Our new name is ThyssenKrupp Industrial Solutions www.thyssenkrupp-industrial-solutions.com TITAN Double Shaft Hammer Crusher ThyssenKrupp Industrial Solutions
2 TITAN Double Shaft Hammer Crusher by are one of the world s leading manufacturers of machines and plants for the processing industry. Based on decades of experience, our engineers are engaged in research and development. The results have become an integral part of processing technology. Customers worldwide benefit from our innovations. Whether standard or customized designs always offer complete solutions in cooperation with the customer. Reliable, safe, profitable, innovative.... 1 2 3 1 Stationary Double Shaft Hammer Crusher installation at Cemex, San Pedro de Macoris Plant, Dominican Republic Type TITAN 80D100 Capacity: 1,300 t/h 2 Mobile Double Shaft Hammer Crusher installation on transverse crawler tracks at Holcim, Höver Works, Germany Type TITAN 56D75 Capacity: 500 t/h 3 Mobile Double Shaft Hammer Crusher installation on pneumatic wheel sets at Qassim Cement Company, Buraydah Works, Saudi Arabia Type TITAN 60D160 Capacity: 900 t/h
3 The TITAN Double Shaft Hammer Crusher is the perfect solution for crushing applications in the cement industry. Typical tasks are wet limestone, wet marl, clay, chalk, gypsum and similar raw materials. The TITAN Double Shaft Hammer Crusher allows to crush run of mine material in one step down to the required product size either for vertical roller mills as for ball mills. The TITAN Double Shaft Hammer Crusher is known for proved reliability and advanced heavy duty design, ensuring a long service life. 4 Semi-mobile Double Shaft Hammer Crusher installation at Heidelberg Cement AG, Burglengenfeld Works, Germany Type TITAN 80D160 Capacity: 1,600 t/h 5 Mobile Double Shaft Hammer Crusher installation on transverse crawler tracks at Saudi Cement Company, Ain Dar Works, Saudi Arabia Type TITAN 70D160 Capacity: 1,000 t/h 6 Mobile Double Shaft Hammer Crusher installation on Hydraulic walking mechanism at Riyadh Cement Company, Muzahimiyan Works, Saudi Arabia Type TITAN 80D160 Capacity: 1,300 t/h The feed material is continuously fed to the crusher by an apron feeder. Large material boulders are precrushed by the hammers between the rotors. Subsequent reduction takes place on the anvil before the finished product is calibrated on the discharge grate. 4 5 6
4 TITAN Crusher by The main crushing process of a Double Shaft Hammer Crusher is performed by rotating hammers between the rotors and on the anvil. It is important to understand, that the material is not ground on the grate baskets. The grate baskets calibrate the material grain size by different openings, in order to produce raw material either for ball mills (0/25 mm) or vertical mills (0/80 mm). Five axle rotor Patented by ThyssenKrupp Based on its long operational experience ThyssenKrupp developed a new rotor concept for the TITAN crushers with an impact circle diameter of 2m. Instead of six axles the number of hammer rows of the rotors was reduced to five. This modified design results in an optimized penetration of the lumps between the hammers and an aggressive and fast crushing process. Rolling of the stones on the rotor and blocking of the crusher is eliminated with this new system. In addition the new geometry of the pentagon shaped rotor shafts and the modified discs allowed to increase the weight of the hammers resulting in stronger impact forces and an optimized wear volume of the hammers. The benefits for the client are higher throughput rates at reduced operational and maintenance costs. 7 8 7 TITAN Double Shaft Hammer Crusher with grate basket carrier. 8 Five axle rotor for TITAN 80D160. 9 Pentagon shaped rotor shaft for TITAN 60D160. 9
5 Hammer axle extraction device To reduce maintenance time every TITAN Double Shaft hammer crusher is equipped with an hammer axle extraction device allowing to turn or to change the hammers completely within one shift. TITAN crushers are operated today with cast or forged hammers always optimized for the specific application to reduce wear and extend life time. Grate basket carrier To change the grate baskets underneath the rotors the housing of the TITAN Crusher is equipped with wide opening side doors making it possible to change the grate baskets with the help of the hydraulic actuated grate basket carrier very easily. 10 10 Hammer axle extraction device for TITAN 96D180. 11 11 TITAN 80D160 with Hammer axle extraction device. 12 Grate basket carrier. 12
6 Technical Data The stated values are only approximate. The guiding values depend on the crushing duty (characteristics of feed material, product requirements) und the crusher configuration. In case of need, throughput rates are determined for the specified crushing duty. To keep pace with technical progress, we reserve the right to make improvements without prior notice. TITAN Crusher Inlet opening Rotor Ø times width Throughput approx. Gap width 30-90 mm Installed power approx. Crusher weight Type [mm] [mm] [t/h] [kw] [t] 40 D 50 2,350 x 1,290 1,320 x 1,340 180-280 2 x 130 30 48 D 50 2,350 x 1,510 1,320 x 1,560 220-320 2 x 160 33 56 D 50 2,350 x 1,730 1,320 x 1,780 260-370 2 x 200 35 48 D 75 2,700 x 1,280 1,600 x 1,340 300-430 2 x 225 49 56 D 75 2,700 x 1,480 1,600 x 1,540 350-500 2 x 275 53 64 D 75 2,700 x 1,680 1,600 x 1,740 425-650 2 x 325 56 72 D 75 2,700 x 1,880 1,600 x 1,940 500-750 2 x 375 60 72 D 100 2,850 x 1,970 1,800 x 2,030 600-900 2 x 450 82 80 D 100 2,850 x 2,180 1,800 x 2,240 700-1,100 2 x 525 90 88 D 100 2,850 x 2,390 1,800 x 2,450 800-1,200 2 x 600 98 60 D 160 3,100 x 1,850 2,000 x 1,920 900-1,350 2 x 650 105 70 D 160 3,100 x 2,150 2,000 x 2,220 1,050-1,500 2 x 700 117 80 D 160 3,100 x 2,450 2,000 x 2,520 1,250-1,700 2 x 825 129 90 D 160 3,100 x 2,750 2,000 x 2,820 1,500-2,100 2 x 950 142 96 D 180 3,900 x 2,760 2,400 x 2,840 1,750-2,400 2 x 1,100 201 108 D 180 3,900 x 3,100 2,400 x 3,180 2,000-2,800 2 x 1,500 220
Service 7 are attaching great importance to service. Committed employees, experience and the ability to tread new paths together with the innovative power, flexibility and know-how are the foundation on which the successful co-operation with our customers is built. Project research, damage analysis, planning and modifications aimed at a modernization and an increase of the output of machines and plants in conjunction with a worldwide after-sales service which also covers the equipment of other manufacturers. Maintenance and repair services offered by include expert on-site consultancy. Increase the productivity of your machinery and equipment. Get in touch with wherever you are. Inspection services Stand-by emergency services Repair service - on site - in the workshop of the service center Diagnostic systems Maintenance contracts Spare part services. 13 Spare parts store. 14 control and diagnostic system. 15 Transport of TITAN Rotor. 16 Whether direct personal collection or worldwide airfreight we give our customers the fastest possible and most economical method of delivery. Repairs are carried out by highly qualified staff using high-quality and tested spare parts. 13 14 15 16
ThyssenKrupp Partners of the mineral processing industry Product range Crushing technology Stationary, semi-mobile and mobile crushing plants Gyratory crushers KUBRIA cone crushers Double-toggle jaw crushers Single-toggle jaw crushers Impact jaw crushers MAMMUT single-shaft hammer crushers TITAN double-shaft hammer crushers Impact crushers Roller crushers RollSizers SIEBRA swivel-arm crushers Screening technology Linear vibrating screens Circular vibrating screens Elliptical vibrating screens Eccentric vibrating screens Screener Fines screening machine Grizzly primary screens Vibrating screen feeders Unbalance drive units Aqua vibrating separators ThyssenKrupp Industrial Solutions AG Business Unit Resource Technologies Schleebergstraße 12, 59320 Ennigerloh, Germany, Tel.: +49 2525 99-0 E-mail: info.industrial-solutions@thyssenkrupp.com Grinding technology Ball mills Rod tube mills Hammer mills Roll mills Separating systems Water injection systems Feeding and conveying systems Apron feeders Chain conveyors Reciprocating plate feeders Vibrating screens Wobbler feeders Filtering- and drying technology Magnetic separators Dryers Vacuum belt filters CHF vacuum belt filters Separating cyclones Hydro-cyclones Cyclone clusters Disc filters Systems Systems for power plants Coal preparation systems Detection systems Engineering Modernization, Refurbishment After-sales service Training Technical details subject to changed. Printed in Germany. Mineral Processing TITAN 01 GB 03.11