Protect 8 Building Blocks UPS

Protect 8 Building Blocks UPS Speaker

UPS - Product Portfolio UPS Product Portfolio Compact UPS Commercial UPS Industrial UPS PROTECT A 500 / 700 / 1000 / 1400 [VA] 1-phase Output Line-Interactive / VI - technology PROTECT B 750 / 1000 / 1500 / 2000 / 3000 [VA] 1-phase Output Line-Interactive / VI - technology PROTECT C. / PROTECT C. R 1000 / 2000 / 3000 / 6000 / 10000 [VA] 1-phase Output On-Line / VFI - technology PROTECT 1 6000 / 10000 / 15000 / 20000 [VA] 1-phase Output On-Line / VFI - technology PROTECT 1.M scalable: 4000 bis 24000 [VA] 1-phase Output On-Line / VFI - technology PROTECT 3.31 10 / 20 / 30 / 40 / 60 [kva] 1-phase Output On-Line / VFI - technology PROTECT 3.33 10/20/30/40/60/80/100/120 [kva] 3-phase Output On-Line / VFI - technology PROTECT 3.M 15/30/45/60/75/90/105/120 [kva] 3-phase Output Modular On-Line / VFI - technology PROTECT 4.33 160/220/300/400/500/600/800/1000 [kva] 3-phase Output On-Line / VFI - technology PROTECT ATS 100 / 200 / 400 / 600 / 800 / 1200 [A] 3-pole ( 4-pole on request ) Automatic Transfer Switch PROTECT 5.31 10/20/30/40/60/80/100/120 [kva] 1-phase Output On-Line / VFI - technology PROTECT 5.33 25 / 40 / 60 / 80 / 100 / 120 [kva] 3-phase Output On-Line / VFI - technology Rect + PROTECT 5. INV 1 10 / 20 / 30 / 40 / 60 [kva] 1-phase Output On-Line / VFI - technology PROTECT 8.31 10/20/30/40/60/80/100/120 [kva] Building Block On-Line / VFI - technology Rect + PROTECT 5. INV 3 25 / 40 / 60 / 80 / 100 / 120 [kva] 3-phase Output On-Line / VFI - technology Rect + Transokraft 30 / 50 / 80 / 120 / 170 [kva] 3-phase Output On-Line / VFI - technology p 2

Protect 8 Overview Designed for All Industrial Applications Building Block Protect 8, the new generation of the AEG s Protect UPS product range Is designed with a Building Block approach to meet the toughest product customization requirements p 3

Protect 8 is customer-ized to the customer's particular requirements Building Block design & AEG Power Solutions engineering: 1. Purchase only what you need 2. Get the world s most reliable UPS 3. Accelerate your acquisition process Building block design means customer gets a solution tailored to their specific requirements in terms of power, mechanical protection, input/output voltages, battery type/autonomy and desired documentation. Avoid the cumbersome problems and issues of one-of-a-kind custom-engineered products. p 4

Protect 8 - the AEG s Building Block solution Protect 8: an open architecture able to be equipped with fully tested building block units to realize the requested UPS solutions What is a Building Block? A fully tested self standing sub assembly Have standardized components Easy for transportation and final assembly Sourcing worldwide Easy to be configured through software tools 3D Flexibility: Power/Safety/Environment 4 different types of Building Blocks Rectifier Building Block s Inverter Building Blocks Static Bypass Switch Building Blocks Glue Components Input & Output transformers Input, output & battery protection and terminals AC filters, Bus bar and power cables. Robustness/Reliability Standard IT UPS Standard Industrial UPS Flexibility Modular IT UPS BB UPS p 5

Protect 8 Building Block: What s about Inverter Option Var. 1 Var. 3 Var. 1 Var. 3 Var. 2 Var. 4 Var. 2 Var. 4 Var. 1 Var. 3 Var. 1 Var. 3 Var. 2 Var. 4 Var. 2 Var. 4 Rectifier SBS Var. 4 Var. 1 Var. 3 Var. 2 p 6

Protect 8 Building Block Overview Inv Cabinet Rec + I/Trasf SBS THC Q29 p 7

Protect 8 - Control Cards Front view Back view Front view all option p 8

Protect 8 - Rec, Inv, SBS Building Blocks Rec. BB Inv. BB SBS BB p 9

Protect 8 Possible combinations by BB approach INV+T1+Cubicle REC+T40 SBS Basic BB Configurable BB`s Options 10 kva none none none 20 kva including Fan Controls HMI 60 kva 80 kva 120 kva p 10

Protect 8 Possible combinations by BB approach INV+T1+Cubicle REC+T40 SBS Basic BB 10 kva Configurable BB none Options 20 kva none none 60 kva 80 kva 120 kva p 11

Cabinet structure - Position of Building Blocks Inverter slots Rectifier slots SBS slots p 12

Protect 8 - Building Blocks Overview REC Stack BBs INV Stack BBs SBS Stack BBs Glue Components BBs 6-pulse RECTIFIER 6-pulse ISO RECTIFIER 12-pulse ISO RECTIFIER. Single-phase INVERTER Three-phase INVERTER Single-phase SBS Three-phase SBS Cabinet Control BB Input Componets: Input assembly Input transformer Main Switch Filter DC Components: DC chock Battery Options.. Output Componets: Filter- Caps Output Transformer Contactor MBS Current Transd. Protect 8.31 Protect 8.33 IGBT Rectifier + 400Vdc Other BBs will follow RELEASED 2Q/10 2010 p 13

Protect 8 Applications Oil & Gas Petrochemical, Offshore, Onshore Pipelines Energy & Electricity Generation Power Generation, Transmission, Distribution Water Desalination, Treatment Instrumentation & Process Control Chemicals, Mining, Steel, Paper Transportation Airports, Road, Rail All Industrial Applications Data Processing, Security, Production Line,.. p 14

Protect 8.31 Highlights Protect 8.31 (10-120kVA) Building Block Input: 3Ph 400VAC Output: 1Ph 230VAC Ratings:10/20/30/40/60/80/100/120 kva Other voltages or ratings can be engineered VFI technology, triple 1st class UPS Extended load power-factor range Excellent dynamic response (best in class!) Optimum efficiency, even in the part-load range Integrated Static-Bypass-Switch (Intelligent transfer zero switching time) Suitable for parallel operation Isolating transformer (Input & Output) Ergonomic display and control unit Short circuit resistant Proof against overload Can be operated with a central battery p 15

Protect 8.31 Technical Data: Single Phase Output MODEL P8.31-10 P8.31-20 P8.31-30 P8.31-40 P8.31-60 P8.31-80 P8.31-100 P8.31-120 RECTIFIER UNIT Input nominal voltage Frequency 3 x 400 V (3 x 380 V, 3 x 415 V) 50/60 Hz ±10 % Recti er type Standard 6 pulse 6 pulse 6 pulse 6 pulse 6 pulse 6 pulse 6 pulse 6 pulse Optional Filter Filter 12 pulse 12 pulse 12 pulse 12 pulse 12 pulse 12 pulse INVERTER UNIT DC input Nominal AC voltage Frequency Overload response 1 min Overload response 10 min 220 V ± 20 % 230 V (220 V, 240 V) 50/60Hz 150% 125% STATIC BYPASS SWITCH AC voltage 230 V (220 V, 240 V) Frequency 50/60 Hz Nominal power in kva 10 20 30 40 60 80 100 120 GENERAL DATA Ef ciency (AC to AC) typical Noise level depending on rating EMC compatibility Protection degree to IEC 529/EN 60529 Up to 88% in double conversion + >95% in ECO mode < 55 70 db(a) EN 62040-2 IP20, 22 or 42 p 16

Protect 8.31 Features High power-factor range Excellent dynamic response Optimum efficiency, even in the partload range More robust than the UPS EMC standard by a factor of 2 to 3 Integrated Static-Bypass-Switch Suitable for parallel operation N-conductor with full loading capacity Ergonomic display and control unit with graphical display Short circuit resistant Proof against overload Operated with a central and distributed battery UPS Increased efficiency Thermal Management enhancement Noise reduction via fans speed monitoring Usage of standardized components Improvement of Genset behavior Usage of PTC fuses Smaller footprint Rectifier 4 * Battery Monitoring Device BLÜ-Pro via multiplexer Oversized rectifiers 6Pulse/12Pulse Separated regulation and monitoring Inverter Separated regulation and monitoring Output voltages adjustable via DOU Thyristor contactor SBS Oversized SBS Shell Dep complaint DOU/Communication Frequency 50/60Hz adjustable via DOU Display of user defined signals ( free text ) New communication features. FEATURES! p 17

New feature - Different Type of Possible Transformers Details Protect 8 can be equipped with all types of input transformers: 6 Pulse not isolated transformer 6 Pulse isolated transformer 12 Pulse isolated transformer (from 30kVA onwards) Filter (for 10 and 20kVA) Customer benefits need Ratings 6 Pulse non- isolator 6Pulse isolated 12 Pulse isolated Filter 10 Standard Options NA Options 20 Standard Options NA Options 30 Standard Options Options NA 40 Standard Options Options NA 60 Standard Options Options NA 80 Standard Options Options NA 100 Standard Options Options NA 120 Standard Options Options NA the UPS is tailored to the customer needs; buy what you p 18

Main BB Components: What s new in the Rectifier BB Technical informations: 2 rectifier variants: 108Vdc and 216V-384Vdc Wide AC measurement range from 190V to 690V Wide DC measurement range from 108V to 384V New transformers for measurements 2 channels DC measurement for separate regulation + monitoring Replace over temperature switch by temperature sensor (NTC- Resistor) Temperature measurement for each heat-sink, environment and battery Isolation battery temperature amplifier on board MUX for 4 battery circuit monitors (BLÜ) Output for fan speed control Control-output for K2 / Q2 battery contactor / breaker Rectifier BB p 19

Main BB Components: What s new in the Inverter BB Technical information: 2 Inverter variants from: 108Vdc and 216V-384Vdc Wide AC measurement range from 110V to 240V (Ph-N) Wide DC measurement range from 108V to 384V New transformers for measurements 2 channels AC measurement for separate regulation + monitoring Replace over temp. switch by temperature sensor (NTC- Resistor) Temperature measurement of stack heat-sink, Thyr.contactor, environment Separate control-output for inverter output contactor + Thyr.contactor Output for fan speed control Input + output for remote signalling basic at stand alone inverter Inverter BB p 20

Main BB Components: What s new in the SBS BB Technical information: Wide AC measurement range from 110V to 240V (Ph-N) New transformers for measurement Replace over temperature switch by temperature sensor (NTC-Resistor) Temperature measurement of Thyr.contactor, environment temperature Output for fan speed control SBS BB p 21

New Feature: Cabinet Height Standard cabinet height: 1800 mm Higher cabinet as option: 2200 mm Protection Degree Standard Protection degree: IP20 Possible Protection degree: IP22&IP43 Width 600mm for Protect 8.31 10kVA 900mm for Protect 8.31 20kVA and 40kVA New Look & Feel 1200mm for Protect 8.31 60kVA 1500mm for Protect 8.31 80kVA Colour RAL7035 Other colors as Option 1800mm for Protect 8.31 100kVA and 120kVA p 22

New Feature: Empty Cabinet (for batteries and ancillaries) Height Standard cabinet height: 1800 mm Higher cabinet as option: 2200 mm Protection Degree Standard Protection degree: IP20 Possible Protection degree: IP22&IP43 Width 300mm New Look & Feel and Dimetions 600mm 900mm Colour RAL7035 Other colors as Option 1200mm p 23

New Feature: Possible application for 300mm Empty Cabinet Half Cabinet Width 300mm 600mm 900mm Colour RAL7035 Other colors as Option 1200mm p 24

New Feature: Possible application for 300mm Empty Cabinet (cont d) Half Cabinet Width 300mm 600mm 900mm 1200mm p 25

Protect 8 - High and Constant Efficiency Where are the losses, what is the efficiency? Rectifier Losses in the input Transformer Losses in the rectifier bridge Losses in the DC chokes This all together gives rectifier losses of approx. 4 % and therefore a 96% efficiency Inverter Switching losses in the inverter Filter losses for sine wave output voltage Transformer losses in the output and Ventilation (fans) This all together gives inverter losses of approx. 7 % and therefore a 93% efficiency The total efficiency of Protect 8 is approx. 90 % Benefits High efficiency Low OPEX Low OPEX p 26

New feature: New Display and Operation Unit (DOU) Easy and Intuitive Operationand Supervsion Easy and intuitive operation Graphical DOU in 18 languages German English US English French Italian Spanish Portuguese Swedish Norwegian Dutch Polish Hungarian Czech Slovakian Turkish Russian Latvian Chinese New Look & Feel Three LEDs for status indication (Red, Yellow, Green) Graphic LCD with 240 x 64 pixels One buzzer for signalization of important failures History Log (250 events for Rectifier, 250 events for Inverter, 250 events for Static Switch) New features: Output voltage adjustable via DOU (+-3%) Display of rectifier mains current Display of all values of the four BLÜpro Display of customized aux ports p 27

Protect 8 Top in Class Monitoring Suites Full interfaces coverage Support of industrial field buses JBus Modbus Profibus p 28

New Features: Communication & Supervision Suite Enhancement Communication features of Protect 8.31 Graphical Display and Operating Unit (DOU) new functions MCC and remote signaling customized thresholds of values for signaling CompuWatch (Shutdown and UPS Management Software) Protect 8.31 integration new control functions and security SNMP adapter Protect 8.31 integration safety communication for multi-server shutdown ETools Protect 8.31 integration new functions specially for Protect 8.31 FEATURES! p 29

New Feature: Remote UPS monitoring and notification via Telecom with UPS Alarm Management and Modem modules Features: no special software necessary auto call of UPS auto send of SMS cyclic reports of UPS up to five phone no. or alternative phone no. Password protection Call back function CCC required!!! Internal Modem module required!!! Telecom Central Station Protocol data Fax Daten D1, E D2 Analogue modem module ISDN modem module GSM modem module p 30

Protect 8 - SNMP Adapter for UPS with CAN Features: Agent for RFC1628 MIB UPS standard MIB Embedded Web-Server Monitoring via Web and Wap Configuration via Web Embedded Event Manager Start of different Jobs Net Broadcast E-Mail Monitoring of environmental conditions Temperature, Humidity, GenSet, Fire, Air condition, Smoke shutter... Support Software products Network Management Software NMS NMS special for Power Supply Systems Shutdown Software CompuWatch Direct multi-server shutdown of different OS with communication modules with SSL coding p 31

Use Case #1 - Sizing Example 1: Protect 8.31 40kVA Rectifier Static switch 40 40 40 Battery Inverter Bigger SBS BB can be always be equipped in the same cabinet size One size bigger Rec BB can be equipped in the same cabinet size 2 or more size bigger Rec BB need to step to next cabinet sizes 900mm Cabinet Bigger Rec BB (up to 80kVA) Bigger SBS BB (up to 120kVA) Bigger Rec BB (up to 60kVA) Static switch Up to 120 40 40 Rectifier Inverter Static switch 40 60 Rectifier Inverter Battery Static switch Rectifier 900mm Cabinet 40 40 80 40 900mm Cabinet Inverter 1200mm Cabinet p 32

Use Case #2: Protect 8 vs. Conventional UPS for Log Autonomy Time Customer case: bigger battery autonomy therefore is required a bigger rectifier rating compared to the UPS load 60 40 40 Protect 8 The customer gets exactly whet requested C High reliability via usage of productized BBs C Short delivery time because of productized BBs C 60 40 40 Conventional UPS Engineered The customer gets one-of-a-kind engineered UPS bigger cost (ca 10-20% more 1 ) D risk related to one-of-a-kind solution D long delivery time because of one-of-a-kind solution (Months vs. weeks) D (1) Depends on the model and competitor p 33

Use Case #3: Protect 8 vs. Conventional UPS for Log Autonomy Time Customer case: bigger battery autonomy therefore is required a bigger rectifier rating compared to the UPS load 60 40 40 Protect 8 The customer gets exactly whet requested C High reliability via usage of productized BBs C Short delivery time because of productized BBs C 60 60 60 Conventional UPS - Oversized The customer gets an over-dimensioned UPS whet requested bigger cost (ca 25-50% more 1 ) D bigger footprint (ca 20% more 1 ) D (1) Depends on the model and competitor p 34

Use Case #4: Protect 8 vs. Conventional UPS for Entry Solution Customer case: customer looking for a reliable entry solution; standard UPS Static switch 40 40 40 Protect 8 The customer gets exactly whet requested (e.g. 40kVa with Input 6 Pulse not ISO Transformer) C Rectifier Inverter 12 Pulse Static switch 40 40 40 Rectifier Inverter Conventional UPS - Oversized The customer gets what the vendors has as entry solution (e.g. 12 Pulse): bigger cost (ca 20% more 1 ) D The customer gets one-of-a-kind engineered UPS bigger cost (ca 10-15% more 1 ) D risk related to one-of-a-kind solution D long delivery time because of one-of-a-kind solution (Months vs. weeks) D (1) Depends on the model and competitor p 35

Use Case #5: Protect 8 vs. Conventional UPS for SHELL Solution Customer case: customer looking for a SHELL compliant UPS (e.g. bigger SBS) Static switch 60 40 40 Protect 8 The customer gets exactly whet requested C High reliability via usage of productized BBs C Short delivery time because of productized BBs C Rectifier Inverter 40 40 40 Conventional UPS The customer gets either an oversized solution: bigger cost (ca 25 to 50 % more 1 ) D Or gets one-of-a-kind engineered UPS bigger cost (ca 10-15% more 1 ) D risk related to one-of-a-kind solution D long delivery time because of one-of-a-kind solution (Months vs. weeks) D (1) Depends on the model and competitor p 36

Protect 8 - Summary Protect 8 the first Building Block UPS The new generation of AEG s UPS More of 60 years AEG PS experience in the Protect 8 design Modern modular Building Block to meet all customization requirements: 3D-Flexibility The base for AEG portfolio renewal Designed for harsh industrial environment Top in class reliability Top in class robustness Full digital control High efficiency even at low input power Short lead time Small footprint Implementing several new features Top in class service A unique service package offering Open communication platform for the future p 37