MixRite TF 5 Fertilizer and Chemicals Injector

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Transcription:

MixRite TF-5

MixRite TF 5 Fertilizer and Chemicals Injector Congratulations on your purchase of one of our high quality products. To get the best results from the MixRite TF-5 Proportioning Dosing Injector it is important to spend a few minutes reading carefully the explanations and recommendations in this user s manual. Operating princip water line. The MixRite TF 5 technical working range: 2 5 0.88-22 0.1% to 1% for Model 001 0.2% to 2% for Model 002 0.5% to 5% for Model 005. Installing the Injector Check that Injector package contains the following items: * One proportioning dosing injector to which are compression fittings 32 mm PE pipe or two BSPT 1 or NPT1 threaded couplings according to the model. * * 2 stand brackets * One User s manual wall by inserting 4 screws in the Bracket. place. Place the legs in the holes and press until they locked. 2

Connection of the suction tube bottom Connection of the Injector to a 1 threaded line - MixRite TF 5 on central sticker Connection of the Injector to a 32 mm. polyethylene line - MixRite TF 5 straight and that the end is in the shape of a rounded cone. The distance between the entry end and the exit ends 32 injector and the white ring and slide them onto the pipe at a short distance from the end. Check that there is an accessory seal 32 and 32 the pipe into the entry opening or exit opening in accordance with the direction indicated and push passes the seal and stops at the end of the track. To facilitate the penetration of the pipe spread a little silicone grease on the end of the tube before inserting it. Push the white ring Close the nut and tighten securely. In the same way connect the injector to the other pipe. 3

Installing the injector on an irrigation line main valve as well as a valve chemicals into the drinking water. Then as shown in the diagram the following pressure reducer allow irrigation without fertilizer or when it is required to dismantle the injector. Installation of the injector on a bypass line both lines. pressure reducer anti vacuum valve from the bypass. 4

through each of the two injectors. are exactly the same length. 5

Connection to the Fertilizer Tank the tank. occur. Adjustment of Metering there is no water pressure in the injector. turn the adjustment control nut and set its upper edge on the percentage required. Turning it counterclockwise increases the amount of fertilizer metered. Turning it clockwise decreases the or decreasing the adjustment control nut.

Manual On/Off Control Turning the on/off handle clockwise to the end of the threads stops the suction. Turning the on/off handle counter clockwise till it is fully open starts the operation of the suction unit. Hydraulic On/Off Control Routine Maintenance in the injector. 3/4" record that suction check valve 7

5 AirReleaser 67 68 69 105

PARTS MIXRITE TF 0.1%-1% MIXRITE TF 0.2%-2% MIXRITE TF 5-0.5%-5% No. COMPONENT NAME COMPONENT CODE 1 TF 5 COVER 35201011301 2 BODY 1" BSP 35202041302 2 BODY 1" NPT 35202031302 2 2 BODY 32 35202051302 3 PISTON TF 5 35203013103 5 CYLINDER SUPPORT TF5 35204011305 6 CYLINDER SUPPORT NUT TF5 35205011806 7 ADJUSTMENT NUT TF5 35207011807 8 LATCH NUT TF5 35208011808 9 CYLINDER 1% MIXRITE TF 5 35209016109 9 CYLINDER 2% MIXRITE TF 5 35210016109 9 CYLINDER 5% MIXRITE TF 5 35211016109 10 CYLINDER SUPPORT SPACER TF5 35217013110 11 INSIDE BASE TF5 35212010111 12 LARGE EXIT VALVE 3 TF5 35219013112 13 CENTRAL VALVE 3 TF5 35227011113 14 TOGGLE FRAME TF5 35227011214 15 TOGGLE TF5 35216013115 16 TOGGLE PIN TF5 35213013116 17 BRIDGE PIN TF5 35213013117 18 BRIDGE TF5 35206011118 19 20 O RING 2-110 38060211045 21 TOGGLE BEARING 35121011121 22 PISTON BAR 1% TF5 35222011222 22 PISTON BAR 2% TF5 35222021222 22 PISTON BAR 5% TF5 35225051222 23 24 25 SUCTION SEAL 1% MIXRITE TF 5 25 SUCTION SEAL 2% MIXRITE TF 5 25 SUCTION SEAL 5% MIXRITE TF 5 26 OPERATION ROD 27 "O" Ring 12X2 28 "O" RING 2-011 VITON 29 UPPER PISTON SEAL 30 LOWER PISTON SEAL 31 O RING 2-356 32 O RING 7*50 33 33 O RING 28*7 FOR 1%,2% MODEL 33 O RING 2-219 FOR 5% MODEL 34 CHECK VALVE SLEEVE 35 CHECK VALVE LID 35202011225 35202021225 35202051225 35214013126 37005852002 38020111228 35223012229 35224012230 38023562231 38050072232 38028072233 38022192233 36030675102 36030101101 No. COMPONENT NAME COMPONENT CODE 36 PISTON CHECK VALVE 36030162284 37 SPRING FOR CHECK VALVE 38060797429 38 O RING 2-206 38022060084 39 40 O RING 30*3 38003032246 41 CHECK VALVE NUT 36030622100 42 NUT 3/4"HOLE 20 36030120033 43 WASHER FOR SWIVEL 3/4" 37245581200 44 RECORD BODY 19X3/4" - 5% model 32454759122 44 RECORD BODY 12x3/4" - 1%,2% MODEL 32454752122 45 SPRING 1 TF 10 /TF5 38000001149 50 52 53 FLAT SEAL 36000022248 EJOTE SCREW WN-1412 NUT 3/4" 38000001152 38000007389 55 SUCTION TUBE 19mm - 5% MODEL 36030001955 55 SUCTION TUBE 16 mm - 1%,2% model 36030001655 58 AIR RELEASE 35016003858 59 SPRING 5 38060000059 60 AIR RELEASER SCREW 36030284360 61 O RING 2-107 38060210761 62 O RING 2-113 38060211362 63 ADAPTOR 3/4" 35000003863 64 O RING 20X3 38060220036 65 66 INNER VALVE TF5 35220013166 67 BALL 38000000067 68 1/2" BSPT NUT 35226013324 69 1/2" SEAL PLATE 35217013123 71 EASEL LEG TF 10 38000004171 72 TF10 BRACKET 35125011872 73 GUIDE RING CYLINDER SUPPORT TF5 35228011168 75 HOSE COVER 19 MM 36030111935 75 HOSE COVER 12 MM - 1%,2% MODEL 36030111235 76 SUCTION FILTER 30 36030013036 77 EASEL LEG PLUG D. 22 38001003277 78 FILTER WEIGHT - 5% MODEL 38002000107 78 FILTER WEIGHT - 1%,2% MODEL 38060801038 81 V7 INNER VALVE LOCKER 35028001181 82 TF5 PISTON STROKE STOPPER 35213013119 83 SPRING 4 38060797430 105 SST CLIP SCREW - 5% MODEL 38013322102

5 Manual 67 68 69 105

PARTS MIXRITE TF ON/OFF 0.1%-1% MIXRITE TF ON/OFF 0.2%-2% MIXRITE TF 5 ON/OFF - 0.5%-5% No. 1 TF 5 COVER 2 BODY 1" BSP 2 BODY 1" NPT COMPONENT NAME COMPONENT CODE 35201011301 35202041302 35202031302 2 BODY 32 35202051302 3 PISTON TF 5 35203013103 5 CYLINDER SUPPORT TF5 35204011305 6 CYLINDER SUPPORT NUT TF5 35205011806 7 ADJUSTMENT NUT TF5 35207011807 8 LATCH NUT TF5 35208011808 9 CYLINDER 1% MIXRITE TF 5 35209016109 9 CYLINDER 2% MIXRITE TF 5 35210016109 9 CYLINDER 5% MIXRITE TF 5 35211016109 10 CYLINDER SUPPORT SPACER TF5 35217013110 11 INSIDE BASE TF5 35212010111 12 LARGE EXIT VALVE 3 TF5 35219013112 13 CENTRAL VALVE 3 TF5 35227011113 14 TOGGLE FRAME TF5 35227011214 15 TOGGLE TF5 35216013115 16 TOGGLE PIN TF5 35213013116 17 BRIDGE PIN TF5 35213013117 18 BRIDGE TF5 35206011118 19 20 21 22 22 22 O RING 2-110 TOGGLE BEARING PISTON BAR 1% TF5 PISTON BAR 2% TF5 PISTON BAR 5% TF5 23 24 25 SUCTION SEAL 1% MIXRITE TF 5 25 SUCTION SEAL 2% MIXRITE TF 5 25 SUCTION SEAL 5% MIXRITE TF 5 26 OPERATION ROD 27 "O" Ring 12X2 28 "O" RING 2-011 VITON 29 UPPER PISTON SEAL 30 LOWER PISTON SEAL 31 O RING 2-356 32 O RING 7*50 33 33 O RING 28*7 FOR 1%,2% MODEL 33 O RING 2-219 FOR 5% MODEL 34 CHECK VALVE SLEEVE 35 CHECK VALVE LID 38060211045 35121011121 35222011222 35222021222 35225051222 35202011225 35202021225 35202051225 35214013126 37005852002 38020111228 35223012229 35224012230 38023562231 38050072232 38028072233 38022192233 36030675102 36030101101 No. COMPONENT NAME COMPONENT CODE 36 PISTON CHECK VALVE 36030162284 37 SPRING FOR CHECK VALVE 38060797429 38 O RING 2-206 38022060084 39 40 O RING 30*3 38003032246 41 CHECK VALVE NUT 36030622100 42 NUT 3/4"HOLE 20 36030120033 43 WASHER FOR SWIVEL 3/4" 37245581200 44 RECORD BODY 19X3/4" - 5% model 32454759122 44 RECORD BODY 12x3/4" - 1%,2% MODEL 32454752122 45 SPRING 1 TF 10 /TF5 38000001149 50 FLAT SEAL 36000022248 51 SCREW 38004181152 52 EJOTE SCREW WN-1412 38000001152 53 SST DISC 38004001153 55 SUCTION TUBE 19mm - 5% MODEL 36030001955 55 SUCTION TUBE 16 mm - 1%,2% model 36030001655 58 AIR RELEASE -W.HOLE 35116003858 61 SPRING 38000001148 62 O RING 2-113 38060211362 63 O RING 2-206 38022060084 64 O RING 2-118 38021189264 65 SS SCREW M8*55 38030183091 66 INNER VALVE TF5 35220013166 67 BALL 38000000067 68 1/2" BSPT NUT 35226013324 69 1/2" SEAL PLATE 35217013123 71 EASEL LEG TF 10 38000004171 72 TF10 BRACKET 35125011872 73 GUIDE RING CYLINDER SUPPORT TF5 35228011168 75 HOSE COVER 19 MM 36030111935 75 HOSE COVER 12 MM - 1%,2% MODEL 36030111235 76 SUCTION FILTER 30 36030013036 77 EASEL LEG PLUG D. 22 38001003277 78 FILTER WEIGHT - 5% MODEL 38002000107 78 FILTER WEIGHT - 1%,2% MODEL 38060801038 81 V7 INNER VALVE LOCKER 35028001181 82 PISTON STROKE STOPPER 35213013119 83 SPRING 4 38060797430 85 ON/OFF KNOB FOR TF 38000007385 86 ON/OFF NUT LEAD FOR TF 38000007386 87 ON/OFF CONNECTOR FOR TF 38000107387 88 ON/OFF SCREW CONNECTOR FOR TF 38000007388 90 ON/OFF OPERATING DISC TF10 35200007390 105 SST CLIP SCREW- 5% MODEL 38013322102

Troubleshooting Guide Problem Check Solution The injector does not work The injector has stopped working There is a leak from the injector. There is no suction. pressure. Check if the springs are broken. Check if one of the parts of the mechanism is broken. The leak is from the connection between the The leak is from the connection of the suction tube. Dismantle the injector unit and check if the Fit The injector with the arrows in the Replace the motor seals. Replace the springs. Replace the seals. Replace the broken part. Replace the suction seal. For advice, technical support and purchase of spare parts, Contact the authorized sales representative in your area.