2012-03 -5000 Ver. 2 ENGLISH Head Office & Factory 391-8 Gaumjung-Dong, Seongsan-Gu, Changwon, Gyeongnam, Korea TEL : +82 55 280 9114, FAX : +82 55 282 9680 http : //www.hyundai-wia.com, E-mail : trade@hyundai-wia.com Seoul Office 9th Floor Landmark Tower 837-36, Yeoksam Dong, Gangnam-Gu, Seoul, Korea TEL : +82 2 2112 8452~63, FAX : +82 2 2112 8400 Hyundai-Wia Machine America Corp. 450 Commerce Blvd. Carlstadt, New Jersey, U.S.A., 07072 TEL : +1 201 636 5600 FAX : +1 201 636 5678 http ://www.hyundai-kiamachine.com Chicago Office 751 Landmeier Rd. Elk Grove Village, IL 60007 U.S.A. TEL : +1 847 640 8870(#201) FAX : +1 847 640 8701 http ://www.hyundai-kiamachine.com L.A Office 11155 Knott Ave, Suit F, Cypress, CA 90630 U.S.A TEL : +1 714 373 5480 FAX : +1 714 373 5485 http ://www.hyundai-kiamachine.com Argentina Office AV, Alicia Moreau de Justo 1848 of 4-6 Puerto Madero(C1107AFL). Buenos Aires, Argentina TEL : +54 11 4313 1917 FAX : +54 11 4313 1929 http ://www.hyundai-kiamachine.com HYUNDAI-KIA EUROPE GmbH Kaiserleipromenade 5, D-63067 Offenbach,Germany TEL : +49 69 271 472700 FAX : +49 69 271 472719 http ://www.hyundai-kia.de Raunheim Service Center Kelsterbacher Str. 38-46 D-65479 Raunheim, Germany TEL : +49 6142 834 0 FAX : +49 6142 834 100 http ://www.hyundai-kia.de Specifications are subject to change for improvement without notice. CHINA Beiging Office Room 908 No. 38 Xiaoyun Road, Chaoyang District, Beijing China 100027 TEL : +86 10 8453 9850~2 FAX : +86 10 8453 9853 Sanghai Office Room 501 Ocular B/D, No.1366 Wu Zhong Road, 201103 Shanghai, Chian TEL : +86 21 3431 0370~2 FAX : +86 21 3431 0376 Guangzhou Office Room 906, International Finance Place, No.8 Huaxia Road, Pearl River New Town, Tianhe District, Guangzhou, China, 510623 TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597 Chengdu Office Room 2103, Block A, Times Plaza, Zongfu Road, Chengdu, China 610016 TEL : +86 28 8665 5550 FAX : +86 28 8665 2985 Wuhan Office Room 43-05, New World International Trade Building(Wuhan) No.568 Jianshe Avenue, Jianghan District, Hankou, Wuhan, Hubei 430022 TEL : +86-27 - 5952-3256~7 FAX : +86-27 - 5952-3258 Qingdao Office Room 1207, Zhaoyin Building, 36 Hongkong Middle Road, Qungdao, shandong 266071, China TEL : +86-532 - 8667-9333~5 FAX : +86-532 - 8667-9338 SHENYANG Office Room 1304, Fortune Center No. 53 Bezhan Road Shenhs, D Strict Shenyang, China 110013 TEL : +86-24 - 3228-6640 FAX : +86-24 - 3228-6642 INDIA Chennai Office No.6, Papparambakkam Village, Thiruvallur Taluk & District - 602025 Tamilnadu, India TEL : +91-44 - 3717-6333 FAX : +91-44 - 3717-6363
Vertical Turning Center LV Series
Next Generation, Heavy-Duty, CNC Vertical Turning Center Basic Structure Bed Column Guide Way Spindle & Turret Spindle BMT Turret Machining Easy to Operate HYUNDAI WIA FANUC i Series Software Option & Convenience Gantry Loader System Option
HYUNDAI WIA MACHINE TOOL 2 3 High Production, Heavy-Duty Vertical Turning Center LV Series Rigid and stable platform for heavy-duty cutting Single piece, square type column offers the ultimate stability Vertical configuration offers superior chip flow Ideal for in-line production applications with automation
BASIC STRUCTURE Most Productive 12 inch 40 inch CNC Vertical Lathes LV1100RM Deviation (μm) Number of Positioning Repeated (Time) Traveling Column Design The LV1100RMFeatures a traveling column to maintain superior accuracy when turning larger work pieces Ball-screw Deviation (Diameter) Pre-tensioned & Double Anchored Ball screw Directly Coupled Servo Motor Each axis is directly connected to a highly reliable digital servo motor to provide high rigidity and minimal thermal distortion. All axis are driven by large diameter, high precision double-nut ball screws. The double pretension design provides outstanding positioning and repeatability with virtually no thermal growth. All ball screws are connected directly to the servo drive motors without gears or belts, to eliminate backlash.
HYUNDAI WIA MACHINE TOOL 4 5 Bed & Column Contributes production improvement with maximum processing area in equivalent class. ITEM LV800 LV1100 Max. Swing Ø890mm (35 ) Ø1,355mm (53.3 ) Max. Cutting Dia. Ø800mm (31.5 ) Ø1,160mm (45.7 ) Guideway LV300 LV500 LV500RM Box Type Column Single piece, square type column offers the ultimate stability by absorbing vibration and eliminating twisting. This delivers superior precision even in heavy cuts. Counter Balance Chute Structure LV800RM Linear Guideways Rapid High Speed axis movement is achieved by the use of linear motion guide ways on the LV500RM. This reduces non-cutting time and decreases machining time for greater productivity. LV800 LV1100 With a counter balance cylinder installed, the impact of the vertically moving Z-axis is minimized during rapid traverse The slope type bed design improves chip flow and disposal of cutting fluids and minimizes thermal growth in the machine s base Box Guide Way for All Axes All axis of the LV800/1100 Series feature box guideways. Box guideways provide unsurpassed long-term rigidity and accuracy, even under the heaviest of cutting operations ITEM X Axis Travel Z Axis Travel X Axis Rapid Travel Z Axis Rapid Travel Slide Way LV300R/L 315 mm 415 mm 20 m/min 24 m/min LM Guide LV500R/L(M) 325 mm 625 mm 20 m/min 18 m/min LM Guide LV800R/L(M) 440 mm 800 mm 20 m/min 20 m/min Box Guide LV1100R(M) 620 mm 1,000 mm 24 m/min 24 m/min Box Guide
Spindle & Turret Main Spindle that deals with high speed and heavy duty cutting Designed to minimize heat-distortion and vibration. Highly rigid bearing structure can run when performing heavy-duty cutting High precision cutting is possible and prevents foreign substance to enter into the main spindle Reliable high speed turret Heavy-duty cutting is possible from servo motor s stable division and curvic couplings powerful clamp pressure. Ideal shape and the arrangement of tool holder enables effective cutting.
HYUNDAI WIA MACHINE TOOL 6 7 Spindle Has been designed with structure that simultaneously improves rigidity and precision using high rigid of multiple row of roller bearing. Power & Torque Diagram LV300 LV500 Hi-Low Chuck Pressure System Optional Hi-Low Chuck Pressure System allows the operator/ programmer to control the pressure setting (high or low), based on each specific cutting situation. C-axis Control & Chip Influx Protection 30 22 15 LV500 Opt.1 LV500 Opt.2 Low High Low High 1,124N.m (30min) 1,619N.m (30min) 1,124 30kW (30min) 30kW (30min) 30 824N.m (Cont.) 1,188N.m (Cont.) 824 22kW (Cont.) 22kW (Cont.) 22 1,619 1,188 539N.m (30min) 539 15 395N.m (Cont.) 395 539N.m (30min) 539 395N.m (Cont.) 395 665 665 255 532 1,330 1,774 2,000 532 1,330 1,774 2,000 LV800 LV800 (Opt. Gear 18 /21 ) Low High 2,619N.m (30min) 2,619 37 2,123N.m (Cont.) 37kW (30min) 2,123 30 30kW (Cont.) Contour machining is capable with the C axis, enabling the operator to machine outer shapes and pockets using rotating tools. LV Series lathes have protective measures in place to keep chips and other foreign material from entering the main spindle, ensuring long term high precision performance. LV800 (Opt. Gear 24 ) 524N.m (30min) 425N.m (30min) 524 425 550 177 706 2,000 LV1100 Belt Driven Spindle Low 2,868N.m (30min) High 2,868 LV Series lathes incorporate a beltdriven spindle, which minimizes noise and vibration during both heavy cutting as well as in high speed machining applications. 37 30 2,326N.m (Cont.) 574N.m (30min) 465N.m (30min) 37kW (30min) 30kW (Cont.) 2,326 574 465 550 177 706 2,000
Rigid Turret Hyundai WIA s servo driven turret, available with live tooling (M-type), features a large diameter coupling for powerful clamping, which enables heavy cuts and increased tool life. Turret indexing A large 12-station BMT turret is a standard feature, enabling high accuracy turning and milling operations in one set-up. The turret is driven by a high torque servo motor with a 0.4 second indexing time in either direction BMT Turret Latest generation BMT top plate increases tool performance and rigidity by securing each tool with 4 screws. Overall cutting power and capability has been improved for all applications, including; milling, drilling and tapping. Straight Milling Head Mill Tool Power & Torque Angular Milling Head LV500 LV800 Turret ITEM Number of Tool OD Tool Size ID Indexing Time LV300 8EA 25 25mm Ø40mm 0.2sec/step LV500 8EA [12EA] 32 25mm Ø50mm 0.3sec/step LV800 12EA 32 25mm Ø63mm 0.3sec/step LV1100 12EA 32 32mm Ø80mm 0.6sec/step LV1100 Mill Turret ITEM Output (Max./Cont.) Speed (rpm) Torque (Max./Cont.) Collet size Type LV500 LV800 LV1100 3.7/2.2kW 3,000r/min 58.9/35N. m Ø26(ER40)mm BMT75 7.5/5.5kW 3,000r/min 47.8/35N. m Ø26(ER40)mm BMT75 11/7.5kW 3,000r/min 70/47.8N. m Ø34(ER50)mm BMT85P
HYUNDAI WIA MACHINE TOOL 8 9 Milling Tool Holder Machining capabilities have been increased with the addition of a Straight Milling Head, which can remove material from the side of the workpiece, and an Angular Milling Head, which can perform I.D. operations. A wide variety of additional tool holders can further enhance the machines with capabilities that include drilling and tapping, among others. Machining Machining Variation LV500/800/1100 O.D Cutting Drilling I.D Threading U-Drill Machining Ability Drill Endmil LV300R O.D Cutting Material JIS :S45C(Carbon steel Processing diameter Side cutting depth Cutting speed Spindle rpm Forwarding speed Chip quantity Ø176 mm 7 mm 150 m/min 295 r/min 0.4 mm/rev 420 cc/min Face Cutter The above result might be different by types of processing circumstance Sample Workpiece Endmill Tap Drill Tap Collet&Cap
Programming system for creating CNC programs easily. Easy to Operate HYUNDAI WIA's smart system is customized to provide user friendly functions which aid in the setup and operation of the machine. M-Code List Opt. Calcultor Opt. Product Guide Opt.
HYUNDAI WIA MACHINE TOOL 10 11 HW-PGi F Programming Guide i for Fanuc System HW-TL : Torque Limiter By sensing the contact load amount on the machine, the torque limiter retracts immediately upon tool impact, to minimize damage to the machine Torque Limiter Diagram Realistic 3D solid animation Programing is simulated Example of easy programming Readily programing with interactive type, without code HW-TM : Tool Monitoring System Opt. Engraving Cycle Engraving Programs are instantly created by entering the required text. HW-TM Real-time cut monitoring 2 Channel screen display Self learning for machining amount 3 stage of status monitoring (wear/break/no-load) When you order these options, Please contact sales man
Option & Convinence Robot System
HYUNDAI WIA MACHINE TOOL 12 13 Standard & Optional Spindle & Chuck Main Spindle Hollow Chuck 3 Jaw 12 15 18 Main Spindle Solid Chuck 3 Jaw 21"/24 32 40 Standard Soft Jaw (1set) Chuck Clamp Foot Switch 2 Steps Hyd, Pressure Device Spindle Inside Stopper 5 Index Cs-Axis (0.001 ) 2 Steps Chuck Foot Switch Chuck Open/Close Confirmation Device 30/22kW High Power Main Spindle 37/30kW Turret Tool Holder Octagon Turret Dodecagon Turret Mill Turret Radial Straight Milling Head(Axial) Collet Type,1ea Angular Milling Head(Radial) Collet Type,1ea Straight Milling Head(Radial) Collet Type,1ea Angular Milling Head(Axial) Collet Type,1ea Straight Milling Head Adapter Type Angular Milling Head Adapter Type Boring Sleeve Drill Socket U-Drill Holder U-Drill Holder Sleeve Swivel Head Tail Stock & Steady Rest Manual Tail Stock Coolant & Air Blow Standard Coolant (Nozzle) Bed Flushing Coolant Jet Coolant System Chuck Coolant (Upper Chuck) Gun Coolant Spindle Thru Coolant (Only for Special Chuck) Thru Coolant for Live Tool Chuck Air Blow (Upper Chuck) Turret Air Blow Air Gun Spindle Thru Air Blow (Only for Special Chuck) 6Bar High Pressure Coolant 20Bar Power Coolant System (For Automation) Coolant Chiller Chip Disposal 155l 200l Coolant Tank 340l 420l Front(Side) Chip Conveyor (Hinge/Scraper) Rear(Rear) Special Chip Conveyor (Drum Filter) Standard(180l) Swing(200l) Chip Box Large Size(330l) Costomized Safety Device Door Inter-Lock Total Splash Guard Chuck Pressure Failure Detector LV300 LV500 LV800 LV1100 X X X X X X X X M M M X X M M M M M M M M M M M M M M M M M M X X X X X X X X M M M : Standard : Option : Prior Consultation X : Non Application - : Impossible Safety Device Back Spin Torque Limiter (BST) Torque Limiter Electric Device Call Light 1 Color : Call Light 3 Color : Call Light & Buzzer 3 Color : B Electric Cabinet Light Remote MPG Spindle Load Meter LED Type Spindle RPM Meter LED Type Work Counter Digital Total Counter Digital Tool Counter Digital 6ea Multi Tool Counter 9ea Electric Circuit Breaker AVR (Auto Voltage Regulator) 30kVA Transformer & Cable 45kVA 80kVA Auto Power Off Measurement Q-Setter Automatic Q-Setter Work Close Confirmation Device TACO (Only for Special Chuck) SMC Work Setter X Axis Linear Scale Z Axis Coolant Level Sensor (Only for Chip Conveyor) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer MQL (Minimal Quantity Lubrication) Fixture & Automation Standard Auto Door High Speed Auto Shutter (Only for Automatic System) Sub Operation Pannel Extra M-Code 4ea Automation Interface 16Contact I/O Extension (IN & OUT) 32Contact LV300 LV500 LV800 LV1100 X X X X X X X X X X X X Turret Work Pusher (For Automation) Hyd. Device Standard Hyd. Cylinder Solid 35bar/42l Standard Hyd. Unit 70bar/24l 70bar/50l Software Machine Guidance HWTM (Tool Monitoring System) DNC Software Dialogue Program ETC Tool Box Customized Color CAD & CAM Special Level Seat Need Munsel No. Only with Air Zero The specifications as above will only serve as a reference.
Specifications External Dimensions unit : LV300R/L LV500R/L
HYUNDAI WIA MACHINE TOOL 14 15 External Dimensions unit : LV800R/L LV1100R(M)
Specifications Interference unit : LV300R/L (8D8P) LV500R/L (8D8P) LV500R/L (12D12P) LV500RM/LM (12D12P)
HYUNDAI WIA MACHINE TOOL 16 17 Interference unit : LV800R/L (12D12P) LV800RM/LM (12D12P) LV1100RM (12D12P)
Specifications Tooling System unit : LV300R/L (8D8P) LV500R/L (8D8P) (12D12P) LV800R/L (12D12P)
HYUNDAI WIA MACHINE TOOL 18 19 Tooling System unit : LV500RM/LM (12D12P) LV800RM/LM (12D12P) LV1100RM (12D12P)
Specifications Tooling Travel Range unit : LV300R/L LV500R/L LV500RM/LM (STRAIGHT MILLING HEAD) (ANGULAR MILLING HEAD) (STRAIGHT MILLING HEAD) (ANGULAR MILLING HEAD)
HYUNDAI WIA MACHINE TOOL 20 21 Tooling Travel Range unit : LV800R/L LV800RM/LM (ANGULAR MILLING HEAD) (STRAIGHT MILLING HEAD)
Specifications Tooling Travel Range unit : LV1100RM (ANGULAR MILLING HEAD) (STRAIGHT MILLING HEAD)
HYUNDAI WIA MACHINE TOOL 22 23 Specifications ITEM LV300R/L LV500R/L LV500RM/LM Swing Over the Bed ø620 (24.4 ) ø760 (29.9 ) CAPACITY Swing Over the Carriage Max. Turning Dia. ø450 (17.7 ) ø560 (22 ) ø430 (16.9 ) ø550 (21.7 ) ø600 (23.6 ) Max. Turning Length 400 (15.7 ) 600 (23.6 ) Chuck Size ø305 (12 ) ø381 (15 ) [ø450 (18 )] Spindle Bore ø62.4 (2.46 ) ø104 (4.1 ) Spindle Speed (rpm) r/min 3,000 2,000 Spindle Motor (Max/Cont.) Torque (Max/Con.) kw(hp) N.m 18.5/15 (25/20) 22/18.5 (30/25) [30/22 (40/30)] 537/436 824/693 [1,124/824] [1,619/1,188] Spindle Type BELT Spindle Nose A2-8 A2-11 C-axis Indexing deg - - 360 (0.001 ) Travel (X/Z/B) 310/420 (12.2 /16.5 ) 325/625 (12.8 /24.6 ) Feed Rapid Travel (X/Z/B) m/min 20/24 20/18 Slide Type LM GUIDE No. of Tool EA 8 8 [12] turret Tool Size OD ID 25 25 (1 1 ) 32 25 (1.3 1 ) ø40 (1.6 ) ø50 (2 ) Indexing Time sec/step 0.2 0.3 Motor (Max/Cont.) kw(hp) - - 3.7/2.2 (5/3) Milling Tool Speed (rpm) r/min - - 3,200 live tool Touque (Max/Cont.) N.m - - 58.9/35 Collet Size - - Ø26 (ER40) Type - - - BMT75 tank Capacity Coolant Tank Lubricating Tank l(gel) l(gel) 155 (40.9) 200 (52.8) 2.0 (0.52) power Supply Electric Power Supply Thickness of Power Cable Voltage kva Sq V/Hz 24 29 35 Over 25 220/60 (200/50) Floor Space (L W) 1,535x2,313 (60.4 91.1 ) 1,855x2,842 (73 111.9 ) Machine Height 2,720 (107.1 ) 2,930 (115.4 ) Weight kg(lb) 5,800 (12,786.8) 10,000 NC Controller - FANUC 32i-A [HYUNDAI WIA FANUC i Series] Specifications are subject to change for improvement without notice. [ ] : Option
Specifications Specifications ITEM LV800R/L LV800RM/LM LV1100R LV1100RM Swing Over the Bed ø890 (35 ) ø1,355 (53.3 ) CAPACITY Swing Over the Carriage Max. Turning Dia. ø710 (28 ) ø1,250 (49.2 ) {ø800 (31.5 )} ø1,160 (45.7 ) Max. Turning Length 800 (31.5 ) 1,000 (39.4 ) Chuck Size ø381 (15 ) [ø530 (20 )] [ø610 (24 )] ø813 (32 ) [ø1,016 (40 )] Spindle Bore ø104 (4.1 ) ø110 (4.3 ) Spindle Speed (rpm) r/min 2,000 800 [630] Spindle Motor (Max/Cont.) Torque (Max/Con.) kw(hp) N.m 30/22 (40/30) [37/30 (50/40)] 60/55/45 (80/73.7/60) 1,619/1,188 [2,619/2,123] [2,874/2,330] 6,490/5,310 Spindle Type BELT [GEAR] GEAR Spindle Nose A2-11 [A2-15] ø380 Flat C-axis Indexing deg - 360 (0.001 ) - 360 (0.001 ) Travel (X/Z/B) 440 / 800 (17.3 /31.5 ) 620 / 1,000 (24.4 /39.4 ) Feed Rapid Travel (X/Z/B) m/min 20 / 20 24 / 24 Slide Type BOX GUIDE No. of Tool EA 12 turret Tool Size OD ID 32 25 (1.3 1 ) 32 32 (1.3 1.3 ) ø63 (2.5 ) ø80 (3.1 ) Indexing Time sec/step 0.3 0.6 Motor (Max/Cont.) kw(hp) - 7.5/5.5 (10/7.5) - 11/7.5 (15/10) Milling Tool Speed (rpm) r/min - 3,000-3,000 live tool Touque (Max/Cont.) N.m - 47.8 / 35-70/47.8 Collet Size - Ø26 (ER40) - Ø34 (ER50) Type - - BMT75 - BMT 85P tank Capacity Coolant Tank Lubricating Tank l(gel) l(gel) 340 (89.8) 420 (110.9) 2 (0.5) 4.0 (1.1) power Supply Electric Power Supply Thickness of Power Cable Voltage kva Sq V/Hz 36.3 42.3 (GEAR TYPE) 51.7 (GEAR TYPE) Over 35 Over 50 220 / 60 (200 / 50) Floor Space (L W) 1,975 x 2,877 (77.8 x 113.3 ) 2,922 x 4,325 (115 x 170.3 ) Machine Height 3,350 (131.9 ) 3,728 (146.8 ) Weight kg(lb) 11,000 (24,250.8) 22,000 (48,501.7) NC Controller - FANUC 32i-A [HYUNDAI WIA FANUC i Series] { } : If the turning length exceeds 195mm, the maximum turning diameter changes from 800mm to 710mm. NOTE: LV800 s torque, 2,874/ 2,330N.m : Only gear driving type main spindle + 24 chuck Specifications are subject to change for improvement without notice. [ ] : Option
HYUNDAI WIA MACHINE TOOL 24 25 Controller FANUC 32i-A Axis control / Display unit Max. 4 axes are available X, Z axes Controlled axes X, Z, C axes (M type machine) X, Z, Y, C axes (Y type machine) X, Z, B, C axes (MS type machine) Simultaneous controllable axes 2axes / Linear and circular (Max. 4axes) X, Z, Y, B axes : 0.001 mm (0.0001 ) Least input increment C axis : 0.001 deg X, Z, Y, B axes : 0.001 mm (0.0001 ) Least command increment C axis : 0.001 deg High speed HRV control Inch / Metric conversion G20 / G21 Interlock Each axis / All axes Machine lock All axes Emergency stop Stored stroke check 1 Over-travel Stored stroke check 2 Stored stroke check 3 Follow-up Servo-off +/- 0~9999 pulses Backlash compensation (Rapid traverse & cutting feed) Position switch Unexpected disturbance Back-spin torque limiter (BST) torque detection (HRM) control LCD / MDI 10.4 Color LCD Operation Automatic operation (memory) MDI operation Search function Sequence, program Program restart Wrong operation prevention Buffer register Program check function Dry run., program check Single block Feed functions Manual jog feed Rapid, jog, handle Manual handle feedrate x1, x10, x100 Feed command F code feedrate direct command Feedrate override 0~200 % (10% units) Jog override 0~2,000 mm/min[79 ipm] Rapid traverse override F1, F5, F25/F50, F100% Override cancel Feed per minute / rotation Program input & interpolation functions Positioning / Linear / Circular Nano interpolation (G00 / G01 / G02, G03) Dwell G04, 0~9999.9999 sec Program input & interpolation functions Thread retract Variable lead threading 1st reference point return G28, manual Reference point return check G27 2nd reference point return G30 Program stop / End M00, M01 / M02, M30 Tape code EIA / ISO Optional block skip 1 ea Maximum programmable +/- 9999.9999 dimensions Program number O4 digits Absolute and incremental programming Decimal point input Plane selection G17, G18, G19 Work coordinate system selection G52 to G59 Manual absolute ON Fixed Direct drawing dimension Included chamfering / Corner R` programming G code system A Programmable data input G10 Sub program call 10 folds nested Custom macro B Addition of custom macro #100 to #199, #500 to #999 common variable Multiple repetitive cycles Multiple repetitive cycles Ⅱ Canned cycles for turning Manual guide i Conversational programming Auxiliary / Spindle speed functions Miscellaneous function M4 digits Miscellaneous function lock Spindle speed command S4 digits, binary output Constant surface speed control Spindle speed override 50% to 150% (10% units) Spindle orientation Rigid tapping Tool function / Tool compensation Tool function T2 + 2 Tool offset pairs 64 pairs Tool offset Tool nose radius compensation G40, G41, G42 Geometry / Wear compensation Direct input of measured tool compensation value B Tool life management Data in/output & editing functions Reader / Puncher interface RS232C Memory card input/output Data in/output & editing functions Embedded ethernet 100 Mbps Part program storage length 256 Kbyte Number of registrable programs Max. 500 programs expansion Memory lock Background editing Extended part program edition Copy, move, change of NC program Display, diagnosis & setting functions Self-diagnosis function History display Alarm & operation display Help function External message Run hour / Parts count display Display of actual spindle speed and T code Actual cutting feedrate display Operating monitor screen Load meter, etc Graphic display Spindle / Servo setting screen Selection of 5 optional language Erase CRT screen display Screen saver Automatic data backup Functions according to machine specification Cs contouring control Turn mill Stored pitch error compensation Turn mill Polar coordinate interpolation Turn mill Cylindrical interpolation Turn mill Canned cycles for drilling Turn mill spindle orientation expansion Turn mill, Sub spindle Spindle synchronous control Sub spindle Torque control Sub spindle Y axis offset Y type machine Y type machine Angular axis control (Except LY Series) Options Fast ethernet 100 Mbps (Option board is required) Optional block skip 9 ea 3rd & 4th reference point return G code system B / C Part program storage length 512 Kbyte Polygon turning Helical interpolation Dynamic graphic display Protection of data at 8 levels Tool Monitoring function HWTM (Built-in Fanuc type) Figures in inch are converted from metric values. Design and specifications subject to change without notice.
Controller HYUNDAI WIA FANUC i Series Control function / Screen display Program input and interpolation function Max. 4 axes Positioning / Straight / Arc Nano interpolation X, Z axis (G00 / G01 / G02 / G03) Control axis number X, Z, C axis (M type) X, Z, B, C axis (MS type) 2 axis/straight, arc interpolation Dwell function Threading retract Variable lead threading G04, 0~9999.9999 sec Simultaneous control axis number Spindle axis number * (Max. 4 axes) 2 axis X, Z, B axis : 0.001mm (0.0001 ) Multiple threading Continuous threading Threading, synchronous cutting Min. input unit C axis : 0.001 deg. X, Z, B axis : 0.001mm (0.0001 ) Return of first zero point Return check of zero point G28, Manual G27 Min. increment C axis : 0.001 deg. Return of second, third, fourth G30 High speed HRV control PMC control Inch/metric conversion Interlock Machinelock Emergency stop Stroke check 1 Stroke check 2 Stroke check 3 Follow up Sub off Backlash compensation Position switch Fault load detection G20 / G21 Each axis / All axis Full axis Over-travel +/- 0~9999 Pulse Back spin torque limiter (BST) zero point Program stop/over Tape code Optional block skip Max. program enter unit Program number Absolute, incremental programming Decimal number entering Plain selection Work coordinate selection Work coordinate preset Manual absolute Drawing dimension direct input M00, M01 / M02, M30 EIA / ISO 1 EA +/- 9999.9999 O4 digit number G17, G18, G19 G52 to G59 G50.3 ON Fixed Included chamfering / Corner R` High resolution transfer control (HRM) LCD / MDI Handling 8.4 Color LCD programming G code system Programmable data input A G10 Auto handling (memory) MDI handling Search function Program re-start Preventive function for mis-handling Sequence, Program Sub program call Custom macro B Custom macro variable addition Multiple repetitive cycles Multiple repetitive cycles Ⅱ Lathe fixed cycle 10 Steps #100 to #199, #500 to #999 Buffer registration Program check function Dry run, Program check Sub / Main spindle function M-Code function Single block M-Code function lock M4 digit number Feed function Lock sp. speed command Manual jog feed Rapid transfer, Jog, Handle S + 4 digit number, binary number Main sp. constant control Feed command Feed override Jog override Rapid transfer override x1, x10, x100 Direct command for F code feed 0~200% (10% units) 0~2,000 mm/min [79 ipm] Spindle speed override Spindle speed override Rigid tapping output G96, G97 50% ~ 150% (10% unit) Override release F1, F5, F25 / F50, F100% Tool function / Tool compensation Override release Transfer/minute, transfer/rpm Tool function Tool offset quantity T2 + 2 64 pairs Figures in inch are converted from metric values. Design and specifications subject to change without notice. Tool function / Tool compensation Tool offset Tool nose radius compensation G40, G41, G42 Configuration/wear compensation Tool life management Direct input of measuring tool compensation B Data input, output and editing function Input/output interface RS232C Memory card input and output Embedded Ethernet 100Mbps Program storing capacity 512 Kbyte Program registration quantity 400 EA Memory lock Background edit Additional expandable edit NC program copy, move, change Screen, diagnosis and setting function Self diagnosis function Historic screen Alarm and handling screen Help function Outside message Operation time/counter display Actual sp. speed, T code display Actual machining feed rate display Handling monitor screen Rod meter light Graphic screen Spindle/servo setting screen Languages Selection of random 5 EA LCD screen save Screen saver Auto data backup Function according with machine specification Cs contouring function MILL type Stored pitch error compensation MILL type Pole coordinate command MILL type Cylinder interpolation MILL type Drill fixed cycle MILL type Sp. positioning expandable MILL type, Sub spindle type Main sp. synchronization control Sub spindle type Torque control Sub spindle type Option High speed Ethernet 100 Mbps (Option board is required) Optional block skip 9 EA G code system B / C Polygon turning Dynamic graphic display 8 level data protection function Interactive program Manual guide i (10.4 Color LCD) Tool load monitoring function HWTM (embedded Fanuc type)
HYUNDAI WIA MACHINE TOOL 26 27 ENERGY SAVING & ECO FRIENDLY HYUNDAI WIA leads the way in Energy saving and Eco Friendly Machine Tools. All machines are designed and built with power saving methods and environmental consideration in mind. This Catalogue made by recycle paper MQL : Minimal Quantity Lubrication Example of Machining Center Application Coolant (Wet Cutting) Lubricating Cooling Chip Disposal Minimal Mist Oil Compressed Air Opt. MQL Cutting (Semi-Dry) Energy Saving Power Consumption Monitor Minimum quantity lubrication or near-dry machining has revolutionized how machining operations are cutting costs, improving tool life and being environmentally responsible. The goal of this system is to spray only the amount of lubricant required to prevent heat and chip build up at the cutting tool or work piece face. ECO System Real time power consumption can be monitored through the OP screen Oil Skimmer An oil skimmer can increase coolant and tool life by removing tramp oil contaminants. Opt. Economy Lubrication System Mist Collector Opt. Fine particles (1~10μm) generated during machining can contaminate the working area and surrounding environment. The mist collector catches and removes these particles to reduce the level of hazards in the air and reduce the accumulation of surface contaminates in your facility. By applying lubricant only when the machines axis are moving lubrication consumption is reduced by 30% compared to standard systems.