AMERICAN-LINCOLN TECHNOLOGY

AMERICAN-LINCOLN TECHNOLOGY Service Manual RS SWEEPER Beginning with Serial No. 066 READ THIS BOOK! This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine. Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina. ISO 00 U L # FILE A87 All directions given in this book are as seen from the operator's position at the rear of the machine. For new books, write to: Alto U.S., Inc., 00 Haskins Road, Bowling Green, Ohio 0 Part No. -86-0076 6 American-Lincoln Technology 80 Printed in the USA

TABLE OF CONTENTS - CHAPTER Main Broom... - Side Brooms... - Doors, Flaps, & Seals... -6 Side Cover & Battery Pan... -8 Hopper... - Forward/Reverse Pedal... -0 Console Assembly... - Filter System... - Drive Compartment & Seat... -6 Steering & Drive... -8 Wheel Lock... -0 Power Panel... - Instrument Panel... - Decals... -6 American-Lincoln Technology -

MAIN BROOM - PARTS LIST 7--0006 Knob 8-0-06 L.H. Arm 8-8-0066 Support 8--00 Idler Hub -0-06 Spring 6 8--0076 Lever 7 8--0000 Knob 8 8--006 Drive Hub 8-70-0 Shaft 0 8--000 Collar 7-0-007 Bushing 8-6-07 Cover 8-7-07 Spacer 7-60-0067 Pulley, Broom 8-60-006 Pulley, Idler 6 7-60-0066 Pulley, Motor 7 078-0 Motor 077- Brush Assembly for 078-0 8 8-0-0 R.H. Arm -00-08 Collar 0 8-08-00766 Bracket -00-0 Belt, Broom Drive HARDWARE USED: H -00-00 Screw, /-0 x.70 HHC H -00-000 Lock Washer, /6 HS Med. H -00-00 Lock Washer, Helical Spring /8 Med. H -00-060 Nut, /8-6 Hex H6-00-066 Screw, /- x.000 HHC, H6-00-000 Flat Washer H6-00-0 Lock Washer, ½ HS Med. H6-00-06 Nut, /- Fiber Lock H6-00-0 Screw, /6-8 x.87 HHC H7-00-008 Lock Washer, Helical Spring / Med. H -00-000 Flat Washer,.87 x.7 x.060 H -00-08 Spring Washer,.87 x.00 x.0 H -00-060 Screw, /8-6 x.00 HHC, H0-00-08 Lock Washer, /8 Bolt H -00-0 Carriage Bolt, / - x.00 H -00-080 Set Screw, /-0 x.00 H6-00-000 Washer,.00 x. x..06 H7-00-07 Nut, /- Hex. Jamb H -00-08 Washer, Engine Mount H7-00-08 Carriage Bolt, /8-6 x.000 H8-00-00 Snap Ring H0-00-00 Bearing, Double Seal H -00-0 Square Key,.88-.87 x.0 H -00-0 Lockwasher, /8 Int. H -00-0 Spacer, ½ ID ¾ OD.6 Lg H -00-08 Spacer, / ID, / OD, /8 LG. H -00-006 Bearing H6-00-0 Flat Washer,. x.76 x..06 H7-00-0 Tye-Wrap H8-00-0708 Terminal H -00-08 Terminal, ¼ x.0-0 C-0/8 - American-Lincoln Technology

MAIN BROOM - EXPLODED VIEW 7 H6 H6 H H H H H6 0 8 H H 6 MAIN BROOM H0 H6 H7 H H H H H0 H H6 H7 0 H6 H6 H7 H6 H0 H H H H H H7 H H8 C0/8 H8 H6 8 7 H7 H H6 H 6 H7 H8 American-Lincoln Technology -

SIDE BROOMS - PARTS LIST 088-08 Brush Drive Motor 087- Brushes for 088-08 8-0-07 Motor Mounting Bracket 8-08-0076 Motor Mounting Bracket 7--060 Flange, Side Broom 8-08-0 Side Broom 6 8-08-00770 Motor Mounting Bracket 7 8--070 Hanger, Side Broom 8 8-0-0006 Lift Cable 8-8-00 Deflector 0 8--000 Deflector Latch -00-078 Wire Terminal (Male) -00-066 Wire Terminal (Female) -00-006 Set Screw, /-0 x. -00-0 Tye-Wrap 8-7-0000 Strap 6 8-0-07 Wire, Drive Motor 7 8-06-000 Stand Off 8-00-00 Boot 08-07 Wire Harness Ref. 0-00-07 Tye- Wrap 8--00 Edging HARDWARE USED: H7-00-0006 Screw #0- x.70 RHM H0-00-00 Lock Washer #0 Med. HS H -00-0060 Nut Hex MS #0- x.7 x. H -00-06 Nut,Hex Fiber Insert #0- H -00-00 Screw, /-0 x.70 HHC H7-00-000 Screw, /-0 x.7 HHC H -00-08 Screw, /-0 x.000 HHC 6 H -00-00 Nut Hex /-0 8 H6-00-006 Nut, /-0 Insert Fiber 8 H7-00-070 Flat Washer,.6 x..8 x.06 H8-00-00 Screw, /6-8 x.0 HHC H -00-000 Lock Washer, /6 HS Med. H -00-008 Nut, Hex. /6-8 x.00 x.6 H8-00-00 Screw, /8-6 x.000 HHC H -00-000 Washer H -00-00 Lock Washer, Helical Spring /8 Med. H7-00-000 Screw, /- x.0 HHC H6-00-06 Nut, /- Fiber Lock H7-00-008 Lock Washer, Helical spring / Med. H -00-006 Screw, #0- x.70 THM H0-00-08 Lock Washer, /8 H6-00-00 Screw, #0- x.00 MMTF H0-00-087 Clamp C-07/8 - American-Lincoln Technology

SIDE BROOMS - EXPLODED VIEW H6 H7 H7 H7 H H7 H H7 H6 H H8 H 0 H6 H H7 H H H6 H BLACK WIRE RED WIRE H H7 H7 H7 H7 H7 H7 H 6 8 6 H0 H0 H H0 H7 H7 7 7 8 BLACK WIRE RED WIRE 8 H8 H H7 H7 H H6 0 H C07/8 H H0 0 H VIEW SHOWING LOCATION OF TY-WRAP American-Lincoln Technology -

DOORS, FLAPS & SEALS - PARTS LIST 8--0806 Door, R.H. 8--070 Clamp, R.H. Front 8--0708 Clamp, R.H. Rear 8--08 Flap, Right Side 8--007 Seal, Side Hopper 6 8--080 Flap, Rear Outer 7 8--0707 Clamp 8 8--006 Seal, Center Hopper 8--0886 Flap, Rear Inner 0 8--0700 Hanger, Rear Flap 8--00 Seal, Door Upper 8--00 Seal, Door Lower 8--0807 Door, L.H. 8--0887 Flap, L.H. Door 8--000 Latch 6 8--070 Clamp, L.H. Door 7 8--000 Hinge 8 8--0888 Flap, Front Outer 0 8--070 Hanger, Front Flap 8--088 Flap 8-7-070 Frame, RS 8--080 Door Side Broom -00-008 Screw, /-0 x.00-00-00 Carriage Bolt, /-0 x.6 HARDWARE USED: H -00-00 Screw, /-0 x.70 HHC 7 H -00-00 Nut, Hex /-0 x.7 x.8 6 H7-00-008 Lock Washer, Helical Spring / Med. H6-00-00 Screw, #0- x.00 MMTF C-06/8-6 American-Lincoln Technology

DOORS, FLAPS & SEALS - EXPLODED VIEW 8 7 6 H6 H H7 0 H H7 6 H H7 7 H6 H6 7 H6 0 H-H7 C06/8 H-H7 American-Lincoln Technology -7

SIDE COVER & BATTERY PAN 6 Ca/8 087-0 Battery ( volt) 087-0 Battery (6 volt) 6 8--006 Battery Pan 7-0-0786 Wire - Battery ( volt) 7-0-0786 Wire - Battery (6 volt) 8-6-07 Side Cover 6 8-6-07 Side Cover C-0a/8-8 American-Lincoln Technology

HOPPER H H H6 H6 C00B-8 H0 8--060 Hopper 8--0608 Handle 8-70-00 Axle 8-8-08066 Wheel 8--00060 Latch HARDWARE USED: H -00-008 Nut, Hex. /6-8 x.00 x.6 H -00-000 Lock Washer, /6 HS Med. H6-00-06 Nut, /- Fiber Lock H0-00-00 Screw, /6-8 x.70 HHC C-00/8 American-Lincoln Technology -

FORWARD/REVERSE PEDAL - PARTS LIST 8-08-0076 Bracket, Pedal Mounting 8--000 Pedal, Forward/Reverse 7-08-00 Bracket, Pedal Mounting (Black) 8-6-000 Centering Device 087- Potentiometer 6 7-0-07 Potentiometer Lever Arm 7 8--0006 Clevis 8 8--0 Interconnecting Rod --0 Nut, /-8 0 7-66-007 Interconnecting Rod HARDWARE USED: H -00-00 Screw, /-0 x.70 HHC H -00-00 Nut, Hex /-0 x.7 x.8 H7-00-070 Washer,.6 x.8 x.06 H -00-0008 Screw, /6-8 x.70 HHC H0-00-0770 Bolt, Hex Head, /6-8 x.70 H -00-000 Lock Washer, /6 Med. HS H -00-008 Nut Hex, /6-8 x.00 x.6 H -00-000 Washer,.70 x.0 x.0 H7-00-008 Lock Washer, Helical Spring / Med. H7-00-0676 Flat Washer,.06 x.6 x.06 H -00-00 Yoke Pin Assembly H00-00-00767 Cotter Pin,.06 x.00 C-0/8-0 American-Lincoln Technology

FORWARD/REVERSE PEDAL - EXPLODED VIEW H00 H0 8 H H 7 0 H H H H H H7 H H00 C0/8 H 7 H H7 H7 H H7 6 H7 American-Lincoln Technology -

CONSOLE ASSEMBLY - PARTS LIST 8--0 Console 8--0066 Instrument Panel (R.H.) 8--006 Instrument Panel (L.H.) 8--0078 Lift Arm 7--0606 Cover 6 --068 Flat Washer 7 8-0-0006 Cable 8 7-60-0060 Pulley 7-0-007 Spacer 0 08-08 Wire Harness, Instrument Panel 7--070 Bracket - Cable Clamp HARDWARE USED: H6-00-006 Nut, /-0 Insert Fiber H8-00-00 Screw, /6 - x.00 HHC H -00-000 Flat Washer,.687 x. x.06 H -00-000 Lock Washer, /6 HS Med. 7 H6-00-006 Nut, /8-6 Stop H -00-006 Screw, /8-6 x.000 HHC H -00-000 Washer,.70 x.0 x.0 H6-00-006 Nut, Hex / - x.70 x.7 H -00-00 Screw, /-0 x.0 HHM H -00-08 Spring Washer,.87 x.00 x.0 H6-00-066 Screw, # 0-6 x.00 TF/RH H -00-080 Washer Flat,.06 x.8 x..06 6 H0-00-00 Screw, /6-8 x.70 HHC H -00-00 Screw, /6-8 x.6 HHC 6 H -00-07 Nut, Insert Fiber.8-6 Heavy Nut C-060/8 - American-Lincoln Technology

CONSOLE ASSEMBLY - EXPLODED VIEW H H6 H H6 H6 7 6 H H H H0 H H6 H6 0 H H8 8 H 6 H FRAME C060/8 H H H American-Lincoln Technology -

FILTER SYSTEM - PARTS LIST 8--007- Filter 8--08 Pivot Rod 7-8-078 Plate, Shaker Motor 7-0-0 Arm, Shaker 8-8-000 Impellor Manifold 6 8--000 Impellor 7 8-08-0076 Bracket, Impellor Motor and Guard 8 088-06 Impellor Motor 8-6-0706 Shaker Motor Cover 0 0860-6 Filter Shaker Motor (6V) 8-8-00 Filter Shaker Weight 8-80-008 Rod, Threaded /6-8 -00-08 Terminals / FISO (Male) 8--006 Collar 8--00 Gasket 6 8--008 Gasket 7 8 8-0-070 Wire 0 8--0068 Nut - Tee HARDWARE USED: H -00-00 Screw, /-0 x.70 HHC H6-00-006 Nut, /-0 Insert Fiber 8 H7-00-070 Washer,.6 x.8 x.06 H -00-000 Flat Washer, /6 H6-00-006 Nut, /6-8 Insert Fiber H7-00-008 Lock Washer, Helical Spring ¼ Med. H86-00-07 Carriage Blt, /-0 x.70 8 H87-00-006 Set Screw, /-0 x.0 HSKCP H -00-00 Screw, /6-8 x.6 HHC H87-00-006 Set Screw, /-0 x. HSKCP H88-00-00668 Wing Nut, /6-8 C-0/8 - American-Lincoln Technology

FILTER SYSTEM - EXPLODED VIEW 8 0 H 7 H7 H H6 0 H87 H87 H H6 6 6 H88 H H86 H7 H6 FRAME LOCTITE ALL SET SCREWS C0/8 SHAKER PLATE PIVOT MOTOR FACE.7. SHAKER MOTOR AND WEIGHT INSTALLATION.. American-Lincoln Technology -

DRIVE COMPARTMENT & SEAT - PARTS LIST 8--006 Drive Compartment 8--000 Hinge 8--00 Seat Base 8-6-0000 Seat (7-00) 8-6-000 Seat (7-0) 7-7-000 Slide Adjuster Kit 6 7 8 7-0-0 Seal 8--000 Edging, Seat Panel 0 8-68-007 Seal 7-8-0007 Switch, Broom 8-08-0076 Bracket, Broom Switch 8-0-000 Serial Plate 7-0-0 Bar, Seat Lock -00-0 Rivet HARDWARE USED: H6-00-000 Screw, #0- x.0 RHM H -00-0008 Screw, /6-8 x.70 HHC H -00-00 Screw, ¼ - 0.70 HHC H -00-00 Screw, ¼ - 0 x.0 HHM H -00-000 Flat Washer,.687 x. x.06 H -00-006 Flat Washer,.00 x.8 x.06 H7-00-008 Lock Washer, Helical Spring / Med. 0 H0-00-00 Lock Washer, #0 Med. H -00-000 Lock Washer, /6 HS Med. H -00-00 Nut, Hex /-0 x.7 x.8 0 H -00-0060 Nut, Hex #0- MS H6-00-006 Nut, /-0 Insert Fiber H6-00-006 Nut Fiber Insert, /6-8 H -00-06 Nut Fiber Insert #0- H7-00-070 Washer,.6 x.8 x.06 0 C-0/8-6 American-Lincoln Technology

DRIVE COMPARTMENT & SEAT - EXPLODED VIEW 0 H7 8 H6 H H6 H H H7 H H7 H7 H H6 H H H-H H0-H H H7 H C0/8 H H7 American-Lincoln Technology -7

STEERING & DRIVE - PARTS LIST 088-08 Wheel and Drive Motor 8-8-07 Plate, Drive Wheel Mounting 8-8-068 Bracket, Drive Wheel Mounting 8-7-00 Sprocket 7-7-00 Pivot Caster 6 7--060 Flange, Steering Mount 7 7-70-08 Steering Shaft 8 7-7-0000 Universal Joint 8-70-0 Shaft, Steering Wheel 0 7-8-0808 Steering Wheel 7--006 Steering Chain -00-0 Bearing,.000 8-8-0067 Support, Wheel Guard 8-0-060 Wheel Guard 8--08 Flap 6 8--0008 Horn 7 8--070 Hanger 8 8-0-07 Wire assy. Ref. -00-00 Boots, Terminal 0-00-00868 Roll Pin,. x.0 HARDWARE USED: H7-00-000 Screw, /-0 x.00 H0-00-000 Screw, /-0 x.70 HHC H -00-00 Nut, Hex / - 0 x.7 x.8 H6-00-006 Nut, /-0 Insert Fiber H8-00-00 Screw, /6-8 x.0 HHC H -00-000 Flat Washer,.687 x. x.06 H -00-000 Lock Washer, /6 HS Med. 7 H -00-000 Washer,.70 x.0 x.0 H -00-00 Lock Washer, Helical Spring /8 Med. H -00-060 Nut, /8-6 Hex H7-00-008 Lock Washer, Helical Spring H7-00-0676 Flat Washer,.70 x.6 x.06 H8-00-008 Screw, /6-8 x.0 HHC H -00-000 Screw, #0 x. 0 mm HHC H -00-0 Lock Washer, 7/6 Split, Cadmium Plated H6-00-00 Screw, #0- x.00 MMTF H -00-00 Screw, /6-8 x.6 HHC H78-00-0006 Screw, /6-8 x.00 H7-00-07 Flat Washer,.000 x.0 x.06 H0-00-087 Clamp H0-00-0066 Flat Washer, # 0 SS H8-00-070 Carriage Bolt, /8-6 x.00 H -00-07 Nut, /8-6 Stop H -00-00 Nut, / Hex. Nylock Jam H -00-06 Screw C-08/8-8 American-Lincoln Technology

STEERING & DRIVE - EXPLODED VIEW FRAME 0 6 H-H8 0 H78 H H H7 H-H-H H8 H0 7 H H7 H7 H-H-H8 H7-H H H6 8 6 H0 H H78-H H H-H 8 FRAME C08/8 7 H0-H6 H0-H6 American-Lincoln Technology -

WHEEL LOCK - PARTS LIST 8--080 Wheel Lock Rod 8-08-0077 Bracket 8-0-000 Cable 7-76-000 Spring 8-0-00 Axle 6 8-7-06 Spacer 7 8--0087 Hub Assembly 8 --068 Flat Washer 077-0 Wheel Assembly (Ultraseal) 0 7-0-007 Bushing 8--0080 Lever Wheel Lock 7--0007 Knob -00-0 Clamp -00-06 Bearing -00-00 Washer 6 8--060 Flange Rim HARDWARE USED: H0-00-000 Screw, /-0 x.70 HHC H7-00-000 Screw, /-0 x.00 H -00-0008 Screw, /6-8 x. HHC 0 H8-00-00 Screw, /6-8 x.0 HHC H8-00-00 Screw, /8-6 x.000 HHC H -00-000 Washer.687 x. x.06 H7-00-008 Lock Washer / Med. Helical Spring H -00-000 Lock Washer, /6 HS Med. 8 H -00-00 Nut Hex, /-0 x.7 x.8 H6-00-006 Nut, /-0 Insert Fiber H6-00-006 Nut Hex /6-8 Fiber Insert H -00-00 Lock Washer, /8 HS Med. H8-00-06 Fitting H -00-08 Spring Washer,.87 x.00 x..0 H7-00-070 Washer,.6 x.8 x.06 H8-00-08 Roll Pin, / x.000 LG. H8-00-08 Screw, /8-6 x.00 FHSC H8-00-0 Screw, /-0 x.0 HHC H86-00-08 Washer C-07/8-0 American-Lincoln Technology

WHEEL LOCK - EXPLODED VIEW FRAME PART DRIVER COMPARTMENT H7 H7 H7 H7 H6 0 H H H8 H6 H 8 H8 H86 H7 H H8 H8 H0 H8 FRAME PARTS H8 H H 6 H86 C07/8 6 INSIDE 7 H H6 American-Lincoln Technology -

POWER PANEL - PARTS LIST 8--006 Panel 8--0060 Cover 087-0 Power Cable 8-06-000 standoff 7-6-000 Circuit Breaker ( amp) 6 7-6-000 Circuit Breaker (0 amp) 7 078-7 Controller 8-00-08 Solenoids 077- Diode Assembly 0 8-0-07 Diode Assembly 7-0-006 Spacers 7-8-0000 Circuit Breaker ( amp) 8--000 Boot, CB 8--000 Boot, CB 6-00-0 Boot, Red 7 08-07 Wire - Harness 8 8-7-0008 Bracket - Handle 8--06078 Handle HARDWARE USED: H8-00-000 Screw, 0- x.000 RHM H6-00-000 Screw, # 0- x.00 RHM H -00-0008 Screw, /6-8 x.70 HHC H -00-00 Screw, /-0 x.70 HHC 0 H -00-000 Washer,.687 x. x.06 7 H -00-006 Flat Washer,.00 x. x.06 H7-00-008 Lock Washer, Helical Spring 8 H0-00-00 Lock Washer, # 0 Med HS 6 H -00-000 Lock Washer, /6 HS Med. 7 H -00-008 Nut, Hex. /6-8 x.00 x.6 H6-00-008 Nut, Hex Jam /-0 x.7 x.6 H -00-00 Nut, Hex /-0 x.7 x.8 8 H -00-0060 Nut, Hex MS # 0- x.7 x. H6-00-006 Nut, /-0 Insert Fiber H -00-06 Nut, Hex Fiber Insert #0- H -00-068 Screw, /-0 x.000 HHC H7-00-070 Washer,.6 x.8 x.06 8 C0/8 - American-Lincoln Technology

POWER PANEL - EXPLODED VIEW H6 H7 6 8 H H8 H H H7H7 H6 H H H6 6 ON (+) TERMINAL ONLY H H H H0 0 8 H H0 H 7 H HH H 7 FRAME H6 H6 C0-8 American-Lincoln Technology -

INSTRUMENT PANEL - PARTS LIST 8-8-00 Hour Meter 8-8-000 Momentary Switch -00-0 Plug, Hole 8-8-0000 Switch 8-8-008 Decal, Instrument Panel 6 7-8-00 Battery Condition Meter 7 8-8-000 Switch 8 8-6-00007 Circuit Breaker, 0 amp 8-8-0088 Decal, Instrument Panel 0 8-8-000 Switch 8--000 Boot -00-077 Plug, Hole C-06/8 - American-Lincoln Technology

INSTRUMENT PANEL - EXPLODED VIEW C06/8 American-Lincoln Technology -

DECALS - PARTS LIST 8-8-00 Decal, C/B Power Panel 7-8-007 Decal, Electrical Hazard 8-8-008 Decal, Left Side Dash Ref. 7-8-00 Decal, Battery Charging 8-8-006 Decal, General Hazard 6 7-8-008 Decal, Patent 7 8-0-000 Name, Plate - Amercan-Lincoln 8 7-8-000 Decal, Main Broom 7-8-00 Decal, Wheel Lock 0 8-8-00 Decal, Key/Wheel Lock 8-8-00 Decal, Pinch Point 8-0-00 Pad, Non-Skid 8-0-00 Pad, Non-Skid 8-8-0088 Decal, Right Side Dash Ref. 6 8-8-00 Decal, C/B Dash Panel 7 8-8-007 Decal, Caution (Wire ) C076/8-6 American-Lincoln Technology

WHEEL LOCK UNLOCK LOCK WARNING. CAUTION MAIN BROOM FLOAT SWEEP OFF MODEL NO. SERIAL NO. This Product is manufactured under one or more of the following Patents, or other Patents which may be pending. U.S.-,006,06,,7,0,,7,6,,7,,,7,,,8,0,,6,,,6,,,,7,,6,0,,,,,6,80,,,077 To avoid possible injury or property damage, read the operator's manual before using the machine. Fire hazard. Fine dust, fuels, solvents and thinners can explode and cause severe burns. Do not use with/or near flammable materials or vapors. Use only with good ventilation. Heavy machinery. Improper use can cause personal injury. Operate only when lids, doors and access panels are securely closed. Do not leave machine on a ramp or dock. After stopping the machine, turn all switches off. Maintenance and repairs must be done by authorized personnel only. Use care when reversing machine in confined area. CAUTION LEAVE BATTERY CONNECTED DISCONNECT WIRE FROM TERMINAL M ON CURTIS MOTOR CONTROLLER BEFORE TOWING (PUSHING OR PULLING) MACHINE OPTION WARNING THIS IS A DECAL FOR YOUR THIS IS A DECAL FOR YOUR THIS IS A DECAL FOR YOUR DECALS - EXPLODED VIEW 0.00.00.00.0.0 VIEW A-A 7 6. WARNING WARNING DECAL FLUSH WITH TOP OF NAME PLATE. TYP () PLACES B A B A PATENT DECAL FLUSH WITH SIDE OF NAME PLATE.. TYP () PLACES... 8 VIEW C-C..... D.00 C C American-Lincoln D WARNING DECAL CENTERED ON BATTERY COVER. 7.00 VIEW B-B 0 LOGO CENTERED ON REAR COVER 7 CB- CB- CB- CB-7 CB-8 6 8.7 VIEW D-D CB- CB-6 CB- PAD FLUSH WITH BEND ON HOPPER PAD CENTERED ON HOPPER C076/8 American-Lincoln Technology -7

TABLE OF CONTENTS - CHAPTER Back-up Alarm... - Battery Option... - Broom Option... - Head & Taillight Option... -6 Overhead Guard Option... -7 Amber Strobe Light Option... -8 Strobe Light Option For Overhead Guard... - Low Battery Shutdown Option... -0 Emergency Stop Option... - Vac Wand Option... - Drive motor Service Parts... - Spare Parts List... - Index... -6 Warranty... -8 American-Lincoln Technology -

BACK-UP ALARM - PARTS LIST C08 8-7-00 Spacer 7-8-000 Switch 8--000 Back-Up Alarm 8-6-00007 Circuit Breaker, 0 amp 8--000 Boot 6-00-08 Terminal 7-00-07 Connector, -Way 8-6-00 Wire, 6 ga. Red 6' -00-066 Terminal, Female Bullet 0-00-078 Terminal, Male Bullet -6-008 Wire, 6 ga. Black 8' -00-08 Terminal Ring -00-0 Tye Raps 0-00-07 Terminal Ring -00-00 Screw, /-0 x.70 HHC 6-00-00 Nut, Hex /-0 x.7 x.8 7-00-00 Screw, /-0 x.87 HHC 8-00-070 Washer,.6 x.8 x.06-00-006 Nut, #6- Hex 0-00-00 Flat Washer,.7 x.6 x.07-00-006 Screw, #6- x.000 Lg. RHM -00-008 Lock Washer, Helical Spring - American-Lincoln Technology

BACK-UP ALARM - EXPLODED VIEW 0 8 6 7 0 RED WIRE *NOTE: USED ONLY WITH STROBE OPTION C CB-8 6 7* 8 TB- NEG. C08/80 SWITCH American-Lincoln Technology -

BATTERY OPTION 6 Ca/8 087-0 Battery ( Volt) 087-06 Battery ( Volt Dry) - 087-0 Connector Assembly 7-0-0786 Battery Connectors 7-7-0 Battery Spacer Ca/8 087-0 Battery (6 Volt Wet) 6 087-0 Battery (6Volt Dry) - 087-0 Connector Assembly 7-0-0786 Battery Connectors Cc/8 - American-Lincoln Technology

BROOM OPTION C086 C086 8-08-0 Side Broom, Poly 8-08-0 Side Broom, Nylon 8-08-06 Main Broom, Proex 8-08-0 Main Broom, Nylon 8-08-0 Main Broom, Hi Density Nylon 8-08-00 Main Broom, Proex and Wire American-Lincoln Technology -

HEAD & TAILLIGHT OPTION LT. INST. PANEL FRONT BUMPER LT. HEAD LIGHT RT. HEAD LIGHT C08 6 RT. INST. PANEL 0 8 6 BAT.. IGN.. EXISTING KEY SW. ( BACK VIEW) NOTE: ROUTE WIRE & TIE TO EXISTING HARNESS USING TYE RAPS ITEM # ST. 7 EXISTING TB- (-) DISCONNECT IN THIS AREA TO REMOVE POWER PANEL COVER LT.TAIL LIGHT POWER PANEL COVER RT.TAIL LIGHT DRILL CP MARKS TO.8 (8) PLACES C08 8-8-0007 Light Switch 7-0-00 Head Light 7-0-00 Tail Light 7-08-007 Bracket 7--007 Bracket 6 7-08-0070 Bracket 7-00-08 Terminal, Ring 8-00-08 Terminal, #0-00-07 Connector, -Way 6 0-6-00 Wire, 6 ga. Red ' -6-008 Wire, 6ga. Black ' -00-066 Terminal,.6 Female Bullet 6-00-078 Terminal,.6 Male Bullet 6-00-0 Tye Raps 0-00-000 Screw, /-0 x.00 HHC 8-6 American-Lincoln Technology

AMBER STROBE LIGHT OPTION 0 6 TB- NEG. - 0 C CB-8 7 8 * * NOTE: USED ONLY WITH BACK-UP ALARM C08 8 7 8-6-00007 Circuit Breaker, 0 Amp 8--000 Boot 8-8-006 Support, Warning Light -00-00 Grommet 8-0-006 Strobe Light, Amber 8-0-000 Strobe Light, Red Ref. 6-6-00 Black Loom ' 7-00-08 Connector 8-6-00 Wire, 6 ga. Red ' -00-066 Terminal, Female Bullet 0-00-078 Terminal, Male Bullet -6-008 Wire, 6 ga. Black ' -00-08 Terminal -00-0 Tye Raps 0-00-07 Connector, -Way -00-00 Lock Washer, # 0 INT. 6-00-0060 Nut, Hex MS # 0- x.7 x. 7-00-00 Lock Washer, Helical Spring /8 Med. 8-00-060 Nut, /8-6 Hex. -00-006 Screw, #0- x.00 THM 0-00-00 Screw, /-0 x.0 HHC C08/0 American-Lincoln Technology -7

OVERHEAD GUARD OPTION 7 8 6 8-0-06 Leg, L.H. 8-0-06 Lg, R.H. 8-0-07 Overhead Guard Top Weld -00-0 Plug Button 6 --08 Fiber Nut 6 6-00-00 Screw, /8-6 x.000 HHC 6 7-00-000 Flat Washer,.70 x.0 x.0 8-00-0 Lock Washer, / HS Med. -00-000 Screw, /- x.0 HHC C-060 C-060/80-8 American-Lincoln Technology

6 STROBE LIGHT OPTION FOR OVERHEAD GUARD 7 8 0 C-06/80-00-08 Terminal -6-008 Wire, #6 AWG. (Black) ' -00-078 Terminal, Male Bullet -00-066 Terminal, Female Bullet -6-00 Wire, #6 AWG. (Red) " 6 8-0-006 Strobe Light, Amber * 8-8-000 Strobe Light, Red - 7 8-8-08 Panel Light Support 8 8-0-0606 Duct, Wire Strip -00-0 Grommet 0-00-06 Threaded Insert -00-08 Connector -00-06 Nut, Hex Fiber Insert #0- -00-006 Screw, #0- x.70 THM -00-000 Screw, /-0 x.000 HHC -00-008 Lock Washer, Helical Spring Use for Amber Strobe Light Option 0880-88 * Use for Red Strobe Light Option 0880-8 C-06 American-Lincoln Technology -

LOW BATTERY SHUTDOWN OPTION 8 RED (NC) (C) (NO) RED RED BLK 7 0 6 6 7L 7-6-000 Solid State Module 8-08-0078 Bracket 7-0-000 Light, volt 8-8-000 Decal -00-08 Butt Splice 6-6-00 Wire, 6 ga. Red ' 7-6-008 Wire, 6 ga. Black ' 8-00-0708.0 FISO 0- ga. -00-08.0 FISO -6 ga. 0-00-07 Connector, -Way ga. -00-0 Tye Raps 0-00-00 Screw, #0- x.7 THM -00-000 Screw, 0- x.000 RHM -00-00 Lock Washer, # 0 Med HS -00-0060 Nut, Hex MS # 0- x.7 x. 6-00-00 Lock Washer, # 0 INT. C-08/0 8 HM 6C 6D LT. INST. PANEL -0 American-Lincoln Technology BLK RED ROUTE ALL WIRING & TIE TO EXISTING HARNESS USING TYE RAPS ITEM C08 RT. INST. PANEL 6A 6B CM REMOVE WIRE 6A FROM (+) ON METER, THEN ADD BUTT SPLICE

EMERGENCY STOP OPTION EXISTING SOL. A 8 - + ROUTE ALL WIRING & TIE TO EXISTING HARNESS USING TYE RAPS ITEM RT. INST. PANEL REMOVE WIRES B & FROM KEY SWITCH, CUT OFF TERMINALS STRIP AND ADD ITEM #6 0 SOL. A 6 7 WIRE D WIRE 8 SOL. 0A POWER PANEL (+) TB- WIRE B WIRE WIRE 0 DECAL EXISTING KEY SW. ( BACK VIEW) IGN.. ST. WIRE 6 7 B EXISTING HARNESS 6 EMERG. STOP SW. (BACK VIEW WIRE WIRE 7 C08-00-08 Solenoid 077- Diode Assembly -00-07 Terminal, #0 Spring Spade 7 7-8-00 Decal 7-8-000 Emergency Stop Switch 6-00-08 Butt Splice, -6 ga. 7-00-076 Terminal, #0 Spring Spade 8-00-08 Terminal,.0 Ring -00-08 Terminal,.0 Ring 0-00-08 Terminal,.0 Ring -6-000 Wire, ga. Red ' -6-00 Wire, 6 ga. Red 0' -6-008 Wire, 6 ga. Black ' -00-0 Tye Raps 0-00-00 Nut, Hex /-0 x.7 x.8 6-00-070 Washer,.6 x.8 x.06 7-00-008 Lock Washer, Helical Spring 8-00-00078 Screw, /-0 x.6 RHM C-08/0 American-Lincoln Technology -

VAC WAND OPTION - PARTS LIST 8--007 Panel, Vac 8-0-000 Adapter, Hose 8-6-0007 Retainer 8--00 Gasket 8-0-000 Swivel 6 8-0-00 Bag 7 8--0606 Handle 8 7-6-000 Circuit Breaker 0-00-07 Toggle Switch -7-000 Boot-Toggle 7--0707 Tab 06-0 Carpet Tool (") 06-0 Wand 06-0 Hose 6 8-0-000 Baffle 7 078-7 Vac Motor 8 7-8-0 Plate 7-7-08 Spacers 0 --0000 Motor Mounting Ring 8-6-076 Cover 8-68-008 Seal 8-68-008 Seal 8--006 Fastener 8--0070 Retainer 6 8--007 Receptacle 7-00-08 Terminal. Ring 8-00-0708 Terminal. Female FISO -00-08 Terminal. Male FISO 0-00-07 Terminal #6 Spring Spade -6-0006 Wire # AWG (Black) -00-0 Tye-Wrap 7-8-00 Decal - Warning 7-8-007 Decal Warning 8-8-0087 Decal - American-Lincoln 6 8-8-007 Decal, Caution (Wire ) 7-00-00 Lock Washer, # 0 Med HS 8-00-0060 Nut, Hex MS #0 - x.7 x. 8-00-006 Nut, Hex Fiber Insert #6-0 -00-008 Nut, Hex Jam,.-0-00-00 Screw, /-0 x.70 HHC 6-00-0007 Screw, #0- x.0 RD. HD. -00-0 Screw, #0- x.6 T/C Hex HD. -00-000 Screw, #8 - x.00-00-006 Screw, #0 - x.0 THM 8 C-0/80 - American-Lincoln Technology

VAC WAND OPTION - EXPLODED VIEW 7 7 7 8 0 6 8 0 7 6 6 0 NOTE: DECAL LOGOS ARE CENTERED ON PANEL 6 7 8 (-) POST TB- (+) POST TB- VAC. MTR VAC WAND SWITCH CB- 7 THESE WIRES ( LONG) SHOULD BE TIES TO BATTERY CABELS WITH ITEM # TO ALLOW REMOVAL OF BACK PANEL C-0/80 0 American-Lincoln Technology -

DRIVE MOTOR SERVICE PARTS 8 6 7 C088/80-60-08 Rubber Wheel -60-08 Oil Seal -60-086 Bearing -60-087 DC Motor, Diameter mm -60-088 Rotor 6-60-08 Brush Holder 7-60-00 Brush 8-60-0 Spring -60-00 Protection Shield C-088 - American-Lincoln Technology

SPARE PARTS LIST SPARE PARTS PACKAGE- 0880-0 70 077- Diode Assembly 087- Potentiometer 0860-6 Shaker Motor -00-00 Bearing (Broom Drive) -00-006 Bearing (Broom Drive) 6-00-08 Solenoid 7-00-06 Bearing (Rear Wheel) 8-00-0 V-Belt (Broom Drive) 7-8-0000 Circuit Breaker ( amp) 0 7-6-000 Circuit Breaker (0 amp) 7-6-000 Circuit Breaker ( amp) 7-76-000 Spring (Wheel Lock) 7-8-0007 Switch 8-08-0 Side Broom 8-08-06 Broom (Proex) 6 8--007- Panel Filter 7 8--0886 Flap (Rear Inner) 8 8--0887 Flap (LH Door) 8--0888 Flap, (Front Outer) 0 8--088 Flap, (Front Inner) 8--080 Flap, (Rear Outer) 8--08 Flap, (Right Side) 8--08 Flap, (Wheel Drive) 8--00 Seal, (Door Upper) 8--00 Seal, (Door Lower) 6 8--006 Seal, (Hopper Center) 7 8-68-007 Seal, (Hopper Side) 8 8-8-000 Switch, (Dust Control/Side Brooms) 8-8-000 Switch, (Filter Shaker) American-Lincoln Technology -

INDEX AMBER STROBE LIGHT OPTION... -8 BACK-UP ALARM OPTION... - BATTERIES, TO REMOVE THE...- BATTERIES, TO CHARGE THE... - BATTERY CONDITION METER... - BATTERY OPTION... - BATTERY SERVICE INSTRUCTIONS... - BROOM OPTION... - CONNECTION DIAGRAM... - CONSOLE ASSEMBLY... - DECALS... -6 DECIMAL-METRIC CONVERSION TABLE... -8 DOORS, FLAPS & SEALS... -6 DRIVE COMPARTMENT & SEAT... -6 DRIVE MOTOR SERVICE PARTS... - DRIVE WHEEL & SIDE FLAPS, TO ADJUST THE... - DUST CONTROL INSTRUCTIONS... - DUST CONTROL SWITCH... - EMERGENCY STOP BUTTON OPTION... -, - FILTER BAFFLE, TO CLEAN THE... - FILTER SHAKER SWITCH... - FILTER SYSTEM... - FLAP INSTRUCTIONS... - FOOT PEDAL... - FORWARD/REVERSE PEDAL... -0 HARDWARE ABBREVIATIONS... -6 HEAD AND TAILLIGHT OPTION... -6 HELPFUL HINTS FOR SWEEPING OPERATION... -6 HOPPER... - HOPPER RELEASE LATCH... - HORN BUTTON... - HOUR METER... - INDEX... -6 INSTRUMENT PANEL... - KEY SWITCH... - LIGHT SWITCH... - LOW BATTERY LIGHT OPTION... - LOW BATTERY SHUTDOWN OPTION... -0 MACHINE CONTROLS... - MACHINE DIMENSION... - MACHINE PREPARATION... - MACHINE SPECIFICATION... - MAIN BROOM... - MAIN BROOM INSTRUCTIONS... - MAIN BROOM LIFT LEVER... - MAIN BROOM SWEEP PATTERN, TO CHECK THE... - MAIN BROOM, TO CHANGE THE... - -6 American-Lincoln Technology

INDEX MAIN BROOM, TO ADJUST THE SWEEP HEIGHT... - OPERATING INSTRUCTIONS... - ORDERING PARTS... -7 OVERHEAD GUARD OPTION... -7 PANEL FILTER, TO CHANGE THE... - PANEL FILTER, TO CLEAN THE... - POST OPERATION CHECK LIST... -6 POST START CHECK LIST... - POWER PANEL... - PRE-START CHECK LIST... - RECYCLING FLAP, TO ADJUST THE... - SAFETY PRECAUTIONS... - SCHEMATIC DIAGRAM... - SEAT ADJUSTMENT LEVER... - SERVICE CHART... -7 SERVICE INSTRUCTIONS... - SIDE BROOM HEIGHT ADJUSTMENT, TO CHANGE THE... -0 SIDE BROOM INSTRUCTIONS... -0 SIDE BROOM LIFT LEVER... - SIDE BROOM SWEEP PATTERN, TO CHECK THE... -0 SIDE BROOM SWITCH... - SIDE BROOM, TO CHANGE THE... -0 SIDE BROOMS... - SIDE COVER & BATTERY PAN... -8 SPARE PARTS... - STANDARD HARDWARE & TORQUE VALUES... -7 STARTING... - STEERING & DRIVE...-8 STROBE LIGHT OPTION FOR OVERHEAD GUARD... - TABLE OF CONTENTS - CHAPTER... - TABLE OF CONTENTS - CHAPTER... - TO BEGIN THE CLEANING OPERATION... - TO EMPTY HOPPER... -6 TO STOP THE CLEANING OPERATION... -6 TO TRANSPORT MACHINE... - VAC WAND OPTION... - WARRANTY... -8 WHEEL LOCK... -, -0 American-Lincoln Technology -7