REPLACEMENT PARTS MANUAL WALL MOUNTED GAS/ELECTRIC Models: WG-A WG-B WG-C W0G-A W0G-B W0G-C W6G-A W6G-B W6G-C Contents Description Page Cabinet Components Exploded View... Usage List... Usage List... Functional Components Exploded View...6 Usage List... Usage List...8 Usage List... Burner Components Exploded View...0 Usage List... Usage List... Usage List... Control Panel Exploded View... Usage List...5 Blower Assembly Exploded View...6 Usage List...6 General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates. Bard Manufacturing Company, Inc. Bryan, Ohio 506 www.bardhvac.com Manual: 0-8A Supersedes: 0-8 Date: 5-- Page of 6
CABINET COMPONENTS 6 0 0 8 8 6 5 6 5 5 5 6 5 0 8 50 5 0 8 8 5 5 SEP-66 A This drawing to be used as reference for pages and Manual 0-8A Page of 6
CABINET COMPONENTS 50-568-* Right Side Assembly S5--* Vestibule Service Door 050 Right Evaporator Support Angle 5-85 Right Drain Pan Support Assembly 5 S5- Drain Pan Assembly 6 05-5 Evaporator Coil Fill Angle 50-66 Upper Back 8-0 Supply Air Frame 0-5 Heat Exchanger Support Offset 0 Heat Exch Assy See Burner Components Diagram 05- Top Heat Exchanger Deflector 5- Inner Air Baffle 65-5-* Top Rain Channel 50--* Top Assembly 6 05Y0 Left Evaporator Support Angle 5-08 Rear Block Off Plate Assembly 8 50-8-* Left Side Assembly 5-00-* Left Access Cover 0 05-08 Left Support Angle S-5 Blower Partition - Filter Tray -05 Vent Terminal Gasket 5 8-08-* Side Grille Continued on page All Models * Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model number and serial number of the unit for which parts are being ordered. Refer to drawing on page Manual 0-8A Page of 6
CABINET COMPONENTS Continued from page 55-560-* Filter Access Panel Assembly 8 S55-55-* Front Door Assembly 55-6-* Vent Option Door Assembly 0 6- Outer Vent Hood 6-0 Inner Vent Hood WGBFAD- Barometric Fresh Air Damper 8-05-* Condenser Grille 5--* Right Front Corner Assembly 5 S5-8-* Air Intake Hood 6 S-8-* Air Intake Back 5-0 Fan Shroud 8 5-8 Condensor Partition Blank Off Plate 5-0 Heat Exchanger Support Assembly 0-080 Filter Blank Off Plate -0 Lower Base 0- Lower Base Offset 5-6 Control Panel Assembly 5- Condenser Partition Assembly 5 50-6 Lower Back Assembly 6-68 Manifold Bracket -0 Bottom Support Bracket 8 S-6 Circuit Breaker Inner Door S5-6-* Control Panel Cover Assembly 50 S5-8-* Disconnect Access Door 5 - Conduit Access Panel 5 56-00 Conduit Entrance Plate 5 5-00 Inner Furnace Air Baffle 5 55-6-* Upper Door Assembly All Models * Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model number and serial number of the unit for which parts are being ordered. Refer to drawing on page Manual 0-8A Page of 6
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FUNCTIONAL COMPONENTS 0 8 6 5 5 6 SEP-6 This drawing to be used for reference for pages, 8 and Manual 0-8A Page 6 of 6
FUNCTIONAL COMPONENTS S00-66 S00-5 00-00 00-0 Complete Blower Assembly 0/08 Complete Blower Assembly 60V 0 x 5 x Pleated Filter (Standard) 0 x 5 x AF Filter (Optional) WG-AA WG-AB WG-AC WG-BA WG-BB WG-BC WG-CA WG-CB WG-CC 55-05 Fan Blade 505-066B Coil 5 5060-8B Coil 6 Heat Exch. See Burner Components Diagram 806-0.55" +.05" Pressure Switch 8 S800-000 Distributor/Orifice 80-0 80-05 Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition 0 8600-0 Suppression Ignition Cable 000-000- Wire Assembly Wire Assembly 800-00 Fan Motor Mount 80-0 80-00 8000-8000-5 8000-6 Motor 0/08V Motor 60V Compressor ZPK5E-PFV-0 Compressor ZPK5E-TF5-0 Compressor ZPK5E-TFD-0 5 80-06 High Pressure Switch (Flare) 6 80-086 Low Pressure Switch (Flare) 806-05 Low Ambient Control - Opt. - (Flare) NS 808-08 Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-00 Orifice Parts Bag Tube 5K NS S00-00 Orifice Parts Bag Tube 6.5K NS S00-005 Orifice Parts Bag Tube 0K NS 60-00 Coremax Valve Core NS - Not Shown Opt. = Optional Refer to drawing on page 6 Manual 0-8A Page of 6
FUNCTIONAL COMPONENTS S00-6 S00-6 00-00 00-0 Complete Blower Assembly 0/08 Complete Blower Assembly 60V 0 x 5 x Pleated Filter (Standard) 0 x 5 x AF Filter (Optional) W0G-AA W0G-AB W0G-AC W0G-BA W0G-BB W0G-BC W0G-CA W0G-CB W0G-CC 55-05 Fan Blade 505-066B Coil 5 5060-B Coil 6 Heat Exch. See Burner Components Diagram 806-0.55" +.05" Pressure Switch 8 S800-00 Distributor/Orifice 80-0 80-05 Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition 0 8600-0 Suppression Ignition Cable 000-000- Wire Assembly Wire Assembly 800-00 Fan Motor Mount 80-0 80-00 8000-8 8000-8000-00 Motor 0/08V Motor 60V Compressor ZPK5E-PFV-0 Compressor ZPK5E-TF5-0 Compressor ZPK5E-TFD-0 5 80-06 High Pressure Switch (Flare) 6 80-086 Low Pressure Switch (Flare) 806-05 Low Ambient Control - Opt. - (Flare) NS 808-08 Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-00 Orifice Parts Bag Tube 5K NS S00-00 Orifice Parts Bag Tube 6.5K NS S00-005 Orifice Parts Bag Tube 0K NS 60-00 Coremax Valve Core NS - Not Shown Opt. = Optional Refer to drawing on page 6 Manual 0-8A Page 8 of 6
FUNCTIONAL COMPONENTS S00-6 S00-6 00-00 00-0 Complete Blower Assembly 0/08 Complete Blower Assembly 60V 0 x 5 x Pleated Filter (Standard) 0 x 5 x AF Filter (Optional) W6G-AA W6G-AB W6G-AC W6G-BA W6G-BB W6G-BC W6G-CA W6G-CB W6G-CC 55-05 Fan Blade 505-6B Coil 5 5060-B Coil 6 Heat Exch. See Burner Components Diagram 806-0.55" +.05" Pressure Switch 8 S800-00 Distributor/Orifice 80-0 80-05 Induced Draft Blower 0V w/transition Induced Draft Blower 60V w/transition 0 8600-0 Suppression Ignition Cable 000-000- Wire Assembly Wire Assembly 800-00 Fan Motor Mount 80-0 80-00 8000-8 8000-8 8000- Motor 0/08V Motor 60V Compressor ZPK5E-PFV-0 Compressor ZPK5E-TF5-0 Compressor ZPK5E-TFD-0 5 80-06 High Pressure Switch (Flare) 6 80-086 Low Pressure Switch (Flare) 806-05 Low Ambient Control - Opt. - (Flare) NS 808-08 Freeze Stat (Part of LAC Kit) NS CMA- Complete Low Ambient Kit NS S00-00 Orifice Parts Bag Tube 5K NS S00-00 Orifice Parts Bag Tube 6.5K NS S00-005 Orifice Parts Bag Tube 0K NS 60-00 Coremax Valve Core NS - Not Shown Opt. = Optional Refer to drawing on page 6 Manual 0-8A Page of 6
BURNER COMPONENTS 5 8 5 6 8 8 0 SEP-68 A This drawing to be used for reference for pages, and Manual 0-8A Page 0 of 6
BURNER COMPONENTS S-0 S-05 S-0 Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) -68 Manifold Bracket 80-80 80-8 80- Limit Control L0-0 Limit Control L0-0 Limit Control L5-0 5 00-08 NOx Screen 68-68- 68-8 -0 Gasket Set 580-0 " Cast Inducer Transition 00-08 00-08 Orifice.0mm (.0885 diameter) Orifice.0mm (0% derate) 0- U Clip Fastener 6-050 6-0 6-05 -0-8 Flame Rollout Support Flame Rollout Support WG-*A WG-*NA WG-*B WG-*NB 5 80- Flame Rollout Switch L0 6 00-08 In-Shot Burner.5 x.5 6-08 6-0 6-0 8 855-0 DSI Spark Igniter 855-05 Flame Sensor 0 0 0 588-05 588-05 588-055 -Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 565-60 Natural Gas Valve / x / 68-0 68-5 68- -55-5 Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket WG-*C WG-*NC NS 8600-0 Ignition Cable NS Not Shown Refer to drawing on page 0 Manual 0-8A Page of 6
BURNER COMPONENTS S-0 S-05 S-0 Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) -68 Manifold Bracket 80-80 80-8 80- Limit Control L0-0 Limit Control L0-0 Limit Control L5-0 5 00-08 NOx Screen 68-68- 68-8 -0 Gasket Set 580-0 " Cast Inducer Transition 00-08 00-08 Orifice.0mm (.0885 diameter) Orifice.0mm (0% derate) 0- U Clip Fastener 6-050 6-0 6-05 -0-8 Flame Rollout Support Flame Rollout Support W0G-*A W0G-*NA W0G-*B W0G-*NB 5 80- Flame Rollout Switch L0 6 00-08 In-Shot Burner.5 x.5 6-08 6-0 6-0 8 855-0 DSI Spark Igniter 855-05 Flame Sensor 0 0 0 588-05 588-05 588-055 -Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 565-60 Natural Gas Valve / x / 68-0 68-5 68- -55-5 Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket W0G-*C W0G-*NC NS 8600-0 Ignition Cable NS Not Shown Refer to drawing on page 0 Manual 0-8A Page of 6
BURNER COMPONENTS S-0 S-05 S-0 Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) Heat Exchanger Assembly ( Burner) -68 Manifold Bracket 80-80 80-8 80- Limit Control L0-0 Limit Control L0-0 Limit Control L5-0 5 00-08 NOx Screen 68-68- 68-8 -0 Gasket Set 580-0 " Cast Inducer Transition 00-08 00-08 Orifice.0mm (.0885 diameter) Orifice.0mm (0% derate) 0- U Clip Fastener 6-050 6-0 6-05 -0-8 Flame Rollout Support Flame Rollout Support W6G-*A W6G-*NA W6G-*B W6G-*NB 5 80- Flame Rollout Switch L0 6 00-08 In-Shot Burner.5 x.5 6-08 6-0 6-0 8 855-0 DSI Spark Igniter 855-05 Flame Sensor 0 0 0 588-05 588-05 588-055 -Hole Gas Manifold - / -Hole Gas Manifold - / -Hole Gas Manifold - / 565-60 Natural Gas Valve / x / 68-0 68-5 68- -55-5 Tube Brace Burner Tube Brace Burner Tube Brace Burner Limit Bracket Limit Bracket W6G-*C W6G-*NC NS 8600-0 Ignition Cable NS Not Shown Refer to drawing on page 0 Manual 0-8A Page of 6
CONTROL PANEL 8 0 5 6 5 6 SEP-56 Manual 0-8A Page of 6
CONTROL PANEL 565-5 86-05 Integrated Furnace Control A Circuit Board Fuse 80-086 60 Volt Relay DPDT 80-0 60 Volt Relay SPDT 5 5 8550-008 8550-00 80-006 80-00 Capacitor Bracket Capacitor Bracket Compressor Contactor, -Pole, 0A Compressor Contactor, -Pole, 5A 6 80-5 Compressor Control Module 5-6 Control Panel 8-8 Low Voltage Box 860-0 Terminal Strip 0 0 80-05 80-0 Transformer 50 VA 08/0 - V Transformer 50 VA 80 - V -6 Circuit Breaker Mounting Base 865-0 865-05 865-06 865-08 865-055 865-05 865-0 Circuit Breaker, 0A, -Pole, 0V Circuit Breaker, 5A, -Pole, 0V 60V 0A Toggle Disconnect Circuit Breaker, 5A, -Pole, 0V Circuit Breaker, 0A, -Pole, 0V Circuit Breaker, 5A, -Pole, 0V Circuit Breaker, 5A, -Pole, 0V 86-006 Ground Terminal 865-05 865-008 Circuit Breaker Mounting Feet Circuit Breaker Mounting Feet WG-A WG-B WG-C.5 W0G-A W0G-B W0G-C.5 W6G-A W6G-B 5 5-0 Wire Shield 6 6 6 6 855-00 855-050 855-0 855-05 Capacitor 5 MFD 0V Capacitor 0+5 MFD 0V Capacitor 5+5 MFD 0V Capacitor 5+5 MFD 0V 80-6 Phase Line Monitor NS 085-5 Wiring Diagram NS 085-5 Wiring Diagram. NS 085-80 Wiring Diagram NS 085-6 Wiring Diagram NS 085-5 Wiring Diagram NS 085-8 Wiring Diagram W6G-C.5 NS Not Shown Manual 0-8A Page 5 of 6
BLOWER ASSEMBLY 55-06 Blower Wheel 0-6 55-0 Blower Wheel 0-6 805-0 860-08 80-0 860-0 Motor 0/08 V Motor 60V Motor 0/08 V Motor 60V 5- Blower Housing 5-6 Diffuser 6 800-00 Motor Mount 855-00 Capacitor.5 MFD 0V 8 86-00 Capacitor Boot 8550-00 Capacitor Bracket 0 0505 Angle Right 05Y05 Angle Left 05-0 Angle Back 65-5 Channel Front 55-0 Grommets S00-66 S00-6 S00-5 S00-6 Manual 0-8A Page 6 of 6