An Overview of Automotive EMC Standards & Emerging Requirements 2015. 5. 29 Korea Automobile Testing & Research Institute (KATRI)
TOPICs 1. Automotive Electronics of the Future 2. Automotive EMC Standards 3. New EMC Standards and Testing Slide 2 of 43
1. Automotive Electronics & Future Slide 3 of 43
- source: IEA/Transport, Energy and CO2 Slide 4 of 43
Charging Stand Inverter Inlet Motor Charger Battery & BMS Slide 5 of 43
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1. Automotive Electronics & Future Normal Drive problem Emergency After Crash Rescue Crash 1 Active Safety 2 Anticipatory Passive Safety 3 4 Rescue Driver Assistance Active Vision Enhancement Adaptive Cruise Control (ACC) Blind Spot Monitoring Curve Adaptive Lighting Progressive Brake Light Warning Vehicle Stability ABS Traction Control (ASR) Brake Assist ESC Driver Warning Drowsiness Detection System (DDS) Tire Pressure Monitoring (TPM) Lane Departure Warning (LDW) Collision Avoidance/ Mitigation Collision Mitigation System (CMS) Collision Mitigation and Avoidance System (CMAS) Occupant Protection Smart Airbags Smart Seatbelts Advanced Seat Safety Design Advanced Vehicle Structures Pedestrian Safety Pedestrian Airbags Pedestrian Friendly Car Design Post Crash Rescue Automatic crash notification Event data recorder (black box) Source : Advanced Vehicle Safety, Ricardo 2009 Slide 7 of 43
1. Automotive Electronics & Future source: www.ti.com/lsds/ti/automotive/processors/adas Slide 8 of 43
1. Automotive Electronics & Future Extended Collision Warning Lane Departure Warning Collision Warning Side Assist Rear collision warning and mitigation Extended rear Collision Warning and blind-spot Lane Change Assistance Vehicle to vehicle communication Vehicle to Infrastructure communication Communication & sensor based coverage Sensor based coverage [source : Frost & Sullivan Analysis] Slide 9 of 43
1. Automotive Electronics & Future Slide 10 of 43
1. Automotive Electronics & Future Slide 11 of 43
1. Automotive Electronics & Future Slide 12 of 43
1. Automotive Electronics & Future Electronics EMC - High Speed, Digital - Complex, Low Drive Power - Power Electronics Advanced Electronic Control system - ADAS system, ITS - ASV, Autonomous Vehicle - EV, HEV, FCEV Malfunction - Performance degradation - Traffic accident Slide 13 of 43
IEC TC 77 (IEC 61000 series) CISPR/D (CIPSR 12, 25, 36 ) Product Committee ITU ISO (TC 22 SC32 WG3) 11451, 11452, 7637 CENELEC SAE (J 551, 1113) International Organizations Regional Organizations Slide 14 of 43
- Standard - Regulation Slide 15 of 43
EMI - CISPR 12, CISPR 25 (CISPR/D/WG1, WG2) - EEC 72/245, 95/54, 2004/104, 2005/83, 2006/28 (Motor Vehicle Working Group) - ECE R.10.4 (WP 29, GRE), ECE R 10.5 (UN Regulation 10.5) - SAE J551, J1113 (SAE EMR Committee) - IEC 61000 Series - Manufacture (GM, Ford, BMW, Hyundai, etc) EMS - ISO 11451, 11452, 7637, 10605 (ISO TC22/SC32/WG3) - EEC 95/54, 2004/104, 2005/83, 2006/28 (Motor Vehicle Working Group) - ECE R.10.4 (WP 29, GRE), ECE R 10.5 (UN Regulation 10.5) - IEC 61000 Series - SAE J551, J1113 (SAE EMI Committee) - Manufacture (GM, Ford, BMW, Hyundai,etc) Slide 16 of 43
Standard Title Published Remark CISPR 12 Vehicles, boats and internal combustion engine - Radio disturbance characteristic - Limit and methods of measurement for the protection of off board receivers 6 th:2007.5 6.1 : 2009.3 Amd: 09.3 CD(17.3) CISPR 25 CISPR 36 Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of measurement for the protection of on-board receivers Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of measurement of radiated field below 30 MHz 3 rd : 2008.3 CDV(16.4) - CD (16.3) Slide 17 of 43
Standard Title Published Remark ISO 11451-1 General principals and terminology 3 rd : 2005.2 FDIS(15.11) ISO 11451-2 Off-vehicle radiation sources 3 rd : 2005.2 FDIS(15.3) ISO 11451-3 On board transmitter simulation 2 nd : 2007.7 FDIS(15.3) ISO 11451-4 Bulk Current Injection 3 rd : 2013.3 ISO 11452-1 General principals and terminology 3 rd : 2005.2 FDIS(15.3) ISO 11452-2 Absorber-lined shielded enclosure 2 nd : 2004.10 - ISO 11452-3 Transverse electromagnetic mode 2 nd : 2001.3 WD(17.6) ISO 11452-4 Bulk Current Injection 4 th : 2011.12 ISO 11452-5 Stripline 2 nd : 2002.5 - ISO 11452-7 Direct RF Power Injection 2 nd : 2003.11 Amd 1(13.6) ISO 11452-8 Immunity to magnetic fields 2 nd : 2007.7 FDIS(15.3) Slide 18 of 43
Standard Title Published Remark ISO 11452-9 Portable transmitter 1 st : 2012.5 ISO 11452-10 Conducted Immunity in the Extended Audio Frequency Range 1 st : 2009.3 - ISO 11452-11 Reverberation chamber 1 st : 2010.9 ISO 10605 Electrostatic Discharge 2 nd : 2008.7 Amd 1 : 14.4 ISO 7636-1 ISO 7637-2 ISO 7637-3 ISO 7637-4 Electrical Disturbance : Definition and general consideration Electrical transient conduction along supply lines only Electrical transient transmission by capacitive and inductive coupling via lines other than supply lines Electrical transient conduction along shielded high voltage supply lines only 2 nd : 2002.3 DIS(16.11) 3 rd : 2011.3 2 nd: 2007.7 DIS(16.3) DIS(16.1) Slide 19 of 43
Standard Title published IEC 61000-3-2 IEC 61000-3-3 IEC 61000-3-11 IEC 61000-3-12 Electromagnetic compatibility (EMC) - Part 3-2: Limits - Limits for harmonic current emissions (equipment input current <= 16 A per phase) Electromagnetic compatibility (EMC) - Part 3-3: Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current <= 16 A per phase and not subject to conditional connection Electromagnetic compatibility (EMC) - Part 3-11: Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems - Equipment with rated current <= 75 A and subject to conditional connection Electromagnetic compatibility (EMC) - Part 3-12: Limits - Limits for harmonic currents produced by equipment connected to public low-voltage systems with input current >16 A and <=75 A per phase Ed. 4.0 : 2014.5 Ed. 3.0:2013.5 Ed. 1.0:2000.8 Ed. 2.0 : 2011.5 Slide 20 of 43
Standard Title published IEC 61000-4-4 IEC 61000-4-5 IEC 61000-6-2 IEC 61000-6-3 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test Electromagnetic compatibility (EMC)- Part 4-5: Testing and measurement techniques - Surge immunity test Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments Ed. 3.0 : 2012.4 Ed. 3.0: 2014.5 Ed. 20: 2005.1 Ed. 2.0: 2006.7 Slide 21 of 43
Standard Published (final) Remark EEC 95/54 1995. 10 1996.1 EEC 2004/104 2004. 10 2006.1 ECE R 10.3 2008. 7.11 2009.7.11 UN R 10.4 2011.10.28 2014.10.28 UN R 10.5 2014. 10.9 2017. 10.9 UN R10.5 (2014.3, UNECE WP29. Plenary meeting ) Slide 22 of 43
UN Regulation No.10 Slide 23 of 43
UN Regulation No.10.3 Standard Test Type Remarks Annex 4 Broadband Emission Vehicle Annex 5 Narrowband Emission Vehicle Annex 6 Immunity Vehicle Annex 7 Broadband Emission Components Annex 8 Narrowband Emission Components Annex 9 Immunity Components Annex 10 Immunity and Emission of Transients Components Slide 24 of 43
UN Regulation No.10.4 Standard Test Type Remarks Annex 4-10 Immunity and Emission Vehicle, Components (same as R.10.3) Annex 11 Emission of harmonics generated on AC power lines Vehicle (EV, PHEV) Annex 12 Annex 13 Annex 14 Annex 15 Annex 16 Emission of voltage changes, voltage fluctuations and flicker on AC power lines Emission of radiofrequency conducted disturbances on AC or DC power lines Emission of radiofrequency conducted disturbances on network and telecommunication Immunity of vehicles to electrical fast transient/ burst disturbances conducted along AC and DC power lines Immunity of vehicles to surges conducted along AC and DC power lines Vehicle (EV, PHEV) Vehicle (EV, PHEV) Vehicle (EV, PHEV) Vehicle (EV, PHEV) Vehicle (EV, PHEV) Slide 25 of 43
UN Regulation No.10.5 Standard Test Type Remarks Annex 4-10 Annex 11 Annex 12 Annex 13 Annex 14 Annex 15 Annex 16 Immunity and Emission Emission of harmonics generated on AC power lines Emission of voltage changes, voltage fluctuations and flicker on AC power lines Emission of radiofrequency conducted disturbances on AC or DC power lines Emission of radiofrequency conducted disturbances on network and telecommunication Immunity of vehicles to electrical fast transient/ burst disturbances conducted along AC and DC power lines Immunity of vehicles to surges conducted along AC and DC power lines Vehicle, Components (same as R.10.3) Vehicle (revised) IEC 61000-3.2, 12 Vehicle (revised) IEC 61000-3.3, 11 Vehicle (revised) IEC 61000-6.3 Vehicle (revised) IEC 61000-6.3 CISPR 22 Vehicle (revised) IEC 61000-4.4 Vehicle (revised) IEC 61000-4.5 Slide 26 of 43
UN Regulation No.10.5 Standard Test Type Remarks Annex 17 Annex 18 Annex 19 Annex 20 Annex 21 Annex 22 Emission of harmonics generated on AC power lines Emission of voltage changes, voltage fluctuations and flicker on AC power lines Emission of radiofrequency conducted disturbances on AC or DC power lines Emission of radiofrequency conducted disturbances on network and telecommunication Immunity of vehicles to electrical fast transient/ burst disturbances conducted along AC and DC power lines Immunity of vehicles to surges conducted along AC and DC power lines Components IEC 61000-3.2, 12 Components IEC 61000-3.3, 11 Components IEC 61000-6.3 Components IEC 61000-6.3 CISPR 22 Components IEC 61000-4.4 Components IEC 61000-4.5 Slide 27 of 43
Included in R10.04 ( 7.2) Vehicle test - Broadband radiated emission. Methodology & Requirement according to R10.03 (annex 4, CISPR 12) EMISSION UN Regulation No.10 Revision 4 Radiated Conducted E-field «CISPR 12» 61000-6-3 (CISPR 16-2-3) Low voltage AC power Included in R10.04 ( 7.4) Vehicle test. EC Methodology & Requirement Included in R10.04 ( 7.5) Vehicle test. EC Methodology & Requirement DC Power Included in R10.04 ( 7.6) Vehicle test. EC Methodology & Requirement Network and telecommunication access Harmonics (for current < 16 A). Harmonics (for current > 16 A and < 75 A) voltage changes, voltage fluctuations and flicker (current 16 A) voltage changes, voltage fluctuations and flicker (current 75 A) RF RF RF 61000-3-2 61000-3-12 61000-3-3 Included in R10.04 ( 7.3) Vehicle test. EC Methodology & Requirement 61000-3-11 61000-6-3 (CISPR 16-2-1 CISPR 16-1-2 CISPR 14-1) 61000-6-3 (CISPR 16-2-1 CISPR 16-1-2) 61000-6-3 (CISPR 22) Slide 28 of 43
IMMUNITY Radiated Conducted Immunity to radiated radio frequencies Conducted immunity on AC lines Conducted immunity on DC lines ISO 11451-2 61000-4-3 Electrical fast transient/burst immunity Surge immunity test Conducted disturbances induced by RF fields. Included in R10.04 ( 7.7) with a vehicle test proposal : according to present R10.03 methodology and requirment (annex 6) Source: ECE Wp29-GRE-64-56 61000-4-4 Included in R10.04 ( 7.8) Vehicle test. EC Methodology & Requirement 61000-4-5 Included in R10.04 ( 7.9) Vehicle test. EC Methodology & Requirement 61000-4-6 Slide 29 of 43
UN R 10.5 Emission Test : In case of plug located front/rear of vehicle (Added) Slide 30 of 43
UN R 10.5 Immunity Test : In case of plug located front/rear of vehicle (Added) Slide 31 of 43
Annex 11. R10.4 : R10.5 Slide 32 of 43
Annex 16. R10.4 : R10.5 Slide 33 of 43
3. New EMC Standards & Testing CISPR 12 (7 th ), CD Antenna distance to measure emission Slide 34 of 43
3. New EMC Standards & Testing CISPR 12 (7 th ), CD Test set up in charging mode through WPT Slide 35 of 43
3. New EMC Standards & Testing CISPR 12 (7 th ), CD Slide 36 of 43
3. New EMC Standards & Testing CISPR 25 (7 th ), CDV Slide 37 of 43
3. New EMC Standards & Testing CISPR 25 (7 th ), CDV Slide 38 of 43
3. New EMC Standards & Testing CISPR 25 (7 th ), CDV Slide 39 of 43
3. New EMC Standards & Testing CISPR 36 (New, CD) - Test Vehicle : EV/ HEV/PHEV - Freq. Range : 150 khz- 30 MHz - Antenna : Loof Antenna (Height : 1m ± 0.05) - Distance : 3m ± 0.05 (Protection of off board receivers) - Limit : SAE J 551-5 or CISPR 11 (Harmonized) - Magnetic field - Test site : OATS/OTS - Under consideration Slide 40 of 43
3. New EMC Standards & Testing ISO 11451-2 (4 th ), FDIS Slide 41 of 43
3. New EMC Standards & Testing ISO 7637-4 (New, CD) Electrical transient conduction along shielded high voltage supply lines only Slide 42 of 43
Thank you for your attention katriemc@naver.com Slide 43 of 43