HAMMERHEAD MUDHEAD 208R Illustrated Parts Manual
LCT Service Parts Catalog http://www.lctllc.com/service_parts_catalog/results.php Page of 2 8/6/202 PLMHK465024EBCJKPQTUVX235EM Ref# CPC # Description 208000 Cylinder Head Assembly 2 20800 Push Rod Kit (208cc)(incl. valve cover gskt) 3 208450 Valve Cover (208cc) 4 208306 Cylinder (Gen Ii- No Low Oil Sensor)(208cc) 5 208400 Piston Assembly 6 208500 Connecting Rod Assembly 7 208600 Camshaft System Assembly 8 208045 Flywheel Electric Start (60-Watt) (208cc) 9 2084000 Cooling Fan- Flywheel 0 208800 Crankshaft Assembly-Keyed 2082002 Air Filter Assembly Of Paper 2 208202 Pleated Paper Air Filter (Ref #4 incl.) 3 208200 Muffler Assembly 4 208229 Fuel Tank (2.7L)(Black- W/Reg Mtg-Stant Cap) 5 208222 /4 Fuel Petcock (Non-Generator) 6 208223 Fuel Tank Cap-Black Stant w/chain 7 2082405 Carburetor - incl spacer-choke-gaskets 8 2082570 Ignition Coil (Integrated CDI 208cc)(Summer W/Metal Shield) 20 208380 Spark Plug 22 2082405 Carburetor (L03-)(Remote Choke 208cc) 23 2086000 Fuel Hose Kit 24 2082820 Throttle Control (Remote w/spring) 25 2082900 Governor Gear Assembly 26 2083000 Governor Link Assembly(Summer) 27 208300 Governor Arm Shaft Assembly
LCT Service Parts Catalog http://www.lctllc.com/service_parts_catalog/results.php Page 2 of 2 8/6/202 28 20832002 Recoil Starter Assy(Round-Black) 29 20833002 Starter Cup (Non-Slotted) 30 2083420 Blower Housing (Black)(Es Wo/Switch Hole- W/Finger Guard) 3 2083600 Crankcase Cover Assy-High Oil-Fill Tube (Threaded) 32 2083900 Oil Seal Kit (2 Pcs) 34 2083800 Spark Plug Boot Assembly Kit 35 2088050 2V Electric Starter (208cc) 36 2084300 Gasket Kit 37 20837 Small Black Dipstick 38 20800 Rocker Arm Assembly 39 208220 Choke Lever Assembly Kit 40 2083705 Non-Removable Plug 43 208450 Breather Tube (36/208cc) 46 2089004 Carbon Canister Kit 49 20899 Oil Drain Plug Kit 60 208044 60-Watt Charging Coil 65 208005 Tappet Kit (order gasket seperately) 67 2088000 Regulator/Rectifier (Use W/60-Watt Alt)(208cc) 68 208230 Remote Choke Bracket (208cc) 70 9900 Carburetor Repair Kit (36/208/254cc) 72 2085000 Maxx Series Decal Kit 77 9999 Recoil Bolt Kit Service Engine: Stock
FRAME COMPONENTS 6.000.320-80 Bikini Top REF# PART NUMBER DESCRIPTION COUNT 9.08.050 BOLT M8X.25X50 4 2 7.00.049 METAL R-WASHER 20 3 7.00.07 TUBE SEAT 25 6 4 6.60.300-BK CROSS BAR TOP (-BLACK) 5 20-0705-00 CHOKE CABLE 6 20-0704-00 THROTTLE CABLE 7 7.020. FOAM PADDING 2 8 8.70.054-BK LONG BAR (-BLACK) 2 9 8.70.056-BK Right Side Bar (-BLACK) 0 8.70.055-BK LEFT SIDE BAR (-BLACK) 6.000.89 FOAM PADDING SHORT 2 2 9.220.008 LOCK NUT, M8 6 3 7.020.02 RUBBER FOOT PLATE 2 4 20-060-00R FENDER BRACKET (RR) 5 20-060-00L FENDER BRACKET (RL) 6 9.06.06 BOLT M6X6 8 REF# PART NUMBER DESCRIPTION COUNT 7 9.06.04 BOLT M6X4 STAINLESS 2 8 9.220.006 LOCK NUT M6 2 9 7.00.034-SS FENDER 4 20 20-0625-00L FENDER BRACKET (FL) 2 20-0625-00R FENDER BRACKET (FR) 22 7.00.006 STEERING SHAFT BUSHING 23 8.080.078-BK CROSS BAR REAR (-BK) 24 7.0.08 TUBE SEAT 24 2 25 9.3.92 DECORATING PLATE TOP 26 9.06.020 BOLT M6X20 4 27 9.06.02 FLANGE BOLT M6X2 2 28 9.220.006 LOCK NUT M6 2 29 8.47.62 DECORATING PLAGE BOTTOM 30 9.300.006 M6 FLAT WASHER 2 3 6.000.74 HORN 2 32 20-0206-00 MUDHEAD HEADLIGHT 2
STEERING ASSEMBLY 26 27 28 7.00.056 STEERING WHEEL COVER 2 9.06.06 FLANGE BOLT M6X6 4 3 7.020.057 STEERING WHEEL 4 2.000.056 STEERING SHAFT 5 8.00.203 KEY, 4X4X.5 6 9.06.020 BOLT, M6X.00X20 4 7 7.020.059 STEERING BALL JOIN DUST COVER 2 8 6.000.80 STEERING BALL JOIN 2 9 8.00.35 TIE ROD 2 0 6.000.8 ROD END 2 9.220.008 LOCKING NUT M8 2 2 4.00.024 STEERING GEAR 3 7.020.043 BRAKE PEDAL 4 7.020.044 THROTTLE PEDAL 5 8.020.30 STEERING GEAR BRACKET 2 6 9.220.006 LOCKING NUT M6 4 7 9.220.02 LOCKING FLANGE NUT M2 8 9.500.008 ROLL PIN 3 9 8.00.23-R PEDAL BOLT 20 4.000.044-T BRAKE PEDAL COMP. 2 9.500.28 COTTER PIN 22 6.000.308 LOCKING ROLL PIN 23 6.000.306 SHAFT, BRAKE MASTER CYLINDER 24 9.06.025 BOLT, M6X25 2 25 6.000.305 BRAKE CYLINDER 26 9.700.004 BANJO BOLT 0 2 27 3-422-00 COPPER CRUSH WASHER 0 4 28 6.000.09 BRAKE HOSE 29 6.000.305-C MASTER CYLINDER RESERVOIR CAP 30 4652 PARKING BRAKE PEDAL 3 20-0635-00 GAS PEDAL LIMIT BOLT 32 9.200.008 M8 NUT 33 9.908.04 ALLEN BOLT M8X4 34 7.00.003 PEDAL BUSHING 4 35 9.500.28-T THROTTLE PEDAL ASSEMBLY 36 8.040.00 THROTTLE PEDAL RETURN SPRING 37 8.040.0 BRAKE PEDAL RETURN SPRING 38 9.220.008 NUT, M8X.25 LOCKING FLANGE
FRONT SUSPENSION 6.000.3 TIRE 6X6-8 2 2 6.000.30-BK 8" FRONT RIM (BLACK) 2 3 6.000.32 RIGHT FRONT TIRE/WHEEL ASSEMBLY 4 9.500.200 COTTER PIN 6 5 9.800.00 CASTLE NUT M0 4 6 9.220.008 LOCKING FLANGE NUT, M8 4 7 4.000.047 UPPER SUSPENSION ARM 2 8 7.00.003 UPPER SUSPENSION ARM BUSHING 8 9 8.00.04 UPPER SUSPENSION ARM COLLAR 2 0 9.08.095 FLANGE BOLT M8X.25X95 2 6.00.325 FRONT SHOCK 2 2 9.220.00 LOCKING FLANGE NUT, M0 4 3 9.0.040 FLANGE BOLT M0X40 4 4 9.708.45 FLANGE BOLT M8X.25X45 2 5 4.000.04 LOWER SUSPENSION ARM ASSY 2 6 7.020.079 BALL HEAD DUST SEAL 2 7L 2.000.057-80 SPINDLE (L) 7R 2.000.055-80 SPINDLE ( R ) 8 9.030.00 BEARING 6202 2 9 6.000.309 LEFT FRONT TIRE/WHEEL ASSEMBLY 20 9.030.009 BEARING 620 2 2 9.300.02 WASHER 2 22 9.800.02 Castle Nut M2 2 23 7.020.039 HUB COVER FRONT 2
REAR HOUSING REF# PART NUMBER DESCRIPTION COUNT 7.020.039 HUB COVER, RR 2 2 9.500.330 COTTER PIN 2 3 9.800.06 M6X.5 CASTLE NUT 2 4 9.300.06 WASHER 2 5 6.000.36 LEFT REAR TIRE/ WHEEL ASSEMBLY 6 9.08.06 FLANGE BOLT M8X.25.X6 6 7 6.000.95 AXLE COVER 2 8 9.030.005-250 BEARING 6005 2 9 20-0-00 REAR AXLE 0 8.00.38 AXLE HUB KEYWAY 6.000.35 RIGHT REAR TIRE/WHEEL ASSEMBLY 2 23-09-0 REAR SPROCKET (55T) 3 8.00.202-M REAR AXLE SPROCKET/DISC HUB 4 9.29.86 ALLEN HEAD BOLT M8X.25X0 5 8.00.20 BRAKE DISC, RR 6 9.08.020 FLANGE BOLT M8X20 8 7 7.020.078 REAR TIRE (6X7-8) 2 8 6.000.333-BK 8" REAR RIM (black) 2 9 23-03-0 CHAIN(420HX60L) 20 6.00.324 MASTER LINK
ENGINE / SWING ARM / CLUTCH 7.020.06 REAR BRAKE PAD 2 6.000.028 REAR BRAKE CALIPER 3 9.908.04 ALLEN BOLT M8X.25X4 2 4 9.220.00 NUT, M0X.25 LOCKING FLANGE 8 5 9.0.050 BOLT, M0X.25X50 2 6 7.020.077 SWINGARM BUSHING 2 7 4666 COLLAR 8 6.000.322 REAR SHOCK 2 9 9.0.040 BOLT, M0X.25X40 4 0 23-0626-00 REAR SWING ARM 4662 BOLT, M0X.25X74 2 7.020.056 BUSHING 2 3 23-0604-00 ENGINE MOUNTING PLATE 4 9.08.050 BOLT, M8X.25X50 4 5 9.220.008 NUT, M8X.25 LOCKING FLANGE 4 6 23-07-00 Reverse Assembly 7 23-08-00 Gasket, Reverse Assembly 8 4478 SHIFTER ASSEMBLY 9 4456 SHIFT CABLE 2 20 4473 SHIFT CABLE BRACKET 2 4476 SHIFT CONTROL DISC 22 9.70.06-K FLAT WASHER 23 8.0.077-R Reverse Drive Gear 9T 24 9.500.00 Rear Clutch 25 9.700.098 NUT, M6X.25 LOCKING FLANGE 26 9.08-090 BOLT, M8X90 3 27 8.47.008-R CHAIN ADJUSTER, 208R 28 9.200.02 NUT, M2 29 8.00.042 WASHER, CHAIN ADJUSTER 30 7.020.00 BUSHING, CHAIN ADJUSTER 3 8.00.04 CAP WASHER, CHAIN ADJUSTER 32 8.020.045 BOTTOM CAP WASHER - CHAIN ADJUST 33 9.220.02 NUT, M2 34 9.06.04 BOLT, M6X.00X4 2 35 8.0.02 DRIVE COVER PLASTIC 36 9.06.020 BOLT, M6X.00X20 FHCS ZN 4 37 9.220.006 NUT, M6 3 38 N/A DRIVE COVER EXTENTION LINK 39 9.08.06 BOLT, M8X6 4 40 9.400.008 LOCK WASHER 8 6 4 20-0603-00 SAFETY PLATE 42 4707 GUARD, REAR CHAIN 43 7.00.028 BATTERY COVER 44 7.020.023 BATTERY STRAP 45 6.000.055 BATTERY 46 7.020.020 BATTERY CUSHION 48 9.0.08 DRIVE BELT 725 49 9.500.00 Front Clutch 50 BOLT 5/6-24 X.750 5 9.500.009-F WASHER, M8 52 54 006-LCT208 LCT ENGINE 208CC ELECTRIC START
ELECTRICALS / SEATS / SEAT BELT 6.00.328 SAFETY BELT 2 3 20-0320-00 POWER ON/OFF TOGGLE SWITCH 4 6.000.33-M HORN BUTTON 5 20-0320-0 HEADLIGHT SWITCH 6 20-030-00 IGNITION KEY SWICH 7 20-0303-0 WIRING HARNESS 8 7.0.076 SWICH PANEL COVER 9 9.600.40 SCREW 4X0 4 0 6.000.330 PASSENGER SEAT 9.08.040 BOLT M8X.25X40 2 2 6.000.33 DRIVER SEAT 3 9.900.840 SEAT RAIL BOLT M8X.25X40 2 4 6.000.329 HEAD REST 2 5 4465 FLAG POLE BOLT (plastic) 6 4466 FLAG POLE NUT(tall plastic)