ntrafloproducts.com eries Progressive Lubrication ystem
Table of Contents ntraflo Products Page 2 ntroduction to eries Progressive Lubrication ystem Page 3 40 eries Valves Cycle ndicator Pin ncluded Page 4 Cycle ndicator Pin ot ncluded Page 4 ntroduction to 41 eries co Valves Page 5 41 eries co Valves Cycle ndicator Pin ncluded Page 6 Cycle indicator Pin ot ncluded Page 6 Managed Lube Fitting ystem Grease Manifolds Page 7 Fittings and dapters Valve Outlet Fittings Page 8 Hose nd for 5/16 O. D. Hose Page 8 Hose nds for Push To Connect Fittings Page 8 dapters: 1/8 PT and 1/4-28 Page 9 Push To Connect Fittings Page 9 Grease Zerks and ccessories Page 9 Hose and Tubing 5/16 O. D. upply and Feed Line Hose Page 10 1/4 O. D. ylon Tubing Page 10 Pumps lectrical Pump Page 11 Manual Pump Page 11 ccessories Valve Mounting ccessories Page 12 Grease Guns Page 12 ystem ccessories Page 12 Lube ystem Layout Form Page 14 umerical ndex Page 17
ntraflo Products COTUCTO xcavators Wheel Loaders emi Trucks Waste Trucks Cement Trucks Trailers Haul Trucks Dump Trucks tc. GCULTU Presses Compactors Mills Crushers Conveyors Fans tc. rticulated Trucks Motor Graders Cranes crapers tc. TPOTTO Combines prayers Balers Tractors Cotton Pickers tc. DUTL T F L O P O D U C T 2
eries Progressive Lubrication ystem ntroduction to eries Progressive 4 0 The series progressive system is designed to provide a more reliable and efficient way to lubricate machinery bearings. By centralizing all of a machine s grease points, the amount of time needed to properly maintain a piece of equipment is greatly reduced. Downtime due to bearing related failures decreases also. Worker safety is improved by virtually eliminating the need to remove safety guarding, or to crawl into a piece of equipment to access those hard-to-reach grease points. ll of the grease points are lubricated by one safe and easily accessible location outside of the safety guarding. The 40 eries Valve is the heart of each series progressive lubrication system. ach 40 eries Valve incorporates a number of metering pins that dispense a highly repeatable volume of lubricant to each outlet. Visual confirmation that the valve has completed a full cycle is provided by a cycle indicator pin. Figure 1 Crossporting a 40 eries Valve ach outlet on the 40 eries Valve is marked with a number. By placing an M10x1 closure plug in an outlet, the lubricant is redirected to the next adjacent outlet in descending numerical order. Crossporting allows multiple outlets to be combined together to meet the demands of larger lube points. pecial attention must be paid to never plug outlets 1 and 2. There are no crossport passages in either of these outlets, plugging them will cause the valve to stop working. n figure 1, outlets number 5 and 3 have closure plugs causing the lubricant volume of each to be redirected to outlet 1. V L V 3
eries Progressive Lubrication ystem 4 0 40 eries Divider Valves are available with or without a cycle indicator pin, which provides visual indication of proper system function. Our water-based, zinc and aluminum-rich coating gives the 40 eries Valves a corrosion resistance of 720 hours per TM B117. CHOMUM F - oh & LV Compliant Production Material Max. Operating Pressure Output/ Cycle per Outlet pecifications Lubricant nlet Operating Temperature Carbon teel 5076 psig / 350 bar.012 in³ /.2 cc 1/8 PTF (F) -22 F / -30 C 212 F / 70 C 40 eries Divider Valves umber of Outlets Cycle ndicator Pin Dimension 401061 6 401062 o 401081 8 401082 o 401101 10 401102 o Min. Max. 2.36 in. / 60 mm 2.95 in. / 75 mm 3.54 in. / 90 mm V L V 401121 12 401122 o 401141 14 401142 o 401161 16 401162 o 4.14 in. / 105 mm 4.8 in. / 120 mm 5.4 in. / 135 mm *ote: Outlets 1 and 2 must be used on each of the models listed above to ensure proper system function. *ote: Valve outlet fittings must be used for lubricant outlets on 40 eries Valves. 4
eries Progressive Lubrication ystem ntroducing the co Valve 4 1 C O V L V The co line of eries Progressive Valves was developed with two things in mind, reliability and ease of installation. Manufactured to the same exacting standards as our 40 eries, the co is a non-crossporting divider valve that eliminates the need for outlet adapters by providing 1/8 PTF(F) outlets. The co Valve is available with or without a cycle indicator pin for visual confirmation that the valve has completed a cycle. Why use an co Valve? Do you have an application where all of the grease points require the same amount of lubricant? Do you have a multi valve system where one or two of the valves are not being crossported? These, among others, are ideal applications for the co. Having been manufactured to the same tolerances as the 40 eries, the co Valve is designed for use in the same circuit. Use it as a primary valve; use it as a secondary valve; the co can handle it. ummary Figure 1 The co line of eries Progressive Valves is a noncrossporting option for those applications that do not require this feature. The co Valves have the same output per cycle as the 40 eries, the same corrosion resistant coating, offer the same cycle indicator and have the exact same mounting. ll of this, without the added expense of ll outlets 1/8 PTF outlet adapters. Figure 1 illustrates that each outlet on an co Valve receives the same output per cycle. There are no crossport passages in this valve so at no time should any of the lubricant outlets be plugged. Plugging any of the lubricant outlets on an co Valve will cause the valve to stop working. 40 eries Divider Valve co Valve Outlet dapters o Outlet dapters co 5
eries Progressive Lubrication ystem 4 1 41 eries co Valves are available with or without a cycle indicator pin, which provides visual indication of proper system function. Our water-based, zinc and aluminum-rich coating gives the 41 eries co Valves a corrosion resistance of 720 hours per TM B117. CHOMUM F - oh & LV Compliant Production Material Max. Operating Pressure Output/ Cycle per Outlet pecifications Lubricant nlet Operating Temperature Carbon teel 5076 psig / 350 bar.012 in³ /.2 cc 1/8 PTF (F) -22 F / -30 C 212 F / 100 C 41 eries Divider Valves umber of Outlets Cycle ndicator Pin Dimension 411061 6 411062 o 411081 8 411082 o 411101 10 411102 o Min. Max. 2.36 in./ 60 mm 2.95 in. / 75 mm 3.54 in. / 90 mm C O V L V 411121 12 411122 o 411141 14 411142 o 411161 16 411162 o 4.14 in. / 105 mm 4.8 in. / 120 mm 5.4 in. / 135 mm 6
Managed Lube Fitting ystem Do you have problems accessing your lubrication fittings? re your fittings hard-to-reach, in a dangerous location, require removal of guarding, or just inaccessible? ntraflo has the solution! Managed Lube Fitting ystem. Our Managed Lube Fitting ystem will focus the hard-to-reach, dangerous, and difficult to access bearing points to one centralized location. Manage your approach with ntraflo today. G Multi-surface Mount Manifolds Our multi-surface mount manifolds provide multiple landing points to a centralized location. With one centralized location, bearings can be coupled together using our manifolds, feed lines and lubrication fittings. ee pages 8,9 and 10 for our Fittings and Hose. M F O L D umber of nlets n. / mm Grease Manifolds B n. / mm C n. / mm D n. / mm n. / mm 6700249 1 1 1/4 / 31.8 3/8 / 9.5 n/a 3/4 / 19.1 3/4 / 19.1 6700250 2 1 3/4 / 44.5 7/8 / 22.2 n/a 3/4 / 19.1 3/4 / 19.1 6700251 3 2 3/4 / 69.9 7/8 / 22.2 1 / 25.4 3/4 / 19.1 3/4 / 19.1 6700252 4 3 3/4 / 95.3 7/8 / 22.2 2 / 50.8 3/4 / 19.1 3/4 / 19.1 6700253 5 4 3/4 / 120.7 7/8 / 22.2 3 / 76.2 3/4 / 19.1 3/4 / 19.1 6700254 6 5 3/4 / 146.1 7/8 / 22.2 4 / 101.6 3/4 / 19.1 3/4 / 19.1 7
eries Progressive Lubrication ystem Valve Outlet Fittings 6200247 Valve Outlet dapter W/ Check 1/8 PT (F) 6300247 Valve Outlet dapter W/O Check 1/8 PT (F) 6200266 Valve Outlet dapter W/ Check 1/8 PT (M) 6300266 Valve Outlet dapter W/O Check 1/8 PT (M) 6470201 M10X1 Closure Plug Hose nd for 5/16 O.D. Hose 6010236 1/8 PT Field nstallable Hose nd 6200247 6200266 6300247 6300266 6470201 6010236 F T T G D Hose nds for Push To Connect Fittings 6000241 Field nstall ut for use with 5/16 O.D. Hose 6000334 hort Field nstall (to be used with 6000241) 6000359 Configurable traight Field nstall (to be used with 6000241) 6020334 90 deg. Field nstall (to be used with 6000241) 6040334 45 deg. Field nstall (to be used with 6000241) 6000241 6000334 6000359 6020334 D P T 6040334 8
eries Progressive Lubrication ystem F T T G 6400216 6420222 6420225 6420216 6440222 6400255 dapters: 1/8 PT and 1/4-28 6400216 1/8 PT (F) X 1/4-28 traight dapter 6420216 1/8 PT (F) X 1/4-28 (M) 90 deg. dapter 6420222 1/8 PT (M) X 1/8 PT (F) 90 deg. dapter 6440222 1/8 PT (M) X 1/8 PT (F) 45 deg. dapter 6420225 1/8 PT (M) X 1/8 PT (F) 90 deg. dapter 1 1/2 xtension 6400255 1/8 PT (M) X 1/8 PT (F) traight dapter 1 1/4 xtension 6460211 1/8 PT (M) X 1/8 PT (F) X 1/8 PT (F) teel treet Tee 6462211 1/8 PT (M) X 1/8 PT (F) X 1/8 PT (F) Brass treet Tee D D P T 6460211 6462211 6403038 6433038 6423038 6800227 6800228 6800257 6800258 82032 82038 Push To Connect Fittings 6403038 traight Push to Connect 1/4 Tube X 1/8 PT 6423038 90 deg. igid Push to Connect 1/4 X 1/8 PT 6433038 90 deg. wivel Push to Connect 1/4 X 1/8 PT Grease Zerks and ccessories 6800227 1/8-27 PTF hort (M) 5K P Leakless W/O urface Ball Zerk 6800228 1/4-28 (M) tandard Zerk 6800257 1/8 (M) tandard hort Threads Zerk 6800258 1/8-27 PTF hort (M) 10K P Leakless W/ urface Ball Zerk 82032 ed Plastic Zerk Cap 82038 Protective ubber Boot 9
eries Progressive Lubrication ystem 5/16 O.D. upply and Feed Line Hose 6584742 5/16 O.D. Hose 26 Grease Filled 6584743 5/16 O.D. Hose 35 Greased Filled 6584702 5/16 O.D. Hose 40 Grease Filled 6594702 5/16 O.D. Hose 40 on Grease Filled 6594703 5/16 O.D. Hose 100 on Grease Filled 6594704 5/16 O.D. Hose 200 on Grease Filled H O D 1/4 O. D. ylon Tubing 6685700 ylon Tubing 25 Grease Filled 6685705 ylon Tubing 50 Grease Filled 6695705 ylon Tubing 50 on Grease Filled T U B G 6695706 ylon Tubing 100 on Grease Filled 6695707 ylon Tubing 200 on Grease Filled 10
eservoir: Complete with Follower Plate and pring Max grease capability: LG 2 Lubricant outlet: G 1/4 BP efilling valve: G 1/2 BP Pressure gauge included By-pass valve included Hand Operated Pump pecifications Max Pressure Flow ate eservoir Capacity 012 0.2 in 3 (3.4 cm 3 ) for 2.2 lbs. (1 kg) 013 2205 psi. (150 bar) each up/down stroke of hand lever 4.4 lbs. (2 kg) ote: Other pump options are available. Contact your sales representative for more details. P U M P ominal output per pump element: 0.17in 3 /min @ 20 PM Max number of pump elements: 3 Working Pressure: 4061 psi. (280 bar) Low Level: tandard Variable Motor peed: un motor at 50-100% speed (Timer Models Only) Dual access ports: Convenient refilling Max grease capability: LG 2 ntegrated valve mounting provisions Voltages vailable: 12 VDC, 24 VDC, 110 VC, 220 VC lectric Pump pecifications lectrical equirements Timer ettings eservoir Capacity 403 2 liter tand By: 0 Min. - 99 Hrs. 404 5 liter Working: 1 ec. - 99 Min. 405 24 VDC/.5 mps 8 liter 412 (3 mps Peak) 2 liter 413 o Timer 5 liter 414 8 liter ote: Other pump options are available. Contact your sales representative for more details. 11
eries Progressive Lubrication ystem Valve Mounting ccessories 80001 Weld-On Valve Mount 1/4-20 Thread 80003 Valve Mounting Bracket 80016 Valve Mounting Bolt 1/4-20 X 1 3/4 80017 Valve Mounting Bolt 1/4-20 X 3 80024 Valve Mounting ylon Locknut (for use with 80003) Grease Guns 84042 Grease Gun ystem ccessories 80004 Weld tud 1/4-20 X 0.75 80005 Weld tud 3/8-16 X 1.0 80052 tand Off 3/8-16 C C O 81006 1/2 P-Clamp, Vinyl Coated (to be used with 80005) 81007 3/4 P-Clamp, Vinyl Coated (to be used with 80005) 81008 1 P-Clamp, Vinyl Coated (to be used with 80005) 81009 1-1/4 P-Clamp, Vinyl Coated (to be used with 80005) 81010 1-1/2 P-Clamp, Vinyl Coated (to be used with 80005) 81011 1/2 P-Clamp, Vinyl Coated (to be used with 80004) 81012 3/4 P-Clamp, Vinyl Coated (to be used with 80004) 81013 1 P-Clamp, Vinyl Coated (to be used with 80004) 81014 1-1/4 P-Clamp, Vinyl Coated (to be used with 80004) 81015 1-1/2 P-Clamp, Vinyl Coated (to be used with 80004) 12
eries Progressive Lubrication ystem ystem ccessories Continued 80024 1/4-20 ylon Locknut (to be used with 80004) 80025 3/8-16 ylon Locknut (to be used with 80005) 82028 1/2 O.D. piral Hose Wrap.062 100 (Black) C C O 82029 5/8 O.D. piral Hose Wrap.062 100 (Black) 82030 3/4 O.D. piral Hose Wrap.062 100 (Black) 82031 1 O.D. piral Hose Wrap.065 100 (Black) 81026 ylon Zip Ties 120lb, 14 (Black, 100 per package) 81027 ylon Zip Ties 120lb, 8.5 (Black,100 per package) 81044 ylon Zip Ties 50lb, 7.5 (Black, 100 per package) 80045 Pump Mounting Bracket 85046 TO Fuse Tap 85047 Mini Fuse Tap 85053 TO Fuse, 5 mp 85054 Mini Fuse, 5 mp 85051 M11X1 nductive Prox (to be used with 40 and 41 eries Valves) 85050 Pig Tail ocket (to be used with 85048) 85048 24VDC PDT Mini elay 13
Lube ystem Layout Company: Contact: Date: Phone: -Mail: Machine: Pump (Circle One) Grease Gun 12 VDC Pump 24 VDC Pump 110 VC Pump 220 VC Pump Pump Options (Circle all that apply) Low Level Feedback o Timer or Feedback ntegrated Timer Mounting Bracket Bearing nformation Guide oller Bearings: List shaft diameter, how many rows of rollers (consider needle and long roller type as two rows). Bushing/Plain Bearing: List shaft diameter and bearing length. lides, Gibs or Ways: List Length and Width of urface Bearing ame/location Bearing nformation Zerk Thread (1/8PT, 1/4-28, etc.) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 14
Lube ystem Layout Bearing ame/location Bearing nformation Zerk Thread (1/8PT,1/4-28, etc.) 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 15
eries Progressive Lubrication ystem OT 16
eries Progressive Lubrication ystem umerical ndex Page o. Page o. Page o. 012 11 82028 13 411082 6 013 11 82029 13 411101 6 403 11 82030 13 411102 6 404 11 82031 13 411121 6 U M C L 405 11 412 11 413 11 414 11 80001 12 80003 12 80004 12 80005 12 80016 12 80017 12 80024 12, 13 82032 9 82038 9 84042 12 85046 13 85047 13 85048 13 85050 13 85051 13 85053 13 85054 13 411122 6 411141 6 411142 6 411161 6 411162 6 6000241 8 6000334 8 6000359 8 6010236 8 6020334 8 6040334 8 80025 13 D X 80045 13 80052 12 81006 12 81007 12 81008 12 81009 12 401061 4 401062 4 401081 4 401082 4 401101 4 401102 4 401121 4 6200247 8 6200266 8 6300247 8 6300266 8 6400216 9 81010 12 401122 4 6400255 9 81011 12 401141 4 6403038 9 81012 12 401142 4 6420216 9 81013 12 401161 4 6420222 9 81014 12 401162 4 6420225 9 81015 12 6423038 9 81026 13 81027 13 81044 13 411061 6 411062 6 411081 6 6433038 9 6440222 9 6460211 9 17
eries Progressive Lubrication ystem umerical ndex Page o. Page o. Page o. 6462211 9 6470201 8 6584702 10 6584742 10 6584743 10 6594702 10 6594703 10 6594704 10 6685700 10 6685705 10 6695705 10 6695706 10 6695707 10 U M C L 6700249 7 6700250 7 6700251 7 6700252 7 6700253 7 6700254 7 6800227 9 D X 6800228 9 6800257 9 6800258 9 18
eries Progressive Lubrication ystem ntraflo Products HiTech utomation, xclusive ales gent 6512 oyal treet Pleasant Valley, MO 64068 Phone 888-792-5416 Fax 816-781-9316 mail customerservice@intrafloproducts.com www.ntrafloproducts.com ntraflo Products Form 40-3 07/2013