ACCELERATE YOUR PRODUCTIVITY Lightweight Tooling Catalog STAY Informed STAY Connected STAY Productive
2 Lightweight Tooling Components LWT Notes Netherlands Charlevoix, MI USA UK Red Wing, MN USA Wheeling, IL USA Auburn Hills, MI USA France Germany Spain China Brazil India Thailand THE BEST PRODUCTS. UNMATCHED SERVICE. WORLDWIDE. With a support network spanning the globe, DE-STA-CO offers consistent, comprehensive service to any location in the world. Whether your operations are localized or span multiple continents, you will always have access to the highest levels of customer service and technical support. Since its founding in 1915, DE-STA-CO has focused on outstanding customer service. The company grew steadily over the next four decades and in 1958 started to expand internationally. In 1983, DE-STA-CO opened its first overseas manufacturing facility in Thailand. With the acquisition of Robohand in 1996, DE-STA-CO started to get involved in automation and since then has expanded by acquiring and integrating other well-known brands like Camco and Ferguson. In 2008, we strengthened our presence in life sciences when Central Research Laboratories (CRL) joined team DE-STA-CO. Today DE-STA-CO is a world leader in the innovation, design, manufacture and support of clamping, gripping, transferring, indexing and robotic tooling solutions for workplace and automation needs. Our growth is a direct result of our commitment to serve customers of all sizes on a local, one-to-one basis. DE-STA-CO provides productivity solutions to a diverse range of market segments Aerospace Automotive/transportation Consumer products Food and packaging Plastic injection molding Medical Defense Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 3 Speed Matters Designed to Accelerate Your Productivity The DE-STA-CO Accelerate Collection of Lightweight End Effector Tooling will help you move parts faster in today's production line Advantages Increased Speed: Capable of increasing productivity by 25 to 30% with lightweight components Improved Ergonomics: 50% weight reduction with high strength aircraft aluminum vs. steel components resulting in higher safety ratings for workers Localized Support: DE-STA-CO offers local manufacturing and support throughout Europe, Asia, North and South America Reduced Maintenance: Reduced downtime due to wear and tear on automation DE-STA-CO has a proud history of providing complete material and part handling solutions for several industries. Our products are widely used in applications such as: Robotic Load and Unload High-speed crossbar transfer Traditional crossbar transfer Tri-Axis transfer Plastic injection molding High-Speed Automation PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
4 Lightweight Tooling Components Crossbar Tool Example Crossbar Saddle (Idle) Large Tube T-Clamp M8 Fasteners Single End Extension with 32mm Ball Mount Crossbar Saddle w/air (Right Hand Shown) Tri-Axis Tool Example T-Clamp with Swivel Ball Mount Port Only Adaptor GT-MC-A2-EL Vacuum Cups Tri-Axis Adaptor Mount M8 Fasteners Cam Action Grippers Single End Extension Small Tubing Cross Clamp Gripper Mount Shovel with 32mm Ball Single End Extension with 32mm Ball Mount Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 5 Split Saddle Crossbar Tooling Example 1.00in T-Clamp Single End Extension with Swivel Ball Mount Vacuum Cups ARV Auto Release Venturi Lower Nest Tooling Example Locator Pin Nest Guide LWT Tube Lower Nest Mount Adaptor Lower Nest Mount Receiver PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
6 Lightweight Tooling Components SGM Interpress Crossbar Tooling Example M8 Fasteners Single End Extension T-Clamp with Swivel Ball Mount Vacuum Cups Ø30mm Guide Mount ARV Auto Release Venturi CPI-SGM-ASSY-FLC CPI-SGM-ASSY-FRC CPI-SGM-ASSY-RLC CPI-SGM-ASSY-RRC CPI-SGM-ASSY-FLC-EL CPI-SGM-ASSY-FRC-EL CPI-SGM-ASSY-RLC-EL CPI-SGM-ASSY-RRC-EL Description Interpress Tool, Front Left Side, No Electric Interpress Tool, Front Right Side, No Electric Interpress Tool, Rear Left Side, No Electric Interpress Tool, Rear Right Side, No Electric Interpress Tool, Front Left Side, w/electric Connector Installed Interpress Tool, Front Right Side, w/electric Connector Installed Interpress Tool, Rear Left Side, w/electric Connector Installed Interpress Tool, Rear Right Side, w/electric Connector Installed SGM Interpress Crossbar Tooling CPI-SGM-ASSY-BT-FL CPI-SGM-ASSY-BT-FR CPI-SGM-ASSY-BT-RL CPI-SGM-ASSY-BT-RR CPI-SGM-ASSY-BT-FL-EL CPI-SGM-ASSY-BT-FR-EL CPI-SGM-ASSY-BT-RL-EL CPI-SGM-ASSY-BT-RR-EL Description Blankload Tool, Front Left Side, No Electric Blankload Tool, Front Right Side, No Electric Blankload Tool, Rear Left Side, No Electric Blankload Tool, Rear Right Side, No Electric Blankload Tool, Front Left Side, w/electric Connector Installed Blankload Tool, Front Right Side, w/electric Connector Installed Blankload Tool, Rear Left Side, w/electric Connector Installed Blankload Tool, Rear Right Side, w/electric Connector Installed Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 7 Tri-Axis Rail Tooling Example Quick Disconnect Housing Large Thin Wall Tube Quick Disconnect Bayonet Cam Action Sheet Metal Gripper with Rear Swivel Ball Mount Single End Extension with Swivel Ball Mount RDN/RDC Quick Disconnect Manual Tool Changers Quick Disconnect Housing Quick Disconnect Bayonet CPI-RDN-40-JB-E4-5MNM-HF-INS CPI-RDC-15-E4-5MNF-HF Description Quick Disconnect Housing with 4-Port Air, 5-Pin Electric, Insulation Quick Disconnect Bayonet with 4-Port Air, 5-Pin Electric PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
8 Lightweight Tooling Components GRS-SD-40 Crossbar Saddle w/air (Left Hand) 230 115 105.5 Ø40 Load: 400Nm GRS-SD-40-LHS-A 938g [2.06 lb] 25 276 72 GRS-SD-40 Crossbar Saddle w/air (Right Hand) 72 Load: 400Nm 276 GRS-SD-40-RHS-A 938g [2.06 lb] GRS-SD-40 Crossbar Saddle (Idle) 230 110.1 105.5 Ø40 Load: 400Nm GRS-SD-40-NA-A 535g [1.18 lb] 25 276 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 9 LWT Technical Information M8 Fasteners Torque to 38Nm [28 ft-lbs] Locking Washer Always install the washer correctly as shown Hinge Clamp Tube Clamp Tube Size (Ø) 40mm 1.50 in 30mm 1.00 in Clamp Type Actual Clamp Ø min max Tube 40.10 40.20 Hinge 40.20 40.30 Tube 38.30 38.40 Hinge 38.20 38.30 Tube Hinge Tube Hinge 30.10 30.20 25.50 25.60 25mm Tube 25.10 25.20 20mm Tube 20.10 20.10 LWT Boom/Tube (3mm Wall) Material: Aluminum (Ø) Tolerance (mm) LWT-40-1000 40mm ±0.14 987g/m [0.66 lb/ft] LWT-15E-1000 1.50 in ±0.14 907g/m [0.61 lb/ft] LWT-30-1000 30mm +0.08/-0.14 715g/m [0.48 lb/ft] LWT-10E-1000 1.00 in +0.08/-0.14 601g/m [0.41 lb/ft] LWT-25-1000 25mm +0.08/-0.14 581g/m [0.39 lb/ft] LWT-20-1000 20mm ±0.08 450g/m [0.30 lb/ft] LWT Deflection Charts Deflection at Load Point, mm Deflection of 1 inch x 1/8 inch Aluminum Tubing 601g/m [0.41 lb/ft] 5 4 1 kg 2 kg 3 5 kg 10 kg 2 1 0 0 100 200 300 400 500 Distance to Load, mm Deflection at Load Point, mm Deflection of 1-1/2 inch x 1/8 inch Aluminum Tubing 907g/m [0.61 lb/ft] 5 4 1 kg 2 kg 3 5 kg 10 kg 2 1 0 0 100 200 300 400 500 Distance to Load, mm PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
10 Lightweight Tooling Components TCL Ø40 T-Clamps 114 43 Load: 260Nm Standard T-Clamp ØD TCL-40M-25M-A Ø25 158g [0.35 lb] TCL-40M-20M-A Ø20 145g [0.32 lb] 55 48 Ø40 ØD 77.5 Angled T-Clamp A TCL-40M-25M-30-L 30 158g [0.35 lb] TCL-40M-25M-30-R 30 158g [0.35 lb] TCL-40M-25M-45-L 45 158g [0.35 lb] TCL-40M-25M-45-R 45 158g [0.35 lb] TCL-40M-20M-30-L 30 145g [0.32 lb] TCL-40M-20M-30-R 30 145g [0.32 lb] TCL-40M-20M-45-L 45 145g [0.32 lb] TCL-40M-20M-45-R 45 145g [0.32 lb] A 131 72 TCL Ø30 to Ø25 T-Clamp 105 43.5 48 TCL-30M-25M-A 270g [0.59 lb] 49 74 Ø30 Ø25 TCL Ø40 to Ø32 Ball Clamp Patent Pending TCL-40M-32B-A 149g [0.33 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 11 TCL Ø1.00 (in) T-Clamp 100.5 45.5 65.4 Ø1.00in 47 Ø1.00in TCL-10E-10E-A 175g [0.39 lb] 74.5 TCL Ø25to Ø32 Ball Clamp ØD 95 44 66 ` ØD TCL-25M-32B-A Ø25 147g [0.32 lb] TCL-20M-32B-A Ø20 128g [0.28 lb] L SØ32 (SWIVEL BALL END) 70 TCL Ø32 Ball to Ø25 Ball Clamp 79 51 65 TCL-32B-25M-90-A 145g [0.32 lb] SØ32 (SWIVEL BALL END) 45 Ø25 (ROD INSERT) TCF Ø25 Flange Mount 44 58 45.0 Ø8.5 60 45.0 Ø25 TCF-25M-A 98g [0.22 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
12 Lightweight Tooling Components GTA Tri-Axis Adaptor Mount 49 f7 240 Load: 400Nm GTA-30-150 412g [0.91 lb] f7 39 Ø30 119 150 ES Ø25 to Ø20 Apple Core Mount ØD1 ØD2 ES-20M-25M-300-A 20 25mm 250g [0.55 lb] ES-19M-25M-300-A 19 25mm ES-19M-10E-300-A 19 1.00 in 269g [0.59 lb] ES Ø20 to Ø20 Apple Core Mount 85 41 Ø20 ES-20M-20M-A 100g [0.22 lb] 33 Ø20 42 62 ES 32mm Ball Extension L3 SØ32 (SWIVEL BALL END) L1 L2 L3 ES-32B-25M-300-A 300 320 345 262g [0.56 lb] ES-32B-25M-600-A 600 620 645 437g [0.96 lb] L1 L2 Ø25 24 66 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 13 58 TPA Single Transfer Press Adaptors 9 43 TPA-25-35 35 35 31 TPA-25-65 10 Ø25 155 L1 L2 Configured 90 L1 L2 TPA-25-35-LWT-A 35 60 249g [0.55 lb] TPA-25-65-LWT-A 63 88 327g [0.72 lb] TPA Double Transfer Press Adaptor 45 45 45 45 45 9 50 90 L2 L1 260 Configured 90 L1 L2 TPA-25-25-35-LWT-A 35 60 498g [1.10 lb] TPA-25-25-65-LWT-A 63 88 647g [1.43 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
14 Lightweight Tooling Components PA Port Only Adaptors Apple Core Mount 56 32mm Ball Mount 68 25 30 P 1/8 28 G 1/8 33 G 1/8 (PA-20M ONLY) P 1/4 (PA-19M ONLY) G 1/4 SØ32 47 35 Material: Aluminum P 3/8 ØD includes locking nut and plug Material: Aluminum G 3/8 41 57 ØD P PA-20M 20 G PA-19M-EU 19 G 76g [0.17 lb] PA-19M-NA 19 NPT PA-32M-B 96g [0.21 lb] PA 28mm Ball for C-Mount Material: Aluminum CPI-PA-B112-CM 106g [0.23 lb] GT-BGA 32mm Ball Gripper Mount GT-BGA-A 174g [0.38 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 15 ARV Auto Release Venturi Left Hand Apple Core CPI-VSA-ARVL-750-(X) Right Hand Apple Core CPI-VSA-ARVR-750-(X) Without Apple Core CPI-VSA-ARVR-000-(X) RH/LH Spherical Ball CPI-VSA-ARV(R/L)-B112-(X) CPI-VSA-ARV(R/L)-B32-G38 (X) Mounting Thread U38 = 3/8 NPT Male G38 = 3/8 G Male VS OPTION (M5 PORT/PLUG) (REMOVE INCLUDED PLUG FOR VACUUM SENSOR) [2.19] 55.5 [2.36] 59.9 [.13] 3.2 [1.63] Ø41.3 [1.85] Ø47.1 [2.09] 53.0 [.75] 19 Vacuum Sensor Option Add -VS to end of ARV order code 1/8 NPT INTERNAL THREAD 1/8 NPT VENTURI AIR IN [.88] Ø22.2 APPLE CORE MOUNT U38 = 3/8 NPT G38 = G3/8 BSPP FOR VACUUM CUP [1.13] Ø28.6 SPHERICAL BALL MOUNT US PAT No: 7,540,309-7,681,603-7,950,422 CPI-VSA-ARVL-750-(X)-VS CPI-VSA-ARVR-750-(X)-VS CPI-VSA-ARVL-B112-(X)-VS CPI-VSA-ARVR-B112-(X)-VS CPI-VSA-ARVL-B32-G38-VS CPI-VSA-ARVR-B32-G38-VS 104g [0.23 lb] 122g [0.27 lb] 220g [0.49 lb] Specifications@ 4 bar [60psi]: VSA-ARV Speed to Vacuum 0.2-0.3 seconds Speed to Release 0.02 seconds Air Consumption Vacuum 40 l/m Blow-off 0 Noise Level @ 1 Meter 68dBA Vacuum Level (bar [in. Hg]) -.94 -.91 -.88 -.85 -.81 -.78 -.75 [22] 3.4 3.8 4.1 4.5 4.8 5.2 5.5 [50] [55] [60] [65] [70] [75] [80] Supply Pressure (bar [psi]) [28] [27] [26] [25] [24] [23] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
16 Lightweight Tooling Components GTS-100 32mm Ball 80mm Shovel (Right Hand) (Left Hand) Material: Steel GTS-100-85-80LH-A GTS-100-85-80RH-A 656g [1.45 lb] GTS-100 32mm Ball 100mm Shovel (Right Hand) (Left Hand) Material: Steel GTS-100-85-100LH-A GTS-100-85-100RH-A 730g [1.61 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 17 CL Cross Clamp 48 48 ØD ØD2 44 124 36.50 109 Material: High Strength Aluminum Load: 300Nm ØD 48 Ø40mm Cross Clamp ØD CL-40M-40M-A 40mm 233g [0.51 lb] Material: High Strength Aluminum Load: 300Nm ØD1 40 Ø40mm/1.50 in to Ø25mm/1.00 in Cross Clamp ØD1 ØD2 CL-40M-25M-A 40mm 25mm 214g [0.47 lb] CL-15E-10E-A 1.50 in 1.00 in 223g [0.50 lb] 48 31 Ø20 ØD 34 103 28 78 Material: High Strength Aluminum Ø40 40 Ø40mm to Ø20mm Cross Clamp CL-40M-20M-A 202g [0.45 lb] Material: High Strength Aluminum ØD 31 Ø25mm/1.00 in Cross Clamp ØD CL-25M-25M-A 25mm 102g [0.22 lb] CL-10E-10E-A 1.00 in 105g [0.23 lb] 26 Ø20 23 69 Ø20 26 Material: High Strength Aluminum Ø25mm to Ø20mm Cross Clamp CL-25M-20M-A 98g [0.22 lb] Material: High Strength Aluminum Ø20mm Cross Clamp CL-20M-20M-A 52g [0.11 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
18 Lightweight Tooling Components CL Cross Clamp 31 ØD 26 70 Ø25 30 PC Parallel Clamp Ø30 to Ø25 Cross Clamp CL-30M-25M-A 148g [0.33 lb] 31 Ø25 to Apple Core Cross Clamp ØD CL-25M-19M-PA-A 19 95g [0.21 lb] CL-25M-20M-PA-A 20 94g [0.21 lb] CP Centering Pin 30 78 60 Ø25 Ø25 200 Material: High Strength Aluminum Ø25 to Ø25 Parallel Clamp PC-25M-25M-A 93g [0.21 lb] Material: Steel Ø25, 200mm Length CP-25-200 640g [1.41 lb] NPG Nest Guide 46 26 267 Material: Steel Ø25, 200mm Length NPG-25-200 432g [0.95 lb] 38 200 Ø25 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 19 FOR M8 (4X) 35 SGM Lower Nest Mount Receiver 50.0 110 60.0 160 25 Material: Aluminum CPI-SGM-TH-USR-AL 581g [1.28 lb] SGM Lower Nest Mount Adaptor 4X M6 4X M8 2X M10 34.9 45 79.7 45.0 57.2 70.0 149.7 9.9 Material: Aluminum CPI-SGM-TH-USA 287g [0.63 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
Workholding Widest variety of workholding products High durability and reliability Flexible solutions for all applications Custom products for unique requirements Automation Broad range of engineered automation products Complementary products for modular integration Unmatched accuracy, reliability and performance Unparalleled global sales, service and engineering support GLOBAL LOCATIONS NORTH AMERICA DE-STA-CO Headquarters Auburn Hills, Michigan Tel: 1.248.836.6700 Toll Free: 1.888.DESTACO Marketing: marketing@ Customer Service: customerservice@ Charlevoix, Michigan Tel: 1.888.DESTACO Customer Service: customerservice@ Wheeling, Illinois Tel: 1.800.645.5207 Customer Service: camco@ Red Wing, Minnesota (Central Research Laboratories) Tel: 651.385.2142 Customer Service: sales@centres.com SOUTH AMERICA Brazil Tel: 0800-124070 Customer Service: samerica@ ASIA Thailand Tel: +66-2-326-0812 Customer Service: info@ China Tel: +86-21-6081-2888 Customer Service: china@ India Tel: +91-80-41123421-426 Customer Service: india@ EUROPE Germany Tel: +49-6171-705-0 Customer Service: europe@ France Tel: +33-1-3996-5000 Customer Service: france@ UK Tel: +44-1902-797980 Customer Service: uk@ Spain Tel: +34-936361680 Customer Service: spain@ Netherlands Tel: +31-297285332 Customer Service: benelux@ 1025 Doris Road Auburn Hills, MI 48326 USA Te l 1.888.DESTACO Fax 1.248.836.6901 Em ai l customerservice@ Copyright, 2013 DE-STA-CO. All rights for layout, photos and text rest with the publisher DE-STA-CO. All photomechanical or other reproductions only with our express permission. All sales are based on our terms and conditions of sale, delivery and payment. DSC_EE-VSG_0713_US_XXK www. For more information, please contact us at marketing@ For INDEXING more in- INNOVATION