NEW! by MasoSine The cleanest pump you will ever need
The cleanest pump you will ever need Sine pump advantage by MasoSine TM High suction capability to handle viscous fluids EHEDG Type EL - Class 1 Gentle pumping with virtually no pulsation Ultra low shear pumping of whole foods, meats, dairies and concentrates with no loss to product integrity. Superior viscous handling Powerful suction up to.85 bar. Products with viscosities from 1 cp to 8 million cp can be transferred with ease. Uses up to 5% less power than other pump types Low shear and zero pulsation Self-draining and easy to clean for minimal downtime Engineers in food and beverage plants are frequently faced with pumping high viscosity products ranging from frozen orange juice, deli salads and bakery produce, to cheese curd and savoury pie fillings. Simplicity Minimal downtime. One shaft, one seal and no timing gears enable easy in-place pump maintenance. Interchangeable parts Fully interchangeable components between pumps of the same size, reducing spares inventory. Sine pump design Certa pumps play an important part in conveying foods safely and without degradation throughout the manufacturing and packaging process, up to 8 million centipoise (cp), and flow rates up to 41,76 litre/hour. Certa from MasoSine sets even higher pumping standards in food processing. Certa meets the highest standards in hygiene and cleanability while improving process efficiency and minimising total cost of ownership. All this combined with the gentle product handling design of a Sine pump means Certa is the cleanest pump you will ever need. A single sinusoidal rotor creates four evenly sized chambers. As each chamber rotates it gently conveys the fluid from the inlet port to the outlet port. At the same time, the opposite chamber opens to draw in more fluid, resulting in a smooth flow with virtually no pulsation. A gate stops fluid flow from the higher pressure outlet to the low pressure inlet. 1 2
The cleanest pump you will ever need Cleaner than any lobe or circumferential piston pump EHEDG Type EL - Class 1 Reduce your CIP cycle and the amount of cleaning agents required All contact parts FDA and EC1935 compliant Lowest cost of ownership Extremely simple maintenance performed in-place by a line operative Patented design allows bi-directional running to pump duty fluid back to source One shaft, one rotor, one seal and no complex timing gears Reduce chemical and water use and wastewater for disposal Modular seal system options: - Single mechanical seal - Single mechanical seal with flush - Double mechanical seal Low shear handling for particulates and soft solids Improves batch consistency and final product quality Virtually eliminates wastage of raw ingredients Virtually pulsation free Low shear action prevents aeration and foaming during product transfer Smooth product flow with no need for ancillary dampeners, ensuring product quality Improves flow meter accuracy and heat exchanger efficiency Energy efficient Requires up to 5% less power than lobe or circumferential piston pumps Greatly reduced electricity use means reduced carbon footprint Higher efficiency at high viscosity increases energy savings in your most difficult applications. A space between wet end (pumphead) and power end (bearing housing) of the pump, ensures fluid drains away in the event of a seal failure and eliminates the risk of contamination. MasoSine Energy Efficiency (Mee) curves demonstrate how the sine principle requires less power to operate in viscous applications. The curves demonstrate clearly how MasoSine pumps help organisations achieve greater sustainability. 3 4
Applications Beverages Dairy Handling fruit juice concentrates with high viscosity can make pumping slow and prone to cavitation. This is especially true if the temperature drops below C, at which point viscosity will make a step increase. When viscosity increases, the maximum running speed of a lobe or circumferential piston pump needs to be reduced considerably to avoid cavitation, so reducing the achievable flow rate. Additionally, power consumption drastically increases as the rotors cut through the thicker fluid. With Certa, changing to a higher viscosity product has negligible impact on the flow rate or power required. For example, increasing viscosity from 2, cp to 2, cp nominally increases the viscous horsepower (VHP) by around.1 to.3 VHP (.22 kw). Sine pumps also have a lower net positive suction head requirement (NPSHR) to minimise potential for cavitation with thick fluids. In the cost conscious dairy sector, finding ways to reduce cleaning costs is a major challenge and one which the Certa pump easily solves. The most common method for cleaning both pumps and pipework systems employed in the dairy industry, is CIP or clean in place, using large volumes of water and a cleaning agent which is dispersed through the entire fluid handling system. Chemicals such as sodium hydroxide, nitric acid and phosphoric acid at concentrations below 1%, are diluted in distilled water for CIP. Pumps are some of the most difficult equipment to clean via CIP. CIP cycles often take between 2 and 4 minutes to perform, depending on the system employed. That time is non-productive and the manufacturing/processing stops while CIP is performed. The simplicity of the new Certa pump reduces your CIP cycle and the amount of cleaning agents required. Bakery With demand for fresh bakery products rising globally, bakers are seeking improvements in processing everything from dough and batter, to confectionery fillings and frostings. Competition is fierce and product quality becomes a vital element of sales success. Handling particulates and soft solids When inclusions such as soft fruit, diced vegetables, cooked pulses or meat are present, the Certa pump handles these soft solids without blockages and without causing damage to the ingredients. In testing, Certa pumps showed 5% less product degradation than a similar sized lobe pump. Viscosities can register in the thousands, or even millions of centipoise, often requiring costly oversizing of lobe and circumferential piston pumps to handle the high viscosity and reduce shear. With superior viscosity performance, Certa pumps play an important part in conveying the ingredients and mixes without degradation throughout the manufacturing and packaging process. Certa s gentle product handling capabilities and low shear improve product quality and appearance. 5 6
Options and accessories Service and support Connection ports Certa pumps are available with all standard ports to match your application including DIN, TC, RJT and SMS. Customised options are available upon request. Port orientations Pumps can be configured with ports in a range of orientations to meet installation requirements, including a self-draining orientation. Accessories A static and dynamic flush system is available to flush the area behind the seal system, at low pressure, to prevent product from hardening and damaging the seal system. This is even possible with a single mechanical seal. A jacketing system is available to allow pumps to be heated to the optimal temperature for your process, for example when pumping chocolate. Priming devices for dry priming are also available. Service We believe in providing the highest standard of service to our customers, at every level. We work with them to understand their applications and pressures affecting their business, and provide solutions that are specifically matched to their requirements. Support Customer support is provided through a network of sine pump specialists and technical support teams. This ensures our customers always benefit from local knowledge and MasoSine pump expertise. No matter where your business operates, MasoSine is never far away. Genuine spares MasoSine s approved parts policy means only the highest quality materials are used in the manufacture of our pumps. This gives our customers confidence that our pumps will not let them down. Essential spare parts can be despatched on the day the order is received. Standard pumps can be despatched within 24 hours. 7 8
Technical data Performance curves Dimensions L1 N3 N1 12, 53 1, 44 L2 L/h 8, 6, 35 26 USGPM 4, 18 A-A C2 C3 H2 N1 A A N3 H1 N2 2, 9 C1 1 2 3 4 5 6 7 8 9 1 rpm Certa 25 F2 F2 F4 F5 F3 F1 Nozzles Foot Length Height Coupling Model N1 N2 N3 F1 F2 F3 F4 F5 L1 L2 H1 H2 C1 C2 C3 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 1, 44 Certa 25 191.5 138.5 11.5 19 175 Ø17 219 84 352 5 15 18 Ø28 8 31 9, 8, 396 352 Certa 3 237.5 152.5 17.5 25 215 Ø2 285 154 455.5 8 17 22 Ø5 14 53.5 Certa 4 323.5 169 31 266.5 254 Ø21 31 169 513.5 77 2 292.5 Ø5 14 53.5 7, 38 L/h 6, 5, 4, 264 22 176 USGPM Technical Data 3, 132 2, 1, 88 44 Model particle size Volume per revolution Speed flow pressure temperature 1 2 3 4 5 6 rpm Certa 3 Certa 4 mm litre rpm l/h bar C Certa 25 22.24 8 11,52 15 1 Certa 3 3.5 6 18, 15 1 Certa 4 48 1.16 6 41,76 15 1 9 1
Watson-Marlow Fluid Technology Group has nine world-class factories supported by direct sales operations in 3 countries and distributors in more than 5 countries. For contact details visit our website: www.wmftg.com Watson-Marlow Alitea Bredel Flexicon MasoSine BioPure ASEPCO FlowSmart Watson-Marlow online Our engineers around the world can help you choose the perfect pump and tubing for your needs. More information? Our brochures are on our website - www.wmftg.com Watson-Marlow Innovation in Full Flow Copyright 216 Watson-Marlow Fluid Technology Group HB559 ISSUE 2 Tel: +44 () 1326 3737 info@wmftg.co.uk Watson-Marlow Fluid Technology Group Falmouth, Cornwall, TR11 4RU, UK www.wmftg.co.uk Disclaimer: The information contained in this document is believed to be correct but Watson-Marlow Limited accepts no liability for any errors it contains and reserves the right to alter specifications without notice. It is the users responsibility to ensure product suitability for use within their application. Watson-Marlow, MasoSine and Sine are registered trademarks of Watson-Marlow Limited. Certa and mee are trademarks of Watson-Marlow Limited.