ntrafloproducts.com eries Progressive Lubrication ystem
able of Contents ntro to eries Progressive Lubrication ystem Page 2 40 eries Valves Cycle ndicator Pin ncluded Page 3 Cycle ndicator Pin ot ncluded Page 3 Fittings and dapters Valve Outlet Fittings Page 4 Hose nd for 5/16 O.. Hose Page 4 Hose nds for Push o Connect Fittings Page 4 dapters: 1/8 P and 1/4-28 Page 5 Push o Connect Fittings Page 5 Grease Zerks and ccessories Page 6 ccessories Brackets Page 6 Grease Guns Page 6 Hose and ubing 5/16 O.. upply and Feed Line Hose Page 7 1/4 O.. ylon ubing Page 7 Pumps lectrical Pump Page 8 Manual Pump Page 8 Lube ystem Layout Form Page 9 umerical ndex Page 12
eries Progressive Lubrication ystem ntroduction to eries Progressive he series progressive system is designed to provide a more reliable and efficient way to lubricate machinery bearings. By centralizing all of a machine s bearing points, the amount of time needed to properly maintain a piece of equipment is greatly reduced. owntime due to bearing related failures decreases also. Worker safety is improved by virtually eliminating the need to remove safety guarding or to crawl into a piece of equipment to access those hard-to-reach grease points. ll of the grease points are lubricated by one safe and easily accessible location outside of the safety guarding. he 40 eries Valve is the heart of each series progressive lubrication system. ach 40 eries Valve incorporates a number of metering pins that dispense a highly repeatable volume of lubricant to each outlet. Visual confirmation that the valve has completed a full cycle is provided by a cycle indicator pin. Crossporting a 40 eries Valve Figure 1 ach outlet on the 40 eries Valve is marked with a number. By placing an M10x1 closure plug in an outlet, the lubricant is redirected to the next adjacent outlet in descending numerical order. Crossporting allows multiple outlets to be combined together to meet the demands of larger lube points. pecial attention must be paid to never plug outlets 1 and 2. here are no crossport passages in either of these outlets, plugging them will cause the valve to stop working. n figure 1, outlets number 5 and 3 have closure plugs causing the lubricant volume of each to be redirected to outlet 1. 2
eries Progressive Lubrication ystem 4 0 R V L V 40 eries ivider Valves are available with or without a cycle indicator pin, which provides visual indication of proper system function. Our water-based, zinc and aluminum-rich coating gives the 40 eries Valves a corrosion resistance of 720 hours per M B117. CHROMUM FR - RoH & LV Compliant Cycle ndicator Pin ncluded Cycle ndicator Pin O ncluded umber of Outlets umber of Outlets 401061 6 401062 6 401081 8 401082 8 401101 10 401102 10 401121 12 401122 12 401141 14 401142 14 401161 16 401162 16 *ote: Outlets 1 and 2 must be used on each of the models listed above to ensure proper system function. *ote: Valve outlet fittings must be used for lubricant outlets on 40 eries Valves. 3
eries Progressive Lubrication ystem Valve Outlet Fittings 6200247 Valve Outlet dapter W/ Check 1/8 P (F) 6300247 Valve Outlet dapter W/O Check 1/8 P (F) 6200266 Valve Outlet dapter W/ Check 1/8 P (M) 6300266 Valve Outlet dapter W/O Check 1/8 P (M) 6470201 M10X1 Closure Plug 6200247 6200266 6300247 6300266 6470201 F G Hose nd for 5/16 O.. Hose 6010236 1/8 P Field nstallable Hose nd 6010236 6000241 Hose nds for Push o Connect Fittings 6000241 Field nstall ut for use with 5/16 O.. Hose 6000334 hort Field nstall (to be used with 6000241) 6000359 Configurable traight Field nstall (to be used with 6000241) 6020334 90 deg. Field nstall (to be used with 6000241) 6040334 45 deg. Field nstall (to be used with 6000241) 6020334 6000334 6000359 P R 6040334 4
eries Progressive Lubrication ystem F G 6400216 6420216 6420222 6440222 6420225 6400255 dapters: 1/8 P and 1/4-28 6400216 1/8 P (F) X 1/4-28 traight dapter 6420216 1/8 P (F) X 1/4-28 (M) 90 deg. dapter 6420222 1/8 P (M) X 1/8 P (F) 90 deg. dapter 6440222 1/8 P (M) X 1/8 P (F) 45 deg. dapter 6420225 1/8 P (M) X 1/8 P (F) 90 deg. dapter 1 1/2 xtension 6400255 1/8 P (M) X 1/8 P (F) traight dapter 1 1/4 xtension 6460211 1/8 P (M) X 1/8 P (F) X 1/8 P (F) teel treet ee 6462211 1/8 P (M) X 1/8 P (F) X 1/8 P (F) Brass treet ee P R 6460211 6462211 6403038 6423038 Push o Connect Fittings 6403038 traight Push to Connect 1/4 ube X 1/8 P 6423038 90 deg. Rigid Push to Connect 1/4 X 1/8 P 6433038 90 deg. wivel Push to Connect 1/4 X 1/8 P 6433038 5
eries Progressive Lubrication ystem Grease Zerks and ccessories 6800227 1/8-27 PF hort (M) 5K P Leakless W/O urface Ball Zerk 6800228 1/4-28 (M) tandard Zerk 6800257 1/8 (M) tandard hort hreads Zerk 6800258 1/8-27 PF hort (M) 10K P Leakless W/ urface Ball Zerk 82032 Red Plastic Zerk Cap 82038 Protective Rubber Boot Brackets 6800227 6800228 6800257 6800258 82032 82038 F G P R 80003 Valve Mounting Bracket 84042 Grease Gun Grease Guns C C O R 6
eries Progressive Lubrication ystem 5/16 O.. upply and Feed Line Hose H O 6584742 5/16 O.. Hose 26 Grease Filled 6584743 5/16 O.. Hose 35 Greased Filled 6584702 5/16 O.. Hose 40 Grease Filled 6594702 5/16 O.. Hose 40 on Grease Filled 6594703 5/16 O.. Hose 100 on Grease Filled 6594704 5/16 O.. Hose 200 on Grease Filled U B G 1/4 O.. ylon ubing 6685700 ylon ubing 25 Grease Filled 6685705 ylon ubing 50 Grease Filled 6695705 ylon ubing 50 on Grease Filled 6695706 ylon ubing 100 on Grease Filled 6695707 ylon ubing 200 on Grease Filled 7
Reservoir: Complete with Follower Plate and pring Max grease capability: LG 2 Lubricant outlet: G 1/4 BP Refilling valve: G 1/2 BP Pressure gauge included By-pass valve included Hand Operated Pump pecifications Max Pressure Flow Rate Reservoir Capacity 012 2.2 lbs. (1 kg) 0.2 in 3 (3.4 cm 3 ) for 2205 psi. (150 bar) 013 each up/down stroke 4.4 lbs. (2 kg) ote: Other pump options are available. Contact your sales representative for more details. ominal output per pump element: 0.17in 3 /min @ 20 RPM Max number of pump elements: 3 Working Pressure: 4061 psi. (280 bar) Low Level: tandard P U M P Variable Motor peed: Run motor at 50-100% speed ual access ports: Convenient refilling Max grease capability: LG 2 Outlet thread: 1/4 BP lectric Pump pecifications lectrical Requirements imer ettings Reservoir Capacity 403 2 liter tand By: 0 Min. - 99 Hrs. 404 5 liter Working: 1 ec. - 99 Min. 405 24 VC/.5 mps 8 liter 412 (3 mps Peak) 2 liter 413 o imer 5 liter 414 8 liter ote: Other pump options are available. Contact your sales representative for more details. 8
Lube ystem Layout Company: Contact: ate: Phone: -Mail: Machine: Pump (Circle One) Grease Gun 12 VC Pump 24 VC Pump 110 VC Pump 220 VC Pump Pump Options (Circle all that apply) Low Level Feedback o imer or Feedback ntegrated imer Mounting Bracket Bearing nformation Guide Roller Bearings: List shaft diameter, how many rows of rollers (consider needle and long roller type as two rows). Bushing/Plain Bearing: List shaft diameter and bearing length. lides, Gibs or Ways: List Length and Width of urface Bearing ame/location Bearing nformation Zerk hread (1/8P, 1/4-28, etc.) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 9
Lube ystem Layout Bearing ame/location Bearing nformation Zerk hread (1/8P,1/4-28, etc.) 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 10
eries Progressive Lubrication ystem O 11
eries Progressive Lubrication ystem umerical ndex Page o. Page o. Page o. 012 8 6020334 4 6685705 7 013 8 6040334 4 6695705 7 403 8 404 8 405 8 412 8 413 8 414 8 80003 6 82032 6 82038 6 84042 6 6200247 4 6200266 4 6300247 4 6300266 4 6400216 5 6400255 5 6403038 5 6420216 5 6420222 5 6695706 7 6695707 7 6800227 6 6800228 6 6800257 6 6800258 6 U M R C L 401061 3 6420225 5 401062 3 401081 3 401082 3 401101 3 401102 3 401141 3 401142 3 6433038 5 6440222 5 6460211 5 6462211 5 6470201 4 6584702 7 X 401161 3 6584742 7 401162 3 6584743 7 6594702 7 6000241 4 6594703 7 6000334 4 6594704 7 6000359 4 6010236 4 6685700 7 12
eries Progressive Lubrication ystem ntraflo Products Hiech utomation, xclusive ales gent 6512 Royal treet Pleasant Valley, MO 64068 Phone 888-792-5416 Fax 816-781-9316 mail customerservice@intrafloproducts.com www.ntrafloproducts.com ntraflo Products Form 40-2 01/2013