DOSING UNITS PLASTICOLOR 1500 PLASTICOLOR 2500 PLASTICOLOR 3200 PLASTICOLOR 5000
Function of PLASTICOLOR Dosing Units... 3 PLASTICOLOR 1500... 4 PLASTICOLOR 2500... 5 PLASTICOLOR 3200... 6 PLASTICOLOR 5000... 7 PLASTICOLOR Accessories... 8
FUNCTION OF PLASTICOLOR DOSING UNITS The PLASTICOLOR neckpiece (2) is mounted between the production machine (1) and the main hopper (5). The PLASTICOLOR screw (4) meters the additive into the main material stream passing through the neckpiece (2). 5 2 The short distance between dosing and actual processing eliminates any risk of material separation. 1 3 4 1 - Production machine 2 - Neckpiece 3 - PLASTICOLOR dosing unit 4 - Screw 5 - Main hopper CONTROLS FOR PLASTICOLOR DOSING UNITS Serie PC 90/03 Serie PC 90/52 PPM-Control-System PDC-Control-System PLASTICOLOR-Dosing units 3
PLASTICOLOR 1500 Area of application: Additives for all processing machines Main materials for small processing machines Dosing capacity: 0.07-40.60 kg/h - (HDPE granules, 4 mm)* Accessories, optional: Manual/pneumatic neckpiece slide Pneumatic quick discharge Level sensors Sensor adapter under hopper Manual hopper slide High capacity insert in the neckpiece Hopper adapter on the neckpiece Screw identification (via the PPM control system) Special seal for processing powder Hopper - Standard: Hopper - Optional: 6 L circular sloped hopper, stainless steel 6 L asymmetrical hopper, aluminium 2 L / 10 L / 20 L circular sloped hopper, stainless steel 2 L / 9 L / 19 L / 21 L / 32 L / 50 L round hopper, stainless steel German Patent Number: DE 10 2008 055 756 European Pat.-Nr. 09778545.5 Countries: AT, BE, CH/LI, DK, ES, FR, GB, IT, NL, PL Screw/cylinder assembly 6/16 yellow Dosing outputs (kg/h)* 8/18 grey 10/20 brown Motor G 151 0.07-1.53 0.10-3.18 0.22-6.40 0.50-14.30 Motor G 251 0.15-4.50 0.32-9.50 0.58-17.30 1.40-40.60 * HDPE granules (PE) - lenticular oval, approximately 4 mm x 4.5 mm in diameter and 3.3 mm high with a bulk density of 560 g/l 13/25 red 4 PLASTICOLOR-Dosing units
PLASTICOLOR 2500 Area of application: Additives for very large processing machines Main materials for small processing machines Dosing capacity: 0.15-169.00 kg/h - (HDPE granules, 4 mm)* Accessories, optional: Pneumatic neckpiece slide Pneumatic quick discharge Level sensors Sensor adapter under hopper Manual hopper slide High capacity insert in the neckpiece Hopper adapter on the neckpiece Screw identification (via the PPM control system) Special seal for processing powder Hopper - Standard: Hopper - Optional: 20 L circular sloped hopper, stainless steel 20 L asymmetrical hopper, aluminium 10 L / 50 L circular sloped hopper, stainless steel 9 L / 19 L / 21 L / 32 L / 50 L / 70 L round hopper, stainless steel German Patent Number: DE 10 2008 055 756 European Pat.-Nr. 09778545.5 Countries: AT, BE, CH/LI, DK, ES, FR, GB, IT, NL, PL Screw/cylinder assembly 6/16 yellow Dosing outputs (kg/h)* 8/18 grey 10/20 brown * HDPE granules (PE) - lenticular oval, approximately 4 mm x 4.5 mm in diameter and 3.3 mm high with a bulk density of 560 g/l 13/25 red 17/29 green Motor G 251 0.15-3.68 0.40-10.20 0.58-16.80 1.40-41.20 2.80-83.00 5.70-169.00 22/34 black PLASTICOLOR-Dosing units 5
PLASTICOLOR 3200 Area of application: Main materials for large processing machines Dosing capacity: 0.12-970.00 kg/h - (HDPE granules, 4 mm)* Accessories, optional: Manual/pneumatic neckpiece slide Pneumatic quick discharge Level sensors Sensor adapter under hopper Manual hopper slide High capacity insert in the neckpiece Hopper adapter on the neckpiece Screw identification (via the PPM control system) Special seal for processing powder Hopper - Standard: 50 L circular sloped hopper, stainless steel Hopper - Optional: 50 L asymmetrical hopper, aluminium 20 L circular sloped hopper, stainless steel 21 L / 32 L / 50 L / 70 L / 100 L / 130 L round hopper, stainless steel Dosing outputs (kg/h)* Screw/cylinder 8/17 13/22 17/27 25/36 40/50 assembly yellow brown red green black Motor G 321 0.12-3.35 0.42-12.50 0.95-28.00 2.70-79.00 9.50-285.00 Motor G 322 0.22-6.60 0.80-24.20 1.80-53.50 5.00-151.00 17.50-525.00 Motor G 323 0.36-10.70 1.50-44.00 3.40-100.00 9.10-273.00 27.00-815.00 Motor G 327 0.32-9.75 1.25-36.50 2.70-82.00 7.60-228.00 24.50-735.00 * HDPE granules (PE) - lenticular oval, approximately 4 mm x 4.5 mm in diameter and 3.3 mm high with a bulk density of 560 g/l 6 PLASTICOLOR-Dosing units
PLASTICOLOR 5000 Area of application: Main materials for very large processing machines specially designed for large quantities, regrind, flakes, etc. Dosing capacity: 19.00-6,700.00 kg/h - (HDPE granules, 4 mm)* Accessories, optional: Pneumatic quick discharge Level sensors Manual hopper slide Screw identification (via the PPM control system) Special seal for processing powder Hopper - Standard: Hopper - Optional: 150 L circular hopper, stainless steel 50 L circular sloped hopper, stainless steel 70 L / 100 L / 130 L / 250 L / 350 L / 500 L round hopper, stainless steel German Patent Number: DE 10 2008 055 756 European Pat.-Nr. 09778545.5 Countries: AT, BE, CH/LI, DK, ES, FR, GB, IT, NL, PL Screw/cylinder assembly 50/65 red Dosing outputs (kg/h)* 65/80 green * HDPE granules (PE) - lenticular oval, approximately 4 mm x 4.5 mm in diameter and 3.3 mm high with a bulk density of 560 g/l 80/95 black Motor G 321 19.00-560.00 36.50-1,090.00 62.20-1,840.00 Motor G 322 35.20-1,055.00 70.00-2,100.00 108.00-3,220.00 Motor G 323 57.50-1,725.00 118.00-3,490.00 190.00-5,700.00 PLASTICOLOR-Dosing units 7
THE ADVANTAGES OF THE PLASTICOLOR DOSING UNITS IS TO BE SEEN IN THE PRACTICAL DETAILS PLASTICOLOR 1500 2500 3200 5000 QUICK ACTING LATCHES The PLASTICOLOR dosing units can be cleaned very easily thanks to the Quick acting latches. Changing the screws is quick and easy. The pressure bolts ensure a good seal and prevent back pressure on the motor and gears. ROUND MATERIAL INLET The combination of round stainless steel hoppers, round material inlet and round quick discharge ensures a material flow/ cleaning with almost no residue. - = Standard = Optional 8 PLASTICOLOR-Dosing units
PLASTICOLOR 1500 2500 3200 5000 ROUND SEALING DISC The design of the round sealing disc ensures a perfect flow of material when dosing and also when discharging. - SPECIAL SEAL FOR PROCESSING POWDER A special seal is available for processing powder. = Standard = Optional PLASTICOLOR-Dosing units 9
PLASTICOLOR 1500 2500 3200 5000 QUICK DISCHARGE with manual slide Very easy discharge of the PLASTI- COLOR dosing units and hoppers thanks to the quick discharge. This allows an quick and troublefree change of colour and change of screw/ cylinder assembly. QUICK DISCHARGE pneumatic The pneumatic quick discharge can be remotely operated, for example for PLASTICOLOR dosing units that are mounted on a platform/gantry or in a high position. NECKPIECE SLIDE Taking a sample via the neckpiece slide. Neckpiece slides secure the units against the neckpiece and make it possible to take samples and conduct volume tests. The units can be filled and emptied during production. - = Standard = Optional 10 PLASTICOLOR-Dosing units
PLASTICOLOR 1500 2500 3200 5000 NECKPIECE SLIDE pneumatic The pneumatic neckpiece slide facilitates remote opening and closing and thus taking samples remotely. - QUICK DISCHARGE and NECKPIECE SLIDE connecting a hose Using a hose for quick discharge or connecting a hose for taking samples is a practical option for all PLASTICOLOR dosing units that are mounted in a high or inaccessible position. The material can be discharged into a container on the floor. Quick discharge via hose Neckpiece slide taking samples - via hose - = Standard = Optional PLASTICOLOR-Dosing units 11
PLASTICOLOR 1500 2500 3200 5000 TEST OPENING in the middle of the housing for taking samples Tests for volume control can be done during production via the test slide. - - - AUTOMATIC SCREW IDENTIFICATION The combination of a PPM Control, a coded screw coupling and a sensor in the pressure bolt allows a fully automatic screw identification of the screw mounted in the dosing unit. HOPPER SLIDE A hopper slide is being used when changing the screw/cylinder without emptying the hopper. For example when a completely different output with the same material (after changing screw/cylinder) is to be done. = Standard = Optional 12 PLASTICOLOR-Dosing units
PLASTICOLOR 1500 2500 3200 5000 SENSORS Sensors are used for level control in the hopper and the neckpiece. When processing small amounts of additive or changing materials very frequently, it is helpful to install an adapter for a sensor over the dosing screw. - HIGH CAPACITY INSERT / DEFLECTOR PLATE High capacity inserts for non-pressurised dosing into the main material stream flowing through the neckpiece. HIGH CAPACITY INSERT - - DEFLECTOR PLATE - - - - = Standard = Optional PLASTICOLOR-Dosing units 13
PLASTICOLOR 1500 2500 3200 5000 HOPPER ADAPTER Hopper Adapter for the mounting of a main material hopper on top of the neckpiece. With the Hopper Adapter all hoppers out of the PLASTICOLOR product range will fit, without any steps or restrictions. - CIRCULAR STAINLESS STEEL HOPPER Circular stainless steel hoppers with a round filling area and round discharge ensure an almost residue-free discharge via the quick discharge. - = Standard = Optional 14 PLASTICOLOR-Dosing units
MATERIAL FEED HOPPER PLASTICOLOR 1000 1500 2500 3200 5000 ASYMMETRICAL HOPPER, ALUMINIUM 6 L 20 L 50 L CIRCULAR SLOPED HOPPER, STAINLESS STEEL ROUND HOPPER, STAINLESS STEEL 2 L 6 L 10 L 20 L 50 L 2 L 9 L 19 L 21 L 32 L 50 L 70 L 100 L 130 L 150 L 250 L, 350 L, 500 L = Standard = Optional PLASTICOLOR-Dosing units 15
Woywod production site in Seefeld Woywod Kunststoffmaschinen GmbH & Co. Vertriebs-KG Hauptsitz / Head Office: Bahnhofstraße 110 82166 Gräfelfing Germany Tel.: +49 89 854 80-0 Fax: +49 89 854 13 36 Internet: www.plasticolor.de E-Mail: woywod@plasticolor.de Produktion / Factory: Niederlassung Seefeld Lindengasse 2-4 16356 Werneuchen OT Seefeld Germany Tel.: +49 33398 696 3-0 Fax: +49 33398 696 3-1336 E-Mail: woywod.seefeld@plasticolor.de Woywod Kunststoffmaschinen GmbH & Co. Vertriebs-KG