart Measurement multiply by to get: Linear millimeters (mm) inches kilometers (km) miles 0.03937. 0.6.6093 Area millimeters (mm ) 0.00 inches 6.6 Volume centimeters 3 (cm 3 ) inches 3 cm 3 = milliliter (ml) 000 ml = liter 0.060 6,387 Acceleration meter/second (m/s ) inch/second 39.37 0.0 Velocity Mass Force Pressure Torque meter/second feet/second kilogram (kg) pounds kilograms-f (kgf) Newtons (N) pounds-f Newtons bar PSI Newton meters (Nm) pound-inches 3,8 0.308.06 0.36 9,807 0.09,8 0.8. 69 8,8 0.98 Moment of inertia centimeters (cm ) 0.003 inches,63 Power Energy kilowatts (kw) horsepower (HP) Joules (J) foot/pounds (ft/lbs).3 76 0.7376.38 inches millimeters (mm) miles kilometers (km) inches millimeters (mm ) inches 3 centimeters 3 (cm 3 ) inch/second inch/second meter/second (m/s ) feet/second meter/second pounds kilogram (kg) Newtons (N) kilograms-f (kgf) Newtons (N) pounds-f PSI bar pound-inches Newton meters (Nm) inches inches centimeters (cm ) horsepower (HP) kilowatts (kw) feet/pounds (ft/lbs) Joules (J) Metric tap/drill specifications Tap Tap Drill size M M 0.7 3.3 mm M M 0.8. mm M6 M6.0 mm M8 M8. 6.8 mm M M.7 0. mm M6 M6.0 mm Temperature Degrees Celsius Degrees Fahrenheit (degrees Fahrenheit 3) 9 9 (degrees Celsius) + 3
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