TD 3.6 L4 Form No. 50960088 Revision A September 04 Deutz Engine Telescopic Handlers Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV) Parts Manual
Introduction Deutz TD 3.6 L4 The Table of Contents pages list the page locations of the various component groups on the engine. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. When ordering service parts, specify the part number, full description, quantity required, and the engine model and serial number. Model and serial number for this engine are stamped on the engine identification plate located on the top of the valve cover. NOTE: The engine manufacturer occasionally makes changes to engine components; therefore, it is important to always provide the factory parts department with the model and serial number of the engine when ordering parts. This is especially important when the part number in this parts manual is listed as CFPD (Call Factory Parts Department) or TBD (To Be Determined). The following icons shown on various pages provide important information or identify where additional information can be found. Valve cover is shown on page 8. Identifies where additional information can be found. Informs user of specific parts details for ordering. 0 Nm NOTE: Fastens to valve cover. Identifies missing, hidden parts, or adds informational comments. Refer to page 0 for the installation sequence. Alerts and directs user to investigate more information. NOTE: Quantities are for one piston; the engine uses four pistons. Identifies the correct torque of the bolt, nut, fitting, or other hardware. When a value is not present, refer to the engine shop manual for correct torque values and procedures. Model Serial Number 00057853 Engine Identification Plate (Located on top of the valve cover)
Deutz TD 3.6 L4 Table of Contents Component Locations............................................. Engine Block, Oil Pan, Plugs, and Gasket Set..........................4 Oil Pickup Lines..................................................6 Oil Cooler, Oil Filter, and Oil Pressure Sensor...........................7 Connecting Rod..................................................8 Piston..........................................................9 Crankshaft, Pulley, and Sensor.....................................0 Camshaft, Lifters, Rocker Arms, and Sensor........................... Cylinder Head and Valve Cover..................................... Flywheel Housing, Starter, and Starter Relay..........................4 Flywheel and Starter Ring.........................................6 Oil Pump and Timing Gear Cover...................................8 Fuel Injector Pressure Pump.......................................0 Fuel Rail and High-Pressure Fuel Lines.............................. Fuel Return Lines................................................3 Fuel Injector....................................................4 Glow Plug......................................................5 Turbocharger...................................................6 Turbocharger Oil Lines............................................7 Turbocharger Hose and Crankcase Breather Tube......................8 Turbocharger Exhaust............................................9 Exhaust Manifold Group...........................................30 Diesel Oxidation Catalyst (DOC) Group...............................3 Air Intake Manifold...............................................3 Air Intake Sensors...............................................33 Air Intake Tube Group............................................34 EGR Valve and EGR Cooler Group..................................36 Water Pump Group..............................................38 Thermostat Housing Group........................................40 Alternator Group.................................................4 Fan Belt and Tensioner...........................................44 Engine Wire Harnesses...........................................46 Harness Connectors..............................................48 ECU (Electronic Control Unit)......................................49 Numeric Index..................................................50 Subject Index...................................................5 Specifications.............................................56 PRINTED IN U.S.A. 50960088/AP094
Component Locations Deutz TD 3.6 L4 Intake Manifold Pressure Sensor Page 33; item 5 Fuel Rail Pressure Sensor Page ; item 7 Coolant Temperature Sensor Page 40; item 7 EGR Control Valve Page 36; item Alternator Page 4; item Air Temperature Sensor Page 33; item Starter Page 4; item 8 Camshaft Speed Sensor Page ; item 0 Crankshaft Speed Sensor Page 0; item Fuel Injector Pressure Pump Page 0; item Volume Control Page 0; item Starter Relay (hidden from view) Page 5; item 50960088/AP094 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Component Locations Coolant Temperature Sensor Page 40; item 7 Fuel Rail Pressure Sensor Page ; item 7 EGR Control Valve Page 36; item Volume Control Page 0; item Turbocharger Page 6; item Alternator Page 4; item Crankshaft Speed Sensor Page 0; item Camshaft Speed Sensor Page ; item 0 Oil Pressure Sensor Page 7; item 9 Oil Filter Page 7; item 4 PRINTED IN U.S.A. 3 50960088/AP094
Engine Engine Block, Oil Pan, Plugs, and Gasket Set Deutz TD 3.6 L4 5 0 Nm 80 Nm 53 5 54 9 3 5 5 4 3 80 Nm 0 Nm 60 6 8 55 9 6 7 8 Nm 56 6 57 7 8 4 43 60 5 4 4 7 0 0 0 Nm 4 95 Nm 0 Nm 44 0 Nm 4 Refer to Shop Manual 3 9 33 3 30 95 Nm 3 50960088/AP094 4 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Engine Block, Oil Pan, Plugs, and Gasket Set Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500780 ENGINE BLOCK ASSEMBLY..... (includes items 6-7) 0 3347 PISTON COOLING NOZZLE..... 8 03 50033 VALVE....................... 04 BEARING, THRUST............ 50034 Standard 500334 Oversize,53 mm 05 BEARING, MAIN............... 5 50035 Standard 500335 Undersize 84,75 mm 500336 Undersize 84,50 mm 06 876 PLUG........................ 5 07 50036 PLUG........................ 08 50037 PLUG........................ 09 33539 PLUG (M0-.0 mm)............ 0 3344 VALVE....................... 3339 SEALING RING................ 33537 PLUG........................ 3 3 50038 HOSE CONNECTOR........... 4 50039 SEALING RING................ 5 8776 PLUG (M-.5 mm)............ 6 3347 PLUG (M0-.0 mm)............ 7 333 SEALING RING................ 8 875 STUD........................ 3 9 33536 PLUG (M4-.5 mm)............ 6 0 500330 COMPRESSION SPRING........ 33405 BUSHING.................... 50033 ADAPTER.................... 3 50033 BOLT, MAIN BEARING CAP..... 0 4 500333 ALIGNMENT BUSHING........ 0 5 50056 BY-PASS..................... 6 TBD CAM BEARING/BUSHING....... 4 7 NSS MAIN BEARING CAP........... 5 (included with item ) 8 33537 PLUG........................ 9 8734 BOLT, TORX HEAD............ 4 30 3349 PLUG, OIL PAN DRAIN.......... 3 05407 SEAL........................ 3 500340 OIL PAN...................... 33 500560 SEALANT.................... 4 0589 BOLT........................ 8 4 33387 REAR MAIN SEAL............. 43 50035 REAR MAIN SEAL HOUSING..... (includes item 4) 44 3303 SEALANT.................... 5 33444 FILLER CAP.................. 5 500776 OIL FILLER TUBE.............. 53 0589 BOLT (torque 30Nm)............ 54 500777 GASKET..................... 55 500774 DIPSTICK, ENGINE OIL LEVEL... (includes item #56) 56 500775 O-RING (included w/#57)........ 57 500773 GUIDE TUBE, DIPSTICK........ 60 50056 SAFETY LOCK AGENT.......... 70 500559 GASKET SET, TD3.6 L4 ENGINE.. NOTE: At the time of publication of this parts manual, the engine OEM was unable to provide availability or pricing for the cam bushings/bearings (item 6). Please contact the Factory Parts Department for more information. 70 PRINTED IN U.S.A. 5 50960088/AP094
Engine Oil Pickup Lines Deutz TD 3.6 L4 0 Nm 6 35 Nm 3 6 5 4 0 Nm 0 Nm Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500406 TRANSFER PIPE, OIL.......... 0 8733 BOLT, TORX-HEAD............. 03 33538 PLUG........................ 04 500407 OIL SUCTION PIPE............ 05 50070 BOLT, TORX-HEAD............. 06 50056 SEALANT.................... 50960088/AP094 6 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Oil Cooler, Oil Filter, and Oil Pressure Sensor 9 0 Nm 4 3 5 40 Nm 3 30 Nm 8 6 7 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50040 OIL COOLER.................. 0 50040 GASKET, OIL COOLER......... 03 0589 BOLT........................ 4 04 303 FILTER, ENGINE OIL........... 05 3336 THREADED ADAPTER.......... 06 500404 PLATE/COVER................ 07 500405 O-RING...................... 08 05905 BOLT........................ 09 500553 SENSOR, OIL PRESSURE....... (includes item 0) 0 500554 O-RING SEAL................. PRINTED IN U.S.A. 7 50960088/AP094
Engine Connecting Rod Deutz TD 3.6 L4 5 4 Refer to Shop Manual 3 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50035 CONNECTING ROD ASSEMBLY.. (includes items -4) 0 50035 BUSHING, WRIST PIN.......... 03 500353 BOLT, CONNECTING ROD....... 04 NSS CONNECTING ROD CAP........ (included with item ) 05 ROD BEARING................ 500354 Standard 68,0 mm 500355 st undersize 67,75 mm 500356 nd undersize 67,50 mm NOTE: Quantities are for one connecting rod; the engine uses four connecting rods. 50960088/AP094 8 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Piston 4 3 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500357 PISTON ASSEMBLY............ (includes items -4 0 500358 SNAP RING, WRIST PIN......... 03 500359 WRIST PIN................... 04 500360 PISTON RING SET (one piston)... NOTE: Quantities are for one piston; the engine uses four pistons. PRINTED IN U.S.A. 9 50960088/AP094
Engine Crankshaft, Pulley, and Sensor Deutz TD 3.6 L4 3 8.5 Nm 5 4 5 Nm 4 7 3 Nm 6 5 3 8 Refer to Shop Manual Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500344 GEAR, ENGINE SPEED......... 0 500345 BOLT........................ 3 03 500346 PIN, ALIGNMENT.............. 04 500347 PULLEY, CRANKSHAFT......... 05 500348 BOLT, CRANKSHAFT PULLEY.... 06 500349 PIN, ALIGNMENT.............. 07 500350 WASHER, FLAT............... 08 500343 CRANKSHAFT................ 500376 BRACKET, ENGINE SPEED...... 50055 SENSOR, ENGINE SPEED...... 3 500378 BOLT ( 8,5 Nm).......... 4 500379 BOLT ( 5 Nm)............ 5 500563 O-RING...................... 50960088/AP094 0 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Camshaft, Lifters, Rocker Arms, and Sensor 3 30 Nm 5 4 0 6 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 0535 VALVE LIFTER, HYDRAULIC..... 8 0 50039 PUSHROD, VALVE LIFTER...... 8 03 05303 BOLT........................ 8 04 500393 ROCKER ARM................ 8 05 500394 ROCKER ARM BEARING........ 8 06 500778 CAMSHAFT................... 0 50055 SENSOR, ENGINE SPEED...... (includes item 3) 877 BOLT........................ 500563 O-RING...................... PRINTED IN U.S.A. 50960088/AP094
Engine Cylinder Head and Valve Cover 34 Deutz TD 3.6 L4 3 8,5 Nm The breather tube is shown on page 6. 33 3 80 Nm 4 5 Refer to Shop Manual 35 6 3 50 9 0 8 7 50 3 50 3 4 50960088/AP094 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Cylinder Head and Valve Cover Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500779 CYLINDER HEAD.............. (includes items -4) 0 500364 VALVE SEAT, INTAKE........... 4 03 500365 VALVE SEAT, EXHAUST......... 4 04 333 VALVE KEEPER.............. 6 05 8748 VALVE SPRING CAP........... 8 06 3335 VALVE SEAL.................. 8 07 3366 PLUG........................ 5 08 500366 PLUG........................ 8 09 876 PLUG........................ 4 0 3338 SEALING RING (x7 mm)...... 8776 PLUG (M-.5)............... 500367 VALVE SPRING................ 8 3 500368 INTAKE VALVE................ 4 4 500369 EXHAUST VALVE.............. 4 50036 GASKET, CYLINDER HEAD...... 500333 BUSHING, ALIGNMENT......... 3 50036 CYLINDER HEAD BOLT........ 8 3 500370 VALVE COVER................ (includes items 3-34) 3 50037 GASKET, VALVE COVER........ 33 50037 BOLT....................... 0 34 33444 CAP, OIL FILL................. 35 500373 PLUG........................ 50 05307 SAFETY LOCK AGENT........ AR PRINTED IN U.S.A. 3 50960088/AP094
Engine Flywheel Housing, Starter, and Starter Relay Deutz TD 3.6 L4 6 5 4 3 4 Nm 0 60 Nm 9 5 7 8 6 5 70 Nm 4 3 50960088/AP094 4 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Flywheel Housing, Starter, and Starter Relay Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50078 FLYWHEEL HOUSING.......... 0 500556 BOLT........................ 6 03 500345 BOLT........................ 4 04 50087 COVER PLATE................ 05 3339 BUSHING, ALIGNMENT......... 06 3338 SEALING RING................ 07 8776 SCREW PLUG................ 08 TBD STARTER.................... 09 0590 BOLT........................ 3 0 0598 BOLT........................ 500345 BOLT........................ 500639 RELAY, STARTER.............. 3 500638 BRACKET, STARTER RELAY..... 4 50064 PROTECTING CAP............. 5 50064 PROTECTING CAP............. 6 500640 HARNESS, STARTER RELAY.... NOTE: At the time of publication of this parts manual, the OEM for the starter was unable to provide availability or pricing. Please contact the Factory Parts Department for more information. PRINTED IN U.S.A. 5 50960088/AP094
Engine Flywheel and Starter Ring Deutz TD 3.6 L4 3 Refer to Shop Manual 50960088/AP094 6 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Item Part Description Qty. No. No. Req. Engine Flywheel and Starter Ring 0 500783 FLYWHEEL................... (includes item ) 0 500784 STARTER RING............... (included with item ) 03 33335 BOLT........................ 8 PRINTED IN U.S.A. 7 50960088/AP094
Engine Oil Pump and Timing Gear Cover Deutz TD 3.6 L4 46 43 45 50 6 47 44 49 7 48 The idler gear fastens to the front of the engine block. 33 4 7 4 3 8 3 5 3 4 3 4 4 50960088/AP094 8 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Oil Pump and Timing Gear Cover Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500785 COVER, TIMING GEAR......... 0 500385 VALVE PLUNGER.............. 03 500386 VALVE SPRING................ 04 500387 SPRING CAP ( 60 Nm).... 05 500388 O-RING...................... 06 500389 PIN, ALIGNMENT.............. 07 500390 THREADED INSERT............ 3 500395 OIL PUMP.................... (includes items -4) 500396 GEAR, OIL PUMP.............. 3 500397 ADAPTER TUBE............... 4 500398 O-RING...................... 4 7 500399 DOWEL BUSHING............. 8 500400 BOLT ( 8,5 Nm).......... 5 3 500374 GEAR, IDLER................. 3 500375 SHAFT....................... 33 05896 BOLT ( 30 Nm).......... 3 4 500380 BOLT ( 30 Nm)......... 0 4 059 BOLT ( 30 Nm).......... 7 43 50038 BOLT ( 30 Nm).......... 5 44 335 PLUG ( 55 Nm).......... 45 50038 CONNECTOR, COOLANT PORT.. 46 500383 RETAINER, COOLANT CONN..... 47 3336 SEALING RING (8x0 mm)...... 48 33388 SEAL, CRANKSHAFT........... 49 500786 PROFILE WASHER............. 50 3303 SEALANT.................... 30 Nm 55 Nm 30 Nm 30 Nm 30 Nm 8,5 Nm 60 Nm PRINTED IN U.S.A. 9 50960088/AP094
Engine Fuel Injector Pressure Pump Deutz TD 3.6 L4 3 4 5 6 7 80 Nm 8 3 0 Nm 9 0 8 50960088/AP094 0 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Fuel Injector Pressure Pump Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50888 HIGH PRESSURE PUMP........ (includes items -7) 0 500790 VOLUME CONTROL VALVE...... (includes items 3-4) 03 50079 GASKET..................... 04 50079 O-RING...................... 05 500787 OVER-FLOW VALVE............ (includes items 6-7) 06 500789 O-RING...................... 07 500788 O-RING...................... 08 50049 O-RING SEAL................. 09 50045 SPACER/ADAPTER............ 0 50047 O-RING SEAL................. 50040 GEAR, FUEL INJ. PUMP DRIVE.. 50046 WASHER..................... 3 50048 NUT, INJECTION PUMP......... PRINTED IN U.S.A. 50960088/AP094
Engine Fuel Rail and High-Pressure Fuel Lines Deutz TD 3.6 L4 30 Nm 5 4 7 3 8 Fuel Injector 0 9 6 7 6 30 Nm NOTE: All fuel line nuts are torqued at 30 Nm. Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50046 FUEL RAIL.................... (includes item 7 and 8) 0 50047 FUEL LINE ASSEMBLY.......... (includes items 9-) 03 50048 FUEL LINE ASSEMBLY.......... (used with cylinders 3 and 4) 04 50049 FUEL LINE, HIGH-PRESSURE... (used with cylinders and ) 05 500430 BOLT, TORX-HEAD............. 06 50043 SPACER, FUEL RAIL........... 07 500565 RAIL PRESSURE SENSOR KIT... (includes item 8) 08 500793 O-RING...................... 09 NSS BOLT (included with item )...... 0 NSS PIPE CLAMP (included with item ) NSS NUT(included with item )........ 500569 MULTI-PURPOSE GREASE.... AR 50960088/AP094 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Fuel Return Lines 3 Fuel Injector 7 8 0 5 6 9 7 5 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 a 50043 FUEL LINE ASSEMBLY.......... (includes items 5-7) 0 500794 FUEL RETURN LINE........... 03 500434 HOSE RETAINER.............. 05 500435 CLAMP, SPRING BAND......... 06 500436 HOSE ASSEMBLY............. 07 500437 PIPE CLAMP.................. 3 08 500795 BOLT........................ 09 05646 NUT......................... 0 500796 STUD........................ PRINTED IN U.S.A. 3 50960088/AP094
Engine Fuel Injector Deutz TD 3.6 L4 5 4 30 Nm 6 3 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 5004 FUEL INJECTOR............... 4 (includes items and 5) 0 5004 SEAL, FUEL INJECTOR......... 4 03 50043 CLAMP, FUEL INJECTOR........ 4 04 50044 BOLT, FUEL INJECTOR......... 4 05 50045 RETAINING CLIP.............. 4 06 500564 O-RING...................... 4 NOTE: The engine uses four injectors; the quantities shown are for all four injectors. 50960088/AP094 4 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Glow Plug 3,5 Nm Item Part Description Qty. No. No. Req. 0 500557 GLOW PLUG.................. 4 0 500558 CONNECTING RAIL............ NOTE: The engine uses four glow plugs; the quantities shown are for all four. PRINTED IN U.S.A. 5 50960088/AP094
Engine Turbocharger Deutz TD 3.6 L4 3 30 Nm Turbocharger rubber hose adapter is on page 6. Item Part Description Qty. No. No. Req. 0 500797 TURBOCHARGER............. 0 500503 GASKET, TURBOCHARAGER.... 03 500487 BOLT........................ 3 50960088/AP094 6 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Turbocharger Oil Lines 3 Turbocharger 7 6 3 8,5 Nm 3 8,5 Nm 5 4 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500798 OIL LINE, PRESSURE.......... (includes items -3) 0 500409 BOLT, HOLLOW............... 03 05483 SEALING RING................ 4 50040 FLANGE..................... 5004 O-RING SEAL................. 3 500806 OIL LINE, RETURN............. (includes items 4) 4 87 O-RING...................... 5 333 BOLT........................ 6 336 BOLT........................ 7 50043 GASKET, FLANGE............. PRINTED IN U.S.A. 7 50960088/AP094
Engine Turbocharger Hose and Crankcase Breather Tube Deutz TD 3.6 L4 8,5 Nm 3 4 5 4 6 7 6 Turbocharger Valve Cover is shown on page. Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500767 INTAKE ELBOW............... 0 500769 BOLT........................ 03 500770 HOSE NIPPLE................. 04 334 SPRING CLAMP............... 05 50077 HOSE........................ 06 50038 SPRING CLAMP............... 07 500768 HOSE........................ 50960088/AP094 8 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Turbocharger Exhaust Turbocharger 30 Nm Item Part Description Qty. No. No. Req. 0 500500 CLAMP, T-BOLT............... 0 50050 NUT......................... PRINTED IN U.S.A. 9 50960088/AP094
Engine Exhaust Manifold Group Deutz TD 3.6 L4 3 0 Nm 30 Nm 6 3 4 5 Turbocharger Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50080 COMPENSATOR TUBE......... 0 500486 GASKET, COMPENSATOR TUBE. 03 500487 BOLT........................ 4 04 500800 EXHAUST MANIFOLD.......... 05 500483 GASKET, EXHAUST MANIFOLD.. 06 500484 BOLT........................ 8 50960088/AP094 30 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Diesel Oxidation Catalyst (DOC) Group 4 3 6 8 7 5 6 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500574 CLAMP, EXHAUST............. 0 500575 GASKET, EXHAUST............ 03 500799 OUTLET, DOC................. 04 503000 BRACKET, DOC............... 05 5030554 INLET, DOC................... (includes items 6-8) 06 500573 LOCK, CAP................... 07 50057 GASKET..................... 08 50057 CLAMP, DOC.................. PRINTED IN U.S.A. 3 50960088/AP094
Engine Air Intake Manifold Deutz TD 3.6 L4 Cylinder Head 30 Nm 4 3 Item Part Description Qty. No. No. Req. 0 500438 AIR INTAKE MANIFOLD......... 0 500439 GASKET, AIR INTAKE MANIFOLD. 03 500440 BOLT........................ 8 04 50080 RETAINING PLATE............. 50960088/AP094 3 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Air Intake Sensors 50 Nm 5 Nm 4 5 0 8 Nm 8 9 7 6 Air Intake Manifold 30 Nm 3 Fastens to engine intake air pressure tube; item on page 34. Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50044 SENSOR, TEMPERATURE....... 0 500345 BOLT........................ 03 0589 BOLT, TORX-HEAD............. 04 50044 BOLT........................ 05 500443 SENSOR, PRESSURE.......... 06 500444 PRESSURE SENSOR ASSEMBLY. (includes items 7-9) 07 878 SEALING RING................ 08 500445 BOLT, HOLLOW............... 09 500446 HOSE FITTING................ 0 500803 O-RING (included w/ item )...... 50 948 SEALANT, SENSOR............ PRINTED IN U.S.A. 33 50960088/AP094
Engine Air Intake Tube Group Deutz TD 3.6 L4 4 3 Nm 0 30 Nm 7 8 30 Nm 3 Fastens to engine air intake pressure sensor; item 9 on page 33. 5 3 9 5 6 Air Intake Manifold 50960088/AP094 34 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Air Intake Tube Group Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500804 AIR INTAKE TUBE............. 0 500448 HOSE, RUBBER 90º............ 03 05437 CLAMP, SPRING............... 04 500449 CLAMP, SPRING............... 05 500450 CLAMP, SPRING............... 06 50045 GASKET, AIR INTAKE TUBE..... 07 50045 PIPE CLAMP.................. 08 500453 BOLT........................ 4 09 500447 HOSE, RUBBER............... 0 877 BOLT........................ 500455 AIR PRESSURE TUBE ASSY,.... (includes items and 3) 334 BOLT, HOLLOW............... 3 3333 SEALING RING................ PRINTED IN U.S.A. 35 50960088/AP094
Engine EGR Valve and EGR Cooler Group Deutz TD 3.6 L4 5 0 Nm 80 Nm 8 Nm 3 9 5 0 4 8 9 7 4 3 0 6 7 6 3 0 Nm 8 0 Nm 4 0 Nm 7 6 5 50960088/AP094 36 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine EGR Valve and EGR Cooler Group Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500494 COOLANT TUBE, EGR.......... 0 500495 BOLT, TORX-HEAD............. 03 877 BOLT........................ 04 500473 PIPE CLAMP.................. 05 500496 GASKET, EGR COOLANT TUBE.. 06 500497 HOSE, RUBBER............... 07 50038 CLAMP, SPRING............... 08 3338 SEALING RING x7mm....... 09 8776 PLUG (M-.5)............... 0 500488 EGR BRACKET ASSEMBLY...... 500478 BOLT........................ 500493 EGR BRACKET................ 3 500478 BOLT........................ 4 4 50048 BOLT........................ 5 500480 O-RING SEAL................. 6 500479 HOSE CONNECTOR........... 8 500498 HOSE, EGR COOLER.......... 9 500477 EGR COOLER................. (includes items 0-5) 0 500403 EGR CONTROL VALVE......... (includes items and ) NSS O-RING...................... NSS O-RING...................... 3 50074 SHUTTLE VALVE.............. 4 NSS END CAP (included with item 9).. 5 NSS BRACKET (included with item 9). 6 500744 HOSE CLAMP................. 7 500743 SPRING CLAMP............... PRINTED IN U.S.A. 37 50960088/AP094
Engine Water Pump Group Deutz TD 3.6 L4 3 35 Nm 30 Nm 8 0 6 5 4 6 4 9 0 Nm 35 Nm 7 5 4 Nm 60 Nm 4 Nm 3 Bolts to the front of the engine. 50960088/AP094 38 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Water Pump Group Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500458 WATER PUMP................. 0 500459 SEAL........................ 03 500460 HOSE CONNECTOR........... 04 50046 PLUG........................ 05 3368 PUG......................... 06 3335 O-RING SEAL................. 07 50046 O-RING SEAL................. 08 05303 BOLT........................ 3 09 500463 PULLEY, FAN................. 0 0589 BOLT........................ 4 05303 BOLT........................ 500475 BOLT........................ 3 500476 SHIM/WASHER................ 4 500474 MANIFOLD, COOLANT.......... 5 NSS SILICON O-RING SEAL......... (included with item ) PRINTED IN U.S.A. 39 50960088/AP094
Engine Thermostat Housing Group Deutz TD 3.6 L4 Cylinder Head 5 7 30 Nm 30 Nm 6 0 65 Nm 4 3 9 30 Nm 3 9 9 8 4 3 Nm 5 Fastens to engine; refer to page 4, item 3 50960088/AP094 40 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Thermostat Housing Group Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500464 THERMOSTAT HOUSING ASY.... (includes items -4) 0 43440 THERMOSTAT................ 03 50046 O-RING SEAL................. 04 500465 PLUG........................ 05 500466 GASKET, THERMOSTAT........ 06 05896 BOLT........................ 4 07 500467 TEMPERATURE SENDER....... 08 500468 TUBE, COOLANT.............. 09 50038 CLAMP, SPRING............... 4 0 500469 MANIFOLD, COOLANT.......... 500470 HOSE, COOLANT.............. 50047 BOLT........................ 3 50047 BRACKET, SUPPORT........... 4 500473 PIPE CLAMP.................. 5 877 BOLT........................ PRINTED IN U.S.A. 4 50960088/AP094
Engine Alternator Group Deutz TD 3.6 L4 5 3 90 Nm 4 6 4 Nm 4 Nm 8 7 9 0 Fastens to timing gear cover; refer to page6. 30 Nm 50 50960088/AP094 4 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Alternator Group Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 50055 ALTERNATOR................. (includes items -5) 0 50056 REGULATOR, ALTERNATOR..... 03 3384 FAN, ALTERNATOR............ 04 500577 NUT AND WASHERS........... 05 50059 PULLEY, ALTERNATOR......... 06 500805 BOLT........................ 07 500504 MOUNT, ALTERNATOR......... 08 500507 BUSHING.................... 09 50053 BOLT........................ 0 500508 BOLT........................ 500506 BOLT........................ 5 500505 PIN, ALIGNMENT.............. 50 3304 SEALANT.................... PRINTED IN U.S.A. 43 50960088/AP094
Engine Fan Belt and Tensioner Deutz TD 3.6 L4 3 4 Refer to Shop Manual 50960088/AP094 44 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Item Part Description Qty. No. No. Req. Engine Fan Belt and Tensioner 0 5005 V-RIBBED BELT............... 0 50050 IDLER, BELT.................. 03 5005 BOLT, SOCKET-HEAD.......... 04 500509 BELT TENSIONER............. PRINTED IN U.S.A. 45 50960088/AP094
Engine Engine Wire Harnesses Deutz TD 3.6 L4 7 0 4 4 6 5 9 3 8 5 NOTE: Wire harness shown is for illustrative purposes only; the wire harness and connectors may be different from those on the machine. 4 8 50960088/AP094 46 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine Engine Wire Harnesses Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500545 ENGINE WIRE HARNESS....... 0 50057 CONNECTOR, INTERFACE...... 03 500546 CONNECTOR, COOLANT TEMP... 4 04 500543 CONNECTOR, INJECTORS...... 5 05 500547 CONNECTOR, RAIL PRES....... 06 500548 CONNECTOR, BOOST PRES..... 07 500549 CONNECTOR, EGR VALVE...... 08 500530 CONNECTOR, OIL PRES........ 09 500535 CLAMPING BAND.............. 0 500550 CLAMPING BAND............. 3 50055 CLAMPING BAND.............. 8773 CLAMPING BAND.............. 3 500534 CLAMPING BAND.............. 4 0589 BOLT........................ 5 500536 SPACER..................... PRINTED IN U.S.A. 47 50960088/AP094
Engine Harness Connectors Deutz TD 3.6 L4 5 9 8 6 7 Item Part Description Qty. Item Part Description Qty. No. No. Req. No. No. Req. 0 500537 PLUG-IN CONNECTOR......... ( pins) 05 500540 ADAPTER.................... 06 50054 PLUG-IN CONNECTOR......... 07 500543 PLUG-IN CONNECTOR......... 08 500544 PLUG-IN CONNECTOR......... 09 50054 PLUG-IN CONNECTOR......... 50960088/AP094 48 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Engine ECU (Engine Control Unit) Item Part Description Qty. No. No. Req. 0 500456 ENGINE CONTROL UNIT (ECU).. NOTE: This is a special order item that requires programming. Please provide the engine model and serial number when placing the order for this part. Be aware that because of the programming requirements there will be a delay in obtaining this part. PRINTED IN U.S.A. 49 50960088/AP094
Numerical Index Deutz TD 3.6 L4 Part Page Item No. No. No. Part Page Item No. No. No. Part Page Item No. No. No. Part Page Item No. No. No. 0589 05 4 0589 05 53 0589 07 03 0589 33 03 0589 39 0 0589 47 4 059 9 4 0598 5 0 05303 03 05303 39 08 05303 39 05307 3 50 0535 0 05407 05 3 05437 35 03 05483 7 03 05646 3 09 05896 9 33 05896 4 06 05905 07 08 0590 5 09 303 07 04 3303 05 44 3303 9 50 3304 43 50 333 05 7 3333 35 3 3335 39 06 3336 9 47 3338 3 0 3338 5 06 3338 37 08 3339 05 334 35 3347 05 6 3349 05 30 335 9 44 336 7 6 3366 3 07 3384 43 03 334 8 04 333 7 5 333 3 04 3336 07 05 3339 5 05 33335 7 03 3335 3 06 33387 05 4 33388 9 48 33405 05 3344 05 0 3347 05 0 33444 05 5 33444 3 34 33536 05 9 33537 05 33537 05 8 33538 06 03 33539 05 09 875 05 8 8748 3 05 8773 47 87 7 4 877 877 35 0 877 37 03 877 4 5 8733 06 0 8734 05 9 876 05 06 876 3 09 8776 05 5 8776 3 8776 5 07 8776 37 09 8776 39 05 878 33 07 948 33 50 43440 4 0 50070 06 05 50035 05 43 50038 8 06 50038 37 07 50038 4 09 50033 05 03 50034 05 04 50035 05 05 50036 05 07 50037 05 08 50038 05 3 50039 05 4 500330 05 0 50033 05 50033 05 3 500333 05 4 500333 3 500334 05 04 500335 05 05 500336 05 05 500340 05 3 500343 0 08 500344 0 0 500345 0 0 500345 5 03 500345 5 500345 33 0 500346 0 03 500347 0 04 500348 0 05 500349 0 06 500350 0 07 50035 08 0 50035 08 0 500353 08 03 500354 08 05 500355 08 05 500356 08 05 500357 09 0 500358 09 0 500359 09 03 500360 09 04 50036 3 50036 3 3 500364 3 0 500365 3 03 500366 3 08 500367 3 500368 3 3 500369 3 4 500370 3 3 50037 3 3 50037 3 33 500373 3 35 500374 9 3 500375 9 3 500376 0 500378 0 3 500379 0 4 500380 9 4 50038 9 43 50038 9 45 500383 9 46 500385 9 0 500386 9 03 500387 9 04 500388 9 05 500389 9 06 500390 9 07 50039 0 500393 04 500394 05 500395 9 500396 9 500397 9 3 500398 9 4 500399 9 7 500400 9 8 50040 07 0 50040 07 0 500403 37 0 500404 07 06 500405 07 07 500406 06 0 500407 06 04 500409 7 0 50040 7 5004 7 50043 7 7 50045 09 50046 50047 0 50048 3 50049 08 50040 5004 4 0 5004 4 0 50043 4 03 50044 4 04 50045 4 05 50046 0 50047 0 50048 03 50049 04 500430 05 50960088/AP094 50 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Numerical Index Part Page Item No. No. No. Part Page Item No. No. No. Part Page Item No. No. No. Part Page Item No. No. No. 50043 06 50043 3 0 500434 3 03 500435 3 05 500436 3 06 500437 3 07 500438 3 0 500439 3 0 500440 3 03 50044 33 0 50044 33 04 500443 33 05 500444 33 06 500445 33 08 500446 33 09 500447 35 09 500448 35 0 500449 35 04 500450 35 05 50045 35 06 50045 35 07 500453 35 08 500455 35 500456 49 0 500458 39 0 500459 39 0 500460 39 03 50046 39 04 50046 39 07 50046 4 03 500463 39 09 500464 4 0 500465 4 04 500466 4 05 500467 4 07 500468 4 08 500469 4 0 500470 4 50047 4 50047 4 3 500473 37 04 500473 4 4 500474 39 4 500475 39 500476 39 3 500477 37 9 500478 37 500478 37 3 500479 37 6 500480 37 5 50048 37 4 500483 30 05 500484 30 06 500486 30 0 500487 6 03 500487 30 03 500488 37 0 500493 37 500494 37 0 500495 37 0 500496 37 05 500497 37 06 500498 37 8 500500 9 0 50050 9 0 500503 6 0 500504 43 07 500505 43 500506 43 500507 43 08 500508 43 0 500509 45 04 50050 45 0 5005 45 0 5005 45 03 50053 43 09 50055 43 0 50056 43 0 50059 43 05 50057 47 0 500530 47 08 500534 47 3 500535 47 09 500536 47 5 500537 48 0 500540 48 05 50054 48 06 50054 48 09 500543 47 04 500543 48 07 500544 48 08 500545 47 0 500546 47 03 500547 47 05 500548 47 06 500549 47 07 500550 47 0 50055 47 50055 0 50055 0 500553 07 09 500554 07 0 500556 5 0 500557 5 0 500558 5 0 500559 05 70 500560 05 33 50056 05 60 50056 06 06 50056 05 5 500563 0 5 500563 500564 4 06 500565 07 500569 50057 3 08 50057 3 07 500573 3 06 500574 3 0 500575 3 0 500577 43 04 500638 5 3 500639 5 500640 5 6 50064 5 5 50064 5 4 50074 37 3 500743 37 7 500744 37 6 500767 8 0 500768 8 07 500769 8 0 500770 8 03 50077 8 05 500773 05 57 500774 05 55 500775 05 56 500776 05 5 500777 05 54 500778 06 500779 3 0 500780 05 0 50078 5 0 500783 7 0 500784 7 0 500785 9 0 500786 9 49 500787 05 500788 07 500789 06 500790 0 50079 04 50079 03 500793 08 500794 3 0 500795 3 08 500796 3 0 500797 6 0 500798 7 0 500799 3 03 500800 30 04 50080 30 0 50080 3 04 500803 33 0 500804 35 0 500805 43 06 500806 7 3 50087 5 04 50888 0 503000 3 04 5030554 3 05 PRINTED IN U.S.A. 5 50960088/AP094
Subject Index Deutz TD 3.6 L4 A Air Intake Manifold.........................................................3 Air Intake Tube............................................................35 Air Pressure Tube Assembly.................................................35 Alternator................................................................43 B Belt Tensioner............................................................45 Belt, Serpentine...........................................................45 Bracket, DOC.............................................................3 Bracket, Engine Speed.....................................................0 Bracket, Starter Relay......................................................5 By-Pass Plug.............................................................05 C Camshaft................................................................ Cap, Oil Fill..............................................................3 Clamp, Doc..............................................................3 Clamp, Exhaust...........................................................3 Clamp, Fuel Injector........................................................4 Compensator Tube........................................................30 Compression Spring.......................................................05 Connecting Rail...........................................................5 Connecting Rod Assembly...................................................08 Connector............................................................9, 47 Coolant Tube, EGR........................................................37 Cover Plate, Flywheel Housing...............................................5 Cover, Timing Gear........................................................9 Crankshaft...............................................................0 Cylinder Head............................................................3 D Dipstick, Engine Oil Level...................................................05 E EGR Bracket.............................................................37 EGR Control Valve.........................................................37 EGR Cooler..............................................................37 Engine Block Assembly.....................................................05 Engine Control Unit (ECU)..................................................49 Engine Wire Harness.......................................................47 Exhaust Manifold..........................................................30 Exhaust Valve............................................................3 50960088/AP094 5 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Subject Index F Fan, Alternator............................................................43 Filler Cap, Engine Oil.......................................................05 Filter, Engine Oil..........................................................07 Flywheel.................................................................7 Flywheel Housing.........................................................5 Fuel Injector..............................................................4 Fuel Line Assembly....................................................., 3 Fuel Rail................................................................. Fuel Return Line..........................................................3 G Gasket Set, Td3.6 L4 Engine................................................05 Gasket, Air Intake Manifold..................................................3 Gasket, Air Intake Tube.....................................................35 Gasket, Compensator Tube..................................................30 Gasket, Cylinder Head......................................................3 Gasket, EGR Coolant Tube..................................................37 Gasket, Exhaust..........................................................3 Gasket, Exhaust Manifold...................................................30 Gasket, Flange...........................................................7 Gasket, Oil Cooler.........................................................07 Gasket, Thermostat........................................................4 Gasket, Turbocharager.....................................................6 Gasket, Valve Cover.......................................................3 Gear, Engine Speed........................................................0 Gear, Fuel Injection Pump Drive.............................................. Gear, Idler...............................................................9 Gear, Oil Pump...........................................................9 Glow Plug...............................................................5 Guide Tube, Dipstick.......................................................05 H High Pressure Pump....................................................... Hose, Coolant............................................................4 Hose, EGR Cooler.........................................................37 Hose, Rubber..........................................................35, 37 I Idler, Belt................................................................45 Inlet, Doc................................................................3 Intake Elbow.............................................................8 Intake Valve..............................................................3 PRINTED IN U.S.A. 53 50960088/AP094
Subject Index Deutz TD 3.6 L4 M Manifold, Coolant.......................................................39, 4 Mount, Alternator..........................................................43 O Oil Cooler................................................................07 Oil Filler Tube.............................................................05 Oil Line, Pressure.........................................................7 Oil Line, Return...........................................................7 Oil Pan..................................................................05 Oil Pump................................................................9 Oil Suction Pipe...........................................................06 Outlet, Doc...............................................................3 Over-Flow Valve........................................................... P Piston Assembly..........................................................09 Piston Cooling Nozzle......................................................05 Pressure Sensor Assembly..................................................33 Pulley, Alternator..........................................................43 Pulley, Crankshaft.........................................................0 Pulley, Fan...............................................................39 Pushrod, Valve Lifter....................................................... R Rail Pressure Sensor Kit.................................................... Rear Main Seal...........................................................05 Regulator, Alternator.......................................................43 Relay, Starter.............................................................5 Rocker Arm.............................................................. S Seal, Crankshaft..........................................................9 Seal, Fuel Injector.........................................................4 Sensor, Engine Speed...................................................0, Sensor, Oil Pressure.......................................................07 Sensor, Pressure..........................................................33 Sensor, Temperature.......................................................33 Starter..................................................................5 Starter Ring..............................................................7 50960088/AP094 54 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Subject Index T Temperature Sender.......................................................4 Thermostat...............................................................4 Transfer Pipe, Oil..........................................................06 Tube, Coolant............................................................4 Turbocharger.............................................................6 V Valve Cover..............................................................3 Valve Lifter, Hydraulic....................................................... Volume Control Valve...................................................... W Water Pump..............................................................39 Wire Harness, Starter Relay.................................................5 Wrist Pin.................................................................09 PRINTED IN U.S.A. 55 50960088/AP094
Specifications Deutz TD 3.6 L4 Use these torque values when tightening hardware excluding: lock nuts, thread-forming, self-tapping, and metal screws unless otherwise specified. Grade 8.8 Grade 0.9 Grade.9 Metric Coarse-Pitch Thread All torque values are in Foot-Pounds and Newton Meters (Nm). DIN 9, DIN 93, DIN 933, etc... DIN 7984 8.8 0.9.9 8.8 0.9 M5 4. (5.5) 6 (8) 7 (0) 4 (5) 5 (7) M6 7 (0) 0 (4) 3 (7) 6.3 (8.5) 9 () M8 8 ( 5) 6 (35) 3 (4) 5 (0) (30) M0 33 (45) 48 (65) 59 (80) 30 (40) 44 (59) M 64 (87) 8 (0) 08 (47) 5 (69) 74 (00) M4 00 (35) 33 (80) 70 (30) 8 (0) 8 (60) M6 55 (0) 03 (75) 58 (350) 5 (70) 84 (50) M8 07 (80) 30 (40) 354 (480) 8 (45) 54 (345) M0 30 (40) 40 (570) 509 (690) 5 (340) 36 (490) M 406 (550) 575 (780) 686 (930) 339 (460) 487 (660) M4 54 (70) 738 (000) 878 (90) 435 (590) 60 (840) M7 767 (040) 09 (480) 305 (770) 64 (870) 9 (50) M30 047 (40) 48 (00) 770 (400) 885 (00) 54 (700) Metric Fine-Pitch Thread All torque values are in Foot-Pounds and Newton Meters (Nm). DIN 9, DIN 93, DIN 933, etc... DIN 7984 8.8 0.9.9 8.8 0.9 M8X.0 8 (5) 7 (37) 3 (43) 6 () 4 (3) M0X.0 37 (50) 55 (75) 65 (88) 3 (43) 48 (65) M0X.5 36 (49) 5 (7) 6 (83) 3 (4) 46 (6) MX.5 64 (87) 96 (30) (50) 55 (75) 8 (0) MX.5 6 (83) 9 (5) 07 (45) 53 (7) 77 (05) M4X.5 00 (35) 48 (00) 73 (35) 89 (0) 9 (75) M6X.5 55 (0) 9 (30) 66 (360) 33 (80) 95 (65) M8X.5 3 (35) 33 (450) 39 (530) 99 (70) 84 (385) M0X.5 35 (440) 465 (630) 538 (730) 77 (375) 39 (530) MX.5 435 (590) 60 (840) 73 (980) 369 (500) 54 (70) M4X.0 546 (740) 789 (070) 9 (50) 465 (630) 664 (900) M7X.0 8 (00) 43 (550) 38 (800) 679 (90) 959 (300) M30X.0 06 (500) 586 (50) 844 (500) 959 (300) 364 (850) 50960088/AP094 56 PRINTED IN U.S.A.
Deutz TD 3.6 L4 Specifications Use these torque values when tightening hardware excluding: lock nuts, thread-forming, self-tapping, and metal screws unless otherwise specified. NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm) metric torque values, multiply the lb.-ft. value by.355, or for inch pounds, multiply the lb.-in. value by 0.3. Unified National Thread Grade Dry Oiled Grade 5 Dry Oiled Grade 8 Dry Oiled 8-3 9* 4* 30* * 4* 3* 8-36 0* 5* 3* 3* 43* 3* 0-4 7* * 43* 3* 60* 45* 0-3 3* 3* 49* 36* 68* 5* /4-0 66* 50* 9 75* 9 /4-8 76* 56* 0 86* 4 0 5/6-8 9 7 3 5 8 5/6/4 9 9 4 5 0 3/8-6 0 5 30 3 45 35 3/8-4 3 7 35 5 50 35 7/6-4 3 4 50 35 70 55 7/6-0 36 7 55 40 80 60 /-3 35 35 75 55 0 80 /-0 40 40 90 65 0 90 9/6-55 55 0 80 50 0 9/6-8 60 60 0 90 70 30 5/8-75 75 50 0 0 70 5/8-8 85 85 80 30 40 80 3/4-0 30 30 60 00 380 80 3/4-6 50 50 300 0 40 30 7/8-9 5 5 430 30 600 460 7/8-4 40 40 470 630 660 500-8 90 90 640 480 900 680-4 0 0 70 530 000 740 * Value shown is in pound-force inch (lb.-in.) inch pounds. PRINTED IN U.S.A. 57 50960088/AP094
www.gehl.com www.us.manitou.com Manitou Americas, Inc. One Gehl Way P. O. Box 79 West Bend, WI 53095-079 U.S.A 50960088/AP094 04 Manitou Americas, Inc. All rights reserved. PRINTED IN U.S.A.