Name Date Period Segment 1 - Total Productive Maintenance Objective 1 - Define Preventive Maintenance What is Preventive Maintenance? What is the intent of preventive maintenance? How often is PM done? What can be used to create a PM schedule? Why are daily inspections important? Why is record keeping important? What are the benefit of keeping a machine history? Objective 2 - Define Predictive Maintenance What is Predictive Maintenance? What is the intent of Predictive maintenance? List and describe the Predictive Maintenance tests:
Objective 3 - Define Total Productive Maintenance What is TPM? What are the Strengths of Preventive Maintenance program? What are the Weaknesses of Preventive Maintenance program? Whay does TPM require a commitment? Skill 1 - Perform TPM Processes Follow the instructions to complete the TPM process Self Review 1 Score Segment 2 - Objective 4 - Describe the Six Functions of a Lubricant List and Describe the 6 functions of a lubricant: 1. 2. 3. 4. 5. 6.
Objective 5 - Describe Four Types of Lubricants and Give an Application of Each List and Describe each lubricant type and it s applications: Objective 6 - Describe the Functions of Nine Types of Lubricant Additives What is an additive? List and describe each type of additive: 1. 2. 3. 4. 5. 6. 7. 8. 9. Objective 7 - Describe How to Analyze an Oil Sample Describe how to check for these conditions: Insufficient Lubricant- Water-Contaminated Lubricant-
Particle-Contaminated Lubricant- Incorrect Viscosity Grade- Degraded Lubricants- Objective 8 - Describe How to Take an Oil Sample Why is proper sample collection important? List and Explain each sample collection step: 1. 2. 3. 4. 5. 6. Objective 9 - Describe the Operation of Five Types of Lubrication Application Methods and Give an Example List and Describe each type of lubrication method and its uses:
Self Review 2 Score Segment 3 - Oils Objective 10 - Describe Three Types of Oils and Give an Application of Each Describe each type of oil and where it s used: Vegetable & Animal Oil- Mineral Oil- Synthetic Oil- Objective 11 - Define Viscosity and Give Its Unit of Measure What is viscosity? What can happen if the viscosity is too high or too low? What is the unit of measure for viscosity? How is the viscosity of an oil determined? Why is temperature of an oil important? Objective 12 - Describe the Operation of a Viscometer and Give an Application What does a viscometer do? How does a viscometer work? Where is a viscometer useful?
Skill 2 - Use a Viscometer to Measure Oil Viscosity Click on the viscometer and select the correct barrel Objective 13 - Describe How Oils Are Specified How are oils specified? What do you need to know to specify an oil? List and Describe the 7 basic types of oils: 1. 2. 3. 4. 5. 6. 7. Skill 3 - Select an Oil Specification for a Given Application Select the correct lubricant for the application Self Review 3 Score Segment 4 - Greases Objective 14 - Describe Four Types of Greases and Give an Application of Each What are some applications where greases must be used? How are greases categorized? Describe the 4 types of greases and their use: Aluminum- Calcium- Lithium Sodium-
Objective 15 - Describe How Greases Are Specified Describe the 3 qualities of grease: Type of Saop- Hardness- Dropping Point- Skill 4 - Select a Grease Specification for a Given Application Select the correct grease specification Objective 16 - Describe the Function and Operation of a Grease Gun What does a grease gun do? List and describe the parts of a grease gun: 1. 2. 3. 4. 5. 6. What is another name for a grease coupler fitting? What is the safest way to refill a grease gun? Activity 1 - Grease Gun Component Identification Correctly identify the parts of a grease gun Objective 17 - Explain How to Use a Grease Gun to Lubricate a Pillow Block Bearing How does the Zerk fitting operate? What should you do to the fitting before coupling the grease gun? What can happen if you over-lubricate a sealed bearing? What happens to the old grease when new grease is pumped into the bearing? Skill 5 - Use a Grease Gun to Lubricate a Pillow Block Bearing Arrange the steps in the correct order in order to lubricate a pillow block bearing Self Review 4 Score Quiz Score