Publication 9-02-089 rev 1-0 HELICAL COIL HEATERS HC AN HCS SERIES REPLACEMENT PARTS FOR PARTS ON HEATEC PROUCTS uring normal business hours: Phone 800-235-5200 Phone 23-821-5200 After normal business hours and weekends: Phone 800-235-5200 HEATEC AN ASTEC COMPANY
Introduction Scope If you own or operate a Heatec heater, this manual can help you identify replacement parts. The parts shown are for Heatec HC and HCS heaters used in the hot mix asphalt industry. Only typical units produced in recent years are shown. Locations and appearances of components on your heater may differ somewhat from those shown. Because of differences in heaters, some parts may not apply to your heater. Importance of model and serial number Before contacting Heatec for replacement parts you will need to know the model and serial number of your heater. This information is shown on the heater nameplate affixed to the heater. If you want parts for the burner, you will need to know the name, model and serial number of the burner. This information is shown on the nameplate affixed to the burner. The difference between HC and HCS heaters The HC series of heaters has a manifold that distributes thermal fluid to multiple thermal fluid circuits that are independently controlled. (See Fig. 2) The HCS series does not have a manifold, but has a single thermal fluid circuit that circulates through the heater and through various tanks and equipment being heated. (See Fig. 1.) Both the HC and HCS series of heaters have an operator control panel that varies somewhat according to the number of thermal fluid circuits and options. Copyright 2002 Heatec, Inc. Heatec retains copyright on all text and graphic images in this manual. This manual is also available in electronic form as a PF file from our website Heatec.com. You may download the file and make a single printed copy for personal use. You may NOT print multiple copies of this manual or any portions thereof without the express written permission of Heatec. You may NOT distribute electronic copies of this manual. Moreover, you may NOT mirror or include any portion of this manual in other documents without our express permission. Page 2
Contents Introduction...2 Heatec HCS heater..., 5 Heatec HC heater with combustion air preheater...6, Front panel parts for typical HC and HCS heaters...8, 9 Inside panel parts for typical HC and HCS heaters...10, 11 Power Flame burner, fully modulating, oil-fired...12, 13 Power Flame burner, fully modulating, gas-fired...1, 15 Power Flame burner, fully modulating, combination gas-oil fired...16, 1 Sihi centrifugal pump... 18 Nitrogen system for expansion tank... 19 Page 3
1 2 3 18 5 1 6 16 15 1 13 12 11 10 9 8 19 20 21 2 26 25 2 22 23 Figure 1. Heatec HCS heater. Page
Parts list for Figure 1 Key escription Part No. Use On 1 Expansion tank, 100 gal. 3000015 A Expansion tank, 15 gal. 3000016 B Expansion tank, 280 gal. 300001 C, 2 Sight gage shutoff valve kit 5000923 All 3 Sight gage 500092 All Helical coil, 2, 32-3/8 x 63-/8 3000011 A Helical coil, 2, 3-3/8 x 8-5/8 3000052 B Helical coil, 2-1/2, 39-3/8 x 111-3/8 3000013 C Helical coil, 3, 51-1/2 x 121-3/8 300001 5 Insulation, 1 5001201 All Insulation, 2 5001202 All 6 Outlet pressure gage 5000922 All Thermometer 50155 All 8 Thermocouple 50018 All 9 Valve No. 2 (purge), 2 50000531 All 10 Valve No. 1 (strainer), 3 5000535 All 11 Valve No. 3 (expansion), 2 5000531 All 12 Strainer 5002889 All 13 Valve No. (coil inlet), 2 Y 500685 All 1 Flame scanner 500089 All 15 Circulating pump, 100 gpm 500260 A Circulating pump, 100 gpm 500639 B Circulating pump, 150 gpm 50058 C, Circulating pump, 150 gpm 5003108 F 16 Inlet pressure gage 50155 All 1 Inlet pressure gage valve, 1/ ball 500059 All 18 Shutoff valve, low media pressure switch 500059 All 19 Low media level switch 500551 All Low media level float (not visible) 50090 All Key escription Part No. Use On 20 High flue gas temperature switch 5000901 All 21 Burner, modulating, oil C1-O 500918 A Burner, modulating, gas C1G-12 501618 A Burner, modulating, comb C1-GO-12 50091 A Burner, modulating, oil C2-OA 501605 B Burner, mdulating, gas C2-G-15 50115 B Burner, modulating, comb C2-GO-15 5015998 B Burner, modulating, oil, C2-OB 5016261 C Burner, modulating, comb C2-G-20B 501639 C Burner, modulating, comb C2-GO-20B 5016062 C Burner, modulating, oil C3-OB 5015958 Burner, modulating, gas C3-G-25B 5016381 Burner, modulating, comb C3-GO-25B 501595 22 Pump shaft hub, 2mm with bolts 50060 A, B Pump shaft hub, 2mm with bolts 500608 C, Coupling flange (2) 500601 A, B Coupling flange (2) 500602 C, Coupling insert 500610 A, B Coupling insert 500611 C, Motor shaft hub, 1-3/8 with bolts 50060 A, B, Motor shaft hub, 1-5/8 with bolts 500605 C 23 Circulating pump motor, 5 hp 500093 A Circulating pump motor, 10 hp 5001615 B Circulating pump motor, 15 hp 500290 C, 2 Fuel oil cooling coil All 25 Fuel oil filter 50011 All 26 Low media pressure switch 5005665 All 2 Expansion tank pressure relief valve (for nitrogen only), 1 5000561 All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 COE A B C Page 5
1 2 3 23 5 6 8 22 21 9 10 11 12 20 19 18 1 16 1 15 13 2 25 26 31 30 29 28 2 Figure 2. Heatec HC heater with combustion air preheater. Page 6
Parts list for Figure 2 Key escription Part No. Use On 1 Expansion tank, 15 gal. 3000016 E Expansion tank, 280 gal. 300001 F, G 2 Sight gage shutoff valve kit 5000923 All 3 Sight gage 500092 All Helical coil, 2, 3-3/8 x 8-5/8 3000052 E Helical coil, 2-1/2, 39-3/8 x 111-3/8 3000013 F Helical coil, 3, 51-1/2 x 121-3/8 300001 G 5 Insulation, 1 5001201 All Insulation, 2 5001202 All 6 Thermocouple 50018 All Thermometer 50155 All 8 Outlet pressure gage 5000922 All 9 Auxilliary circuit valve, 2 50000531 All 10 Auxilliary side pump, 100 gpm 500638 All 11 Pump shaft hub, 2mm with bolts 50060 All Coupling flange (2) 500601 All Coupling insert 500610 All Motor shaft hub, 1-3/8 with bolts 50060 All 12 Auxilliary pump motor,.5 hp 500150 All 13 Valve No. 2 (purge), 2 5000531 All 1 Valve No. 3 (expansion), 2 5000531 All 15 Valve No. 1 (strainer), 3 5000535 All 16 Strainer 5002889 All 1 Valve No. (coil inlet), 2 500685 All 18 Flame scanner 500089 All 19 Circulating pump, 100 gpm 500260 E Circulating pump, 150 gpm 5003108 F, G 20 Pump shaft hub, 2mm with bolts 500606 E Pump shaft hub, 2mm with bolts 50060 F,G Coupling flange (2) 500600 E Coupling flange (2) 500601 F,G Coupling insert 500609 E Coupling insert 500610 F,G Motor shaft hub, 1-1/8 with bolts 500603 E Motor shaft hub, 1-38 with bolts 50060 F,G 21 Inlet pressure gage 50155 All 22 Inlet pressure gage valve, 1/ ball 500059 All 23 Shutoff valve, low media pressure switch 500059 All Key escription Part No. Use On 2 Low media level switch 500551 All USE ON COES HEATER MOEL HC-120 HC-200 HC-300 Low media level float (not visible) 50090 All 25 High flue gas temperature switch 5000901 All 26 Burner, modulating, oil C2-OA 501605 E Burner, modulating, gas C2-G-15 50115 E Burner, modulating, comb C2-GO-15 5015998 E Burner, modulating, oil C2-OB 5016261 F Burner, modulating, comb C2-G-20B 501639 F Burner, modulating, comb C2-GO-20B 5016062 F Burner, modulating, oil C3-OB 5015958 G Burner, modulating, gas C3-G-25B 5016381 G Burner, modulating, comb C3-GO-25B 501595 G 2 Circulating pump motor, 5 hp 500093 E Circulating pump motor, -1/2 hp 500190 F, G 28 Fuel oil cooling coil All 29 Fuel oil filter 50011 All 30 Low media pressure switch 5005665 All 31 Expansion tank pressure relief valve (for nitrogen only), 1 COE E F G 5000561 All Page
12 1 2 3 11 10 5 9 9 9 8 6 5 Figure 3. Front panel parts for typical HC and HCS heaters. Page 8
Parts list for Figure 3 Key escription Part No. Use On 1 Modulating controller UC 3300 5008861 All 2 High media temp controller UC 2300 5010229 All 3 Handle, rotary 500630 All Switch, 2-pos, GE blk 501561 All 5 Transformer with screw terminals. 110 120 v, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt 50005 All Pilot light with blue lens. GE 5015596 All 6 Transformer with screw terminals. 110 120 v, GE, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt. GE 50005 All Pilot light with green lens. GE 5015595 All Transformer with screw terminals. 110 120 v, GE, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt. GE 50005 All Pilot light with clear lens. GE 5015599 All Key escription Part No. Use On 8 Transformer with screw terminals. 110 120 v, GE, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt. GE 50005 All Pilot light with red lens. GE 501559 All 9 Transformer with screw terminals. 110 120 v, GE, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt. GE 50005 All Pilot light with orange lens. GE 5015598 All 10 Transformer with screw terminals. 110 120 v, GE, incl lamp, w/o lens 5015592 All Lamp, 6 v, 2 watt. GE 50005 All Pilot light with white lens. GE 501559 All 11 Operator P-B, G-E Flush blk 501562 All 12 Alarm horn 500602 All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 HC-120 HC-200 HC-300 COE A B C E F G Page 9
1 18 2 3 1 16 15 5 6 1 13 13 13 12 11 10 9 8 Figure. Inside panel parts for typical HC and HCS heaters. Page 10
Parts list for Figure Key escription Part No. Use On 1 Breaker 100A E63B100L 50060 All 2 Breaker 5SX220-8 (A P) 5006365 All 3 Breaker 5SX2110- (10A) 500635 All Breaker 5SX2105- (.5A) 5006353 All 5 Breaker 5SX2101- (1A) 500635 All 6 Transformer Mach 1 kva 60/230-115v 500060 All Lug line side 3VU9135-1BB00 5006396 All 8 Motor controller 5015635 A, B, C, Motor controller 5008591 E, F, G 9 Feeder line side 3RV1915-1B 5006398 All 10 Auxillary contact 500601 All Key escription Part No. Use On 11 Motor controller 5006388 All 12 Auxillary contact 500601 All 13 Motor controller 50059 All 1 Feeder line side 3RV1915-1A 500639 All 15 Relay RYSUL-AC120 50069 All 16 Base IEC SYS-05 5002568 All 1 Hold down spring 500511 All 18 Fireye chassis 500596 All Fireye programmer 50008 All Fireye amplifier 500086 All Fireye display 50059 All Fireye base 5000882 All USE ON COES HEATER MOEL HCS-0 HCS-100 HCS-15 HCS-250 HC-120 HC-200 HC-300 COE A B C E F G Page 11
Figure 5. Power Flame burner, fully modulating, oil-fired Page 12
Parts list for Figure 5 Key escription Part No. Use On 61 Mod motor 5015229 all Mounting bkt 5009256 A Mounting bkt 5001656 B/C 5.2 Hub 3/8 square 500183 all 5.3 Crank arm assy 500186 all 5.10 Extension shaft 50018 all 5.8 Ball joints 500590 all 23 Ignition transformer 120/6000V 5001103 all 9 Back plate assy 500800 B/C 9 Sight glass 1-1/8 5002159 all 5 amper blade 501192 A 5002133 B/C 500213 6 amper axle 501193 A 5001980 B/C/ 92 Oil return ck valve 5002385 all 60 Modulating oil valve 5015999 A Modulating oil valve 500165 B Modulating oil valve 5002386 C/ 5. Crank arm assy 5009110 all 5.9 Push rod 5/16 x 36 50119 all 102 amper guard 501195 A amper axle bushing 8.1 amper arm 5/16 x 1-5/8 501196 B/C 50119 C 5002135 all 5010280 all 56 Linkage cross strap 501198 A 501199 B/C/ Horseshoe clip (2) 500180 all 6 Long brass pin (2) 50019 all 5.5 Crank arm assy 500100 all 19 Pump coupling adapter 5001086 all 16 Blower wheel 5001082 A/B 500108 C 500921 8 Motor mtg plate 501660 A 5002598 B/C 5016060 C Key escription Part No. Use On 15 Blower motor 1/2 hp 500216 A Blower motor 1 hp 5001382 B Blower motor 1-1/2 hp 5002588 C Blower motor 3 hp 5005388 2 Blast tube 5001880 A 5016013 B/C 500659 3 Choke & end ring 500123 A 5016203 B/C 501201 3.2 Flame scanner 500089 all 15 Fuel pump motor 5000929 all 21. Pump stand 501229 all 21.5 Adapter plate 500262 all 21 Oil pump 500109 A 5001095 B/C 500230 21.3 Bell housing 500109 all 21.2 Coupling 501228 all 22.1 Oil valve 5001098 all Key escription Part No. Use On 32.1 Oil ignition cables pair USE ON COES BURNER MOEL C1-O C2-OA C2-0B C3-OB COE A B C 500112 all 32 Ignition cable guide 5001291 all 26 Oil ignition electrodes (pair) 31 Ignition electrode clamp 500110 all 5001290 all iffuser 5005218 A 2 Oil nozzle (elavan Simplex Type B.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 6.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 9.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 16 gph/5 deg 30 Oil gun mounting plate 5001080 B/C 5001081 500126 A 5015966 B 501626 C 501215 50122 all 25 Oil gun assembly 50016 A 500110 B/C 5001106 20 Pump coupling 501212 A 5001088 B/C 5001089 Page 13
Figure 6. Power Flame burner, fully modulating, gas-fired Page 1
Parts list for Figure 6. Key escription Part No. Use On 61 Mod motor 5015229 all Mounting bkt 5009256 A Mounting bkt 5001656 B/C 5.2 Hub 3/8 square 500183 all 5.3 Crank arm assy 500186 all 5.10 Extension shaft 50018 all 5.8 Ball joints 500590 all 8 Ignition transformer 120/6000V 5001132 all 9 Back plate assy 500800 B/C 9 Sight glass 1-1/8 5002159 all 5 amper blade 501192 A 5002133 B/C 500213 6 amper axle 501193 A 5001980 B/C/ 5. Crank arm assy 5009110 all 5.9 Push rod 5/16 x 36 50119 all 102 amper guard 501195 A amper axle bushing 501196 B/C 50119 C 5002135 all 58 Air switch 500888 all 8.1 amper arm 5/16 x 1-5/8 5010280 all 56 Linkage cross strap 501198 A 501199 B/C/ Horseshoe clip (2) 500180 all 6 Long brass pin (2) 50019 all 5.5 Crank arm assy 500100 all 16 Blower wheel 5001082 A/B 500108 C 500921 8 Motor mtg plate 501660 A 5002598 B/C 5016060 C Key escription Part No. Use On 15 Blower motor 1/2 hp 500216 A Blower motor 1 hp 5001382 B Blower motor 1-1/2 hp 5002588 C Blower motor 3 hp 5005388 2 Blast tube 500258 A 5016012 B/C 501200 3 Choke & end ring 500123 A 5016203 B/C 501201 3.2 Flame scanner 500089 all 62.3 Ignition cable 5001128 all 62.1 Iginition electrode 500112 all 62.2 Electrode clamp 501202 all 63 Pilot orfice 501203 all 69 Pilot mtg plate assy 50120 A 59S Complete scanner pilot assy 501205 B/C 501206 5001363 A/B/ C 500183 1 Pilot valve 5001131 all 0 Pilot gas regulator 5001130 all 93 Pilot shutoff cock 500059 all 80 Ball valve (with port) 91 Main gas pressure regulator 90 Low gas pressure switch 50120 A 501208 B 501209 C 5005983 500110 A 500111 B 500112 C 5016116 5016312 B/C 501210 Key escription Part No. Use On 9.1 Honeywell valve 5010522 A USE ON COES BURNER MOEL C1-G-12 C2-G-15 C2-G-20B C3-G-25B Honeywell valve 1.5 5002683 B Honeywell valve 2 500253 C Honeywell valve 2.5 50026 9 Honeywell gas valve operator COE A B C 50016 all 8 Buterfly valve 1 5009109 A Buterfly valve 1.5 5012236 B/C/ 89 High gas pressure switch 500560 B/C 501211 28 Nozzle adapter 500122 all 30 Oil gun mounting plate 501221 all iffuser 5005218 A 5001080 B/C 5001081 25.1 Gas gun assembly 501222 A 5001105 B/C 501223 Page 15
Figure. Power Flame burner, fully modulating, combination gas-oil fired Page 16
Parts list for Figure. Key escription Part No. Use On 61 Mod motor 5015229 all Mounting bkt 5009256 A Mounting bkt 5001656 B/C 5.2 Hub 3/8 square 500183 all 5.3 Crank arm assy 500186 all 5.10 Extension shaft 50018 all 5.8 Ball joints 500590 all 8 Ignition transformer 120/6000V 5001132 all 9 Back plate assy 500800 B/C 9 Sight glass 1-1/8 5002159 all 5 amper blade 501192 A 5002133 B/C 500213 6 amper axle 501193 A 5001980 B/C/ 92 Oil return ck valve 5002385 all 60 Modulating oil valve 5015999 A Modulating oil valve 500165 B Modulating oil valve 5002386 C/ 5. Crank arm assy 5009110 all 5.9 Push rod 5/16 x 36 50119 all 102 amper guard 501195 A amper axle bushing 501196 B/C 50119 C 5002135 all 58 Air switch 500888 all 8.1 amper arm 5/16 x 1-5/8 5010280 all 56 Linkage cross strap 501198 A 501199 B/C/ Horseshoe clip (2) 500180 all 6 Long brass pin (2) 50019 all 5.5 Crank arm assy 500100 all 19 Pump coupling adapter 5001086 all 16 Blower wheel 5001082 A/B 500108 C 500921 8 Motor mtg plate 501660 A 5002598 B/C 5016060 C Key escription Part No. Use On 15 Blower motor 1/2 hp 500216 A Blower motor 1 hp 5001382 B Blower motor 1-1/2 hp 5002588 C Blower motor 3 hp 5005388 2 Blast tube 500258 A 5016012 B/C 501200 3 Choke & end ring 500123 A 5016203 B/C 501201 3.2 Flame scanner 500089 all 62.3 Ignition cable 5001128 all 62.1 Iginition electrode 500112 all 62.2 Electrode clamp 501202 all 63 Pilot orfice 501203 all 69 Pilot mtg plate assy 50120 A 59S Complete scanner pilot assy 501205 B/C 501206 5001363 A/B/ C 500183 15 Fuel pump motor 5000929 all 21. Pump stand 501229 all 21.5 Adapter plate 500262 all 21 Oil pump 500109 A 5001095 B/C 500230 21.3 Bell housing 500109 all 21.2 Coupling 501228 all 1 Pilot valve 5001131 all 0 Pilot gas regulator 5001130 all 22.1 Oil valve 5001098 all 93 Pilot shutoff cock 500059 all 80 Ball valve (with port) 91 Main gas pressure regulator 90 Low gas pressure switch 50120 A 501208 B 501209 C 5005983 500110 A 500111 B 500112 C 5016116 5016312 B/C 501210 Key escription Part No. Use On 9.1 Honeywell valve 5010522 A Honeywell valve 1.5 5002683 B Honeywell valve 2 500253 C Honeywell valve 2.5 50026 9 Honeywell gas valve operator 50016 all 8 Buterfly valve 1 5009109 A Buterfly valve 1.5 5012236 B/C/ 89 High gas pressure switch 32.1 Oil ignition cables pair 500560 B/C 501211 500112 all 32 Ignition cable guide 5001291 all 26 Oil ignition electrodes (pair) 31 Ignition electrode clamp 500110 all 5001290 all iffuser 5005218 A 2 Oil nozzle (elavan Simplex Type B.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 6.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 9.5 gph/5 deg Oil nozzle (elavan Variflow Bypass 16 gph/5 deg 30 Oil gun mounting plate 5001080 B/C 5001081 500126 A 5015966 B 501626 C 501215 50122 all 25 Oil gun assembly 5001151 A 50003 B/C 501150 20 Pump coupling 501212 A USE ON COES BURNER MOEL C1-GO-12 C2-GO-15 C2-GO-20B C3-GO-25B COE A B C 5001088 B/C 5001089 Page 1
Parts list for Figure 8 Figure 8. Sihi centrifugal pump. NOTE: When ordering relacemenat parts for Sihi centrifugal pumps, please refer to the item number shown above and the Heatec part number for the pump. The Heatec part numbers are shown in the parts list for Figures 1 and 2. Page 18
Figure 9. Nitrogen system for expansion tank. Optional for all HC and HCS heaters. Parts list for Figure 9 Key Part No. escription Qty 1 500906 Regulator Fisher #Y600, 3/ NPT, Spring Range 1-2.5 PSIG* 1 2 500589 Back Press. Relief Valve Fisher #289H-1/V2 Spring Range 1-.5 PSIG* 1 3 500205 Ball Valve, 3/ NPT Apollo #80-103-01 2 5003662 Pressure Gauge, 2 1/2 ial 0-5 PSIG 1/ Bottom Conn. 25 190A 02L 1 5 500323 Check Valve, 3/ NPT 800# F/S 1 6 50030 1 Cross 3000# F/S 1 500255 1 Union 3000# F/S 1 8 500321 1 x 3/ Bushing 3000# FPT SA 105 2 9 500838 1 x 1/ Bushing 3000# FPT SA 105 1 10 50026 Pipe Nipple 3/ x 2 1/2 SCH.80 11 5002 Pipe Nipple 1 x 3 SCH.80 3 12 500326 Gauge Valve 1/ FPT 60-101-01 1 13 500319 Pipe Nipple 1/ x 2 SCH. 80 1 1 500166 1 TEE 3000# F/S 1 * SET PRESSURE AT 2 PSIG MAX Page 19
November 2002 HEATEC, INC. 5200 WILSON R, CHATTANOOGA, TN 310 PHONES 23-821-5200 1-800-235-5200 WWW.HEATEC.COM E-MAIL: HEATEC@HEATEC.COM