AI Coercial and Military Applications Amphenol Industrial Reverse ayonet AI AI Series is basically a MILDTL5015 (MILC5015) connector, but with an improved coupling system. AI Series replaces the threaded coupling used in MILDTL5015 with a positive, quickmating, 3point reverse bayonet lock. AI Series shares the same shell dimensions, contact layouts, contacts, and performance characteristics as the MILDTL5015 threaded connectors; however, the two series do not intermate. Over 180 contact layouts are available from 1 to 85 circuits and up to 150 amps per contact. The standard MILDTL5015 layouts allow the mixing of power and signal contacts, power only, or signal only. Contacts are available in solder, crimp, or PC termination covering wire gauges from size 26 to size 0 AWG. Thermocouple (J, Y, K, T) and coax contacts are also available. These connectors are completely sealed to withstand moisture, condensation, vibration, and flashover across a broad range of wire diameters. When the two connector halves are mated, the dynamic interfacial seal at the front creates an environmentally sealed assembly. AI Series connectors are made in accordance with German military specification VG 95 234 and MILDTL5015. Originally designed for NATO combat vehicles, aircraft, and airborne equipment, these rugged connectors are now widely used in a broad range of demanding coercial applications from trucks to industrial robots. Industrial environments requiring extreme environmental reliability and ease of mating and unmating, such as: Power Generators attery Systems Engines Sensors Motion Control Offroad Vehicles Earth Moving Equipment Ships Railroad Equipment Mobile Equipment Industrial Machinery Telecounications Mass Transit 5015 Series AI Features Amphenol Audible, Visual, and Tactile Confirmation of Mating AI Series connectors provide the user with three independent checks that the connector halves are mated. When the coupling nut is fully rotated, the three studs snap into the end of the ramps with a loud click (audible confirmation). At that same moment, the user can actually feel the bolts click into the grooves (tactile confirmation). lue dots on the receptacle and on the coupling nut are aligned when the connector is properly mated (visual confirmation). Environmental The sealing of this connector is not compromised by any of the operating conditions defined in MILDTL5015. The connector is completely watertight when mated. road Temperature Range These connectors will operate in temperatures from 67 to +257 F (55 to +125 C). High temperature and zero halogen insulators are also available. Call for ordering information. Wide Range of Wire Gauges and Current Carrying Capability Up to 150 amps with accoodations for wire gauges from size 26 up to size 0 AWG wire. Wide Variety of Contacts High reliability screw machine contacts with silver or gold plating are available in sizes from 20 through 0 to accoodate wire gauges from 26 to 0 AWG. Solder, Crimp, PC, Coax, and Thermocouple contacts are available. AI Series connectors use rail industry standard crimp contacts which are completely interchangeable with other rail connectors such as Veam CIR series. Intermateable and Intermountable with all VG 95 234 Connectors The standard MILDTL5015 layouts and dimensions ensure intermateability and intermount ability with all connectors made in accordance with VG 95 234. All AI Series connectors are intermountable with standard threaded MILDTL5015 connectors, making it possible to upgrade without the need to change panel cutouts or clearances in most cases. For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. 69
5015 Series AI AI Amphenol Industrial Reverse ayonet STEP 1 Choose Shell Style: Receptacle or Plug (See Connector Solutions Guide) Cable Mount Receptacle with AI1 Accessory Threads Rear Wall Mount with AI30 Accessory Threads (Most Popular) t oot options S Straight oot Expanded Recovered HST Heat Shrink Tubing Expanded Spring Shielding Tape STEP 2 Choose Endbell Most Popular Heat Shrink S S S S S S S S HST HST HST HST Product 1 2 3 4 5 6 7 8 1 2 3 4 Expanded ID 0.88 1.01 1.16 1.35 1.47 1.72 1.97 2.47 0.750 1.000 1.250 1.570 inch () (22.4) (25.7) (29.5) (34.3) (37.3) (43.7) (50.5) (62.7) (19.1) (25.4) (31.8) (39.9) Recovered ID 0.25 0.29 0.33 0.38 0.41 0.44 0.51 0.67 0.250 0.320 0.416 0.510 inch () (6.4) (7.4) (8.4) (9.7) (10.4) (11.2) (13.0) (17.0) (6.4) (8.1) (10.6) (13.0) Length Max 4.17 4.77 5.46 6.28 7.00 8.00 8.00 8.00 6.00 inch () (105.9) (121.2)(138.7) (159.5) (177.8) (203.2) (203.2) (203.2) (152.4) 10SL u u 14S u u u 16/16S u u u 18 u u u 20 u u 22 u u 24 u u u 28 u u u 32 u u u u 36 u 40 u Shell Size Potted U = Unshielded US = with shielding spring UT = with shielding tape UW = with shielding tape & spring For use with groets (wire seals) D = Unshielded RU DS = with shielding spring DT = with shielding tape DW = with shielding tape & spring Note: Cable outside diameter must be between expanded and recovered dimensions. Right Angle Call for more info mates with Straight Plug AI6 Recovered CS Convoluted Shrink oot Expanded Recovered S/HS ottle Shaped Shrink oot (High Ratio ottle Shaped oot) Heat Shrink Product CS2 CS3 CS4 CS5 S1 HS2 S2 S3 S4 S5 S6 S7 Expanded ID 0.70 1.06 1.44 1.80 0.94 0.35 1.18 1.22 1.42 1.69 2.36 2.00 inch () (17.8) (26.9) (36.6) (45.7) (23.9) (8.9) (30.0) (31.0) (36.1) (42.9) (59.9) (50.8) Recovered ID 0.32 0.50 0.69 0.88 0.24 0.14 0.24 0.28 0.33 0.39 0.63 0.67 inch () (8.1) (12.7) (17.5) (22.4) (6.1) (3.6) (6.1) (7.1) (8.4) (9.9) (16.0) (17.0) Length Max 5.25 5.75 6.25 6.75 1.50 2.17 2.17 2.64 3.15 3.90 5.12 6.73 inch () (133.4) (146.1) (158.8) (171.5) (38.1) (55.1) (55.1) (67.1) (80.0) (99.1) (130.0) (170.9) 10SL u u u u 14S u u u u u u 16/16S u u u u u 18 u u u u u 20 u u u u 22 u u u 24 u u u 28 u u u 32 u u u u 36 u 40 u u Shell Size adhesive lined heat shrink tubing Right Angle Plug not available in shell sizes 8, 32, or 36 not used with RU endbell option AI8 Note: Call for more information Expanded Recovered RS Right Angle Shrink oot Expanded Recovered Shell Size Heat Shrink Product RS1 RS2 RS3 RS4 RS5 RS6 RS7 RS8 Expanded ID 0.88 1.01 1.16 1.35 1.47 1.72 1.97 2.47 inch () (22.4) (25.7) (29.5) (34.3) (37.3) (43.7) (50.0) (62.7) Recovered ID 0.23 0.26 0.30 0.35 0.37 0.44 0.51 0.69 Inch () (5.8) (6.6) (7.6) (8.9) (9.4) (11.2) (13.0) (17.5) Length Max 4.14 4.88 5.76 6.78 7.29 8.41 8.84 8.95 inch () (105.2) (124.0) (146.3) (172.2) (185.2) (213.6) (224.5) (227.3) 10SL u u 14S u u u 16/16S u u 18 u 20 u 22 u u 24 u u 28 u u 32 u u u 36 u 40 u 70 In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
CG = Straight Adapter Endbell OR OR Shell Size t t Shell Size t Unshielded Conduits CA* = conduit adapter for plastic flexible conduit. Add size code i.e. CGCA10 Shielded Cord Grip Amphenol Industrial Reverse ayonet AI STEP 2 Choose Endbell STEP 3 Choose Conduit Adapter or Cord Grip Note: Normal recoended conduit fill is 40% of Conduit ID or less. Size Code 1 2 3 4 MSS* Min Max Min Max Min Max Min Max 10SL 4.0 6.5 6.5 9.5 8.0 10.5 14S 6.5 9.5 7.0 10.5 9.0 13.0 16/16S 6.5 9.5 7.0 10.5 9.0 13.0 11.5 15.5 18 6.5 9.5 7.0 10.5 9.0 13.0 11.5 15.5 20 9.0 13.0 11.5 15.5 17.0 20.0 20.0 25.0 22 9.0 13.0 11.5 15.5 17.0 20.0 20.0 25.0 24 9.0 13.0 11.5 15.5 17.0 20.0 20.0 25.0 28 20.0 25.0 24.0 28.0 17.0 32.0 29.0 34.0 32 20.0 25.0 24.0 28.0 17.0 32.0 29.0 34.0 36 24.0 28.0 29.0 34.0 40 24.0 28.0 29.0 34.0 Unshielded Cord Grip Size Code 07 10 12 14 17 23 29 36 Conduit ID 0.256 0.394 0.472 0.563 0.650 0.906 1.142 1.417 Inch () (6.5) (10.0) (12.0) (14.3) (16.5) (23.0) (29.0) (36.0) Conduit OD 0.394 0.512 0.622 0.728 0.835 1.122 1.358 1.673 Inch () (10.0) (13.0) (15.8) (18.5) (21.2) (28.5) (34.5) (42.5) 10SL 14S 16/16S 18 20 R R 22 R R 24 R R 28 R R R 32 R R R 36 R 40 R Shell Size Size Code RG = Right Angle Adapter Endbell R = with reducer Please call for more information Conduit Adapter and Cord Grip Types CA*= Conduit Adapter MSS*= Metal Short Shielded Nickel Plated rass PF*= Plastic with Flex Spring PS*= Plastic Short MS*= Metal Short Nickel Plated rass PL*= Plastic Long ML*= Metal Long Nickel Plated rass *= add size code per chart i.e. CGPFA or CGMSS4 Min/Max refers to cable diameter. Note: Cable jacket and shield diameters must be between Min/Max of cord grip. For detailed info on shield diameters, see MSS table on page 232. Size Code A R 1 2 3 Min Max Min Max Min Max Min Max Min Max PF* PS* MS* PL* ML* 10SL 4.0 8.0 2.0 6.0 4.0 6.5 7.5 9.5 14S 6.0 12.0 5.0 9.0 6.5 9.5 8.5 10.5 16/16S 10.0 14.0 7.0 12.0 6.5 9.5 7.0 10.5 9.5 13.0 18 10.0 14.0 7.0 12.0 6.5 9.5 7.0 10.5 9.5 13.0 20 13.0 18.0 9.0 16.0 9.0 13.0 13.0 15.5 14.0 18.0 22 13.0 18.0 9.0 16.0 9.0 13.0 13.0 15.5 14.0 18.0 24 13.0 18.0 9.0 16.0 9.0 13.0 13.0 15.5 14.0 18.0 28 18.0 25.0 12.0 20.0 17.0 21.0 21.0 25.0 32 18.0 25.0 12.0 20.0 17.0 21.0 21.0 25.0 36 22.0 32.0 20.0 26.0 40 22.0 32.0 20.0 26.0 Example of part description: AI6 US CS2 181 S Y C 1 2 3 4 5 6 7 8 Shell Endbells/ Wire Connector Contact Rotation Contact Platings Style Shielding Protection Layout Type See Connector Solutions Guide 30023 STEP 4 Choose Connector Layout See Connector Solutions Guide STEP 5 Choose Contact P = Pin S = Socket STEP 6 Choose Rotation (omit for normal) W X Y Z STEP 7 Choose Contact Type S = Solder C = Crimp 0 = Less contacts STEP 8 Choose Platings/ Modifications CONTACTS Omit = silver plated contacts 30 = Gold 50µ Gold over Nickel SHELLS Standard Plating = Conductive olive drab chromate over cadmium 023 = Conductive Nickel (RoHS< with crimp contacts) 025 = NonConductive lack Zinc (RoHS< with crimp contacts) 027 = Conductive lack Zinc (RoHS< with crimp or 116 contacts) 116 = Solder Style Contacts less Pretinned Solder Cups 472 = 116 + 025 (RoHS<) 548 = 116 + 023 (RoHS<) G96 = NonConductive AnodizedF MATERIALS Omit = Standard Neoprene For Low Smoke, Zero Halogen, High Temperature Viton, and other materials call. Note: F Endbells U & CG will be lack Anodized. < As reported by Amphenol, please call for more info. For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. 5015 Series AI 71
5015 Series AI AI Dimensions Style 30 Receptacle T (4 Holes) R (TP) S R S N M N P R S TØ L Shell +.016.000 +.000.006 ±.008 ±.004 ±.012 +.004.000 Thread +.012 Size (+0.40.0) (+0.000.15) (±0.2) (±0.1) (±0.3) (+0.10.0) Class 2A (+ 0.3) 10SL.717.717.110.717 1.000.126.625024 UNEF 1.087 (18.20) (18.2) (2.8) (18.2) (25.4) (3.2) (27.6) 14S.717.969.126.906 1.181.126.750020 UNEF 1.087 (18.20) (24.6) (3.2) (23.0) (30.0) (3.2) (27.6) 16S.717 1.079.126.969 1.280.126.875020 UNEF 1.087 (18.20) (27.4) (3.2) (24.6) (32.5) (3.2) (27.6) 16.846 1.079.126.969 1.280.126.875020 UNEF 1.331 (21.50) (27.4) (3.2) (24.6) (32.5) (3.2) (33.8) 18.907 1.213.157 1.063 1.378.126 1.000020 UNEF 1.331 (23.05) (30.8) (4.0) (27.0) (35.0) (3.2) (33.8) 20.907 1.346.157 1.157 1.496.126 1.125018 UNEF 1.331 (23.05) (34.2) (4.0) (29.4) (38.0) (3.2) (33.8) 22.907 1.472.157 1.252 1.614.126 1.250018 UNEF 1.331 (23.05) (37.4) (4.0) (31.8) (41.0) (3.2) (33.8) 24.907 1.610.157 1.374 1.752.146 1.375018 UNEF 1.331 (23.05) (40.9) (4.0) (34.9) (44.5) (3.7) (33.8) 28.947 1.839.157 1.563 2.000.146 1.625018 UNEF 1.406 (24.05) (46.7) (4.0) (39.7) (50.8) (3.7) (35.7) 32.947 2.102.157 1.752 2.244.169 1.875016 UN 1.469 (24.05) (53.4) (4.0) (44.5) (57.0) (4.3) (37.3) 36.947 2.346.157 1.937 2.500.169 2.062516 UN 1.469 (24.05) (59.6) (4.0) (49.2) (63.5) (4.3) (37.3) 40.947 2.579.157 2.185 2.752.169 2.312516 UN 1.469 (24.05) (65.5) (4.0) (55.5) (69.9) (4.3) (37.3) M L P 72 All dimensions in inches (millimeters in parenthesis) In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
D ±.003 (0.08) 125 L Universal Heat Shrink K Z JJ Dimensions AI Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max JJØ Max C Code 10SL 2.422 0.740 0.433 0.337 0.493 0.587 (61.5) (18.8) (11.0) (8.6) (12.5) (14.9) 14S 2.424 0.865 0.476 0.506 0.665 0.783 C (61.6) (22.0) (12.1) (12.9) (16.9) (19.9) 16S 2.514 0.990 0.476 0.619 0.807 0.926 D (63.9) (25.2) (12.1) (15.7) (20.5) (23.5) 16 2.758 0.990 0.476 0.619 0.807 0.926 D (70.1) (25.2) (12.1) (15.7) (20.5) (23.5) 18 2.817 1.146 0.476 0.619 0.821 0.939 E (71.6) (29.1) (12.1) (15.7) (20.9) (23.9) 20 2.927 1.271 0.476 0.675 0.891 1.010 F (74.3) (32.3) (12.1) (17.1) (22.6) (25.6) 22 3.033 1.428 0.476 0.731 0.954 1.072 G (77.0) (36.3) (12.1) (18.6) (24.2) (27.2) 24 3.187 1.552 0.476 0.843 1.095 1.213 H (80.9) (39.4) (12.1) (21.4) (27.8) (30.8) 28 3.050 1.740 0.476 0.843 1.095 1.213 H (77.5) (44.2) (12.1) (21.4) (27.8) (30.8) 32 3.745 1.990 0.476 1.125 1.417 1.536 (95.1) (50.6) (12.1) (28.6) (36.0) (39.0) 36 3.628 2.291 0.476 1.238 1.542 1.661 (92.2) (58.2) (12.1) (31.5) (39.2) (42.2) 40 3.846 2.520 0.476 1.463 1.792 1.911 (97.7) (64.0) (12.1) (37.1) (45.5) (48.5) 5015 Series AI 125 D ±.003 (0.08) Z L Cord Grip Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max C Code 10SL 2.085 0.865 0.118 0.376 0.707 C (53.0) (22.0) (3.0) (9.5) (18.0) 14S 2.097 0.990 0.118 0.475 0.887 D (55.3) (25.2) (3.0) (12.1) (22.6) 16S 2.246 1.146 0.118 0.581 0.989 E (57.0) (29.1) (3.0) (14.8) (25.1) 16 2.490 1.146 0.118 0.581 0.989 E (63.2) (29.1) (3.0) (14.8) (25.1) 18 2.510 1.217 0.118 0.687 1.114 F (63.8) (32.3) (3.0) (17.5) (28.3) 20 2.620 1.428 0.118 0.787 1.270 G (66.5) (36.3) (3.0) (20.0) (32.3) 22 2.620 1.428 0.118 0.875 1.270 G (66.5) (36.3) (3.0) (22.2) (32.3) 24 2.561 1.552 0.118 0.958 1.395 H (65.0) (39.4) (3.0) (24.3) (35.4) 28 2.695 1.820 0.118 1.113 1.661 (68.5) (46.2) (3.0) (28.3) (42.2) 32 2.801 2.055 0.118 1.266 1.898 (71.1) (52.2) (3.0) (32.2) (48.2) 36 2.852 2.291 0.118 1.605 2.130 (72.4) (58.2) (3.0) (40.8) (54.2) 40 2.974 2.520 0.118 1.620 2.362 (75.5) (64.0) (3.0) (41.2) (60.0) F L is the maximum reference length from the mating face of the connector * Recoended cable maximum is 90% of actual endbell I.D.* All dimensions in inches (millimeters in parenthesis) For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. K 73
5015 Series AI AI Dimensions Style 1 Cable Receptacle S Q M N P Q L Shell +.016.000 +.000.006 ±.008 ±.008 S Thread +.012 Size (+0.40.0) (+0.000.15) (+0.2) (±0.2) Max Class 2A (+ 0.3) 10SL.717.717.110.811.992.625024 UNEF 1.087 (18.20) (18.2) (2.8) (20.6) (25.2) (27.6) 14S.717.969.126 1.000 1.173.750020 UNEF 1.087 (18.20) (24.6) (3.2) (25.4) (29.8) (27.6) 16S.717 1.079.126 1.126 1.272.875020 UNEF 1.087 (18.20) (27.4) (3.2) (28.6) (32.3) (27.6) 16.8461 1.079.126 1.126 1.272.875020 UNEF 1.331 (21.50) (27.4) (3.2) (28.6) (32.3) (33.8) 18.907 1.213.157 1.248 1.370 1.000020 UNEF 1.331 (23.05) (30.8) (4.0) (31.7) (34.8) (33.8) 20.907 1.346.157 1.374 1.488 1.125018 UNEF 1.331 (23.05) (34.2) (4.0) (34.9) (37.8) (33.8) 22.907 1.472.157 1.500 1.618 1.250018 UNEF 1.331 (23.05) (37.4) (4.0) (38.1) (41.1) (33.8) 24.907 1.610.157 1.626 1.756 1.375018 UNEF 1.331 (23.05) (40.9) (4.0) (41.3) (44.6) (33.8) 28.947 1.839.157 1.874 2.004 1.625018 UNEF 1.406 (24.05) (46.7) (4.0) (47.6) (50.9) (35.7) 32.947 2.102.157 2.126 2.248 1.875016 UN 1.469 (24.05) (53.4) (4.0) (54.0) (57.1) (37.3) 36.947 2.346.157 2.386 2.504 2.062516 UN 1.469 (24.05) (59.6) (4.0) (60.6) (63.6) (37.3) 40.947 2.579.157 2.618 2.756 2.312516 UN 1.469 (24.05) (65.5) (4.0) (66.5) (70.0) (37.3) N M L P 74 All dimensions in inches (millimeters in parenthesis) In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
D ±.003 (0.08) 125 L Universal Heat Shrink K Z JJ Dimensions AI Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max JJØ Max C Code 10SL 2.422 0.740 0.433 0.337 0.493 0.587 (61.5) (18.8) (11.0) (8.6) (12.5) (14.9) 14S 2.424 0.865 0.476 0.506 0.665 0.783 C (61.6) (22.0) (12.1) (12.9) (16.9) (19.9) 16S 2.514 0.990 0.476 0.619 0.807 0.926 D (63.9) (25.2) (12.1) (15.7) (20.5) (23.5) 16 2.758 0.990 0.476 0.619 0.807 0.926 D (70.1) (25.2) (12.1) (15.7) (20.5) (23.5) 18 2.817 1.146 0.476 0.619 0.821 0.939 E (71.6) (29.1) (12.1) (15.7) (20.9) (23.9) 20 2.927 1.271 0.476 0.675 0.891 1.010 F (74.3) (32.3) (12.1) (17.1) (22.6) (25.6) 22 3.033 1.428 0.476 0.731 0.954 1.072 G (77.0) (36.3) (12.1) (18.6) (24.2) (27.2) 24 3.187 1.552 0.476 0.843 1.095 1.213 H (80.9) (39.4) (12.1) (21.4) (27.8) (30.8) 28 3.050 1.740 0.476 0.843 1.095 1.213 H (77.5) (44.2) (12.1) (21.4) (27.8) (30.8) 32 3.745 1.990 0.476 1.125 1.417 1.536 (95.1) (50.6) (12.1) (28.6) (36.0) (39.0) 36 3.628 2.291 0.476 1.238 1.542 1.661 (92.2) (58.2) (12.1) (31.5) (39.2) (42.2) 40 3.846 2.520 0.476 1.463 1.792 1.911 (97.7) (64.0) (12.1) (37.1) (45.5) (48.5) 5015 Series AI 125 D ±.003 (0.08) Z L Cord Grip Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max C Code 10SL 2.085 0.865 0.118 0.376 0.707 C (53.0) (22.0) (3.0) (9.5) (18.0) 14S 2.097 0.990 0.118 0.475 0.887 D (55.3) (25.2) (3.0) (12.1) (22.6) 16S 2.246 1.146 0.118 0.581 0.989 E (57.0) (29.1) (3.0) (14.8) (25.1) 16 2.490 1.146 0.118 0.581 0.989 E (63.2) (29.1) (3.0) (14.8) (25.1) 18 2.510 1.217 0.118 0.687 1.114 F (63.8) (32.3) (3.0) (17.5) (28.3) 20 2.620 1.428 0.118 0.787 1.270 G (66.5) (36.3) (3.0) (20.0) (32.3) 22 2.620 1.428 0.118 0.875 1.270 G (66.5) (36.3) (3.0) (22.2) (32.3) 24 2.561 1.552 0.118 0.958 1.395 H (65.0) (39.4) (3.0) (24.3) (35.4) 28 2.695 1.820 0.118 1.113 1.661 (68.5) (46.2) (3.0) (28.3) (42.2) 32 2.801 2.055 0.118 1.266 1.898 (71.1) (52.2) (3.0) (32.2) (48.2) 36 2.852 2.291 0.118 1.605 2.130 (72.4) (58.2) (3.0) (40.8) (54.2) 40 2.974 2.520 0.118 1.620 2.362 (75.5) (64.0) (3.0) (41.2) (60.0) F L is the maximum reference length from the mating face of the connector * Recoended cable maximum is 90% of actual endbell I.D.* All dimensions in inches (millimeters in parenthesis) For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. K 75
5015 Series AI AI Dimensions Style 6 Plugs Q Shell Q Thread L Size Max Class 2A +.012 (+.03) 10SL.898.625024 UNEF 1.087 (22.8) (27.6) 14S 1.150.750020 UNEF 1.087 (29.2) (27.6) 16S 1.260.875020 UNEF 1.087 (32.0) (27.6) 16 1.260.875020 UNEF 1.331 (32.0) (33.8) 18 1.437 1.000020 UNEF 1.331 (36.5) (33.8) 20 1.571 1.125018 UNEF 1.331 (39,9) (33.8) 22 1.697 1.250018 UNEF 1.331 (43.1) (33.8) 24 1.835 1.375018 UNEF 1.331 (46.6) (33.8) 28 2.102 1.625018 UNEF 1.406 (53.4) (35.7) 32 2.366 1.875016 UN 1.469 (60.1) (37.3) 36 2.610 2.062516 UN 1.469 (66.3) (37.3) 40 2.850 2.312516 UN 1.469 (72.4) (37.3) L 76 All dimensions in inches (millimeters in parenthesis) In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
D ±.003 (0.08) 125 L Universal Heat Shrink K Z JJ Dimensions AI Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max JJØ Max C Code 10SL 2.325 0.740 0.433 0.337 0.493 0.587 (59.1) (18.8) (11.0) (8.6) (12.5) (14.9) 14S 2.337 0.865 0.476 0.506 0.665 0.783 C (59.4) (22.0) (12.1) (12.9) (16.9) (19.9) 16S 2.486 0.990 0.476 0.619 0.807 0.926 D (63.7) (25.2) (12.1) (15.7) (20.5) (23.5) 16 2.787 0.990 0.476 0.619 0.807 0.926 D (70.8) (25.2) (12.1) (15.7) (20.5) (23.5) 18 2.866 1.146 0.476 0.619 0.821 0.939 E (72.8) (29.1) (12.1) (15.7) (20.9) (23.9) 20 2.977 1.271 0.476 0.675 0.891 1.010 F (75.6) (32.3) (12.1) (17.1) (22.6) (25.6) 22 3.977 1.428 0.476 0.731 0.954 1.072 G (75.6) (36.3) (12.1) (18.6) (24.2) (27.2) 24 2.901 1.552 0.476 0.843 1.095 1.213 H (73.7) (39.4) (12.1) (21.4) (27.8) (30.8) 28 3.036 1.740 0.476 0.843 1.095 1.213 H (77.1) (44.2) (12.1) (21.4) (27.8) (30.8) 32 3.073 1.990 0.476 0.843 1.095 1.213 H (78.1) (50.6) (12.1) (21.4) (27.8) (30.8) 36 3.674 2.291 0.476 1.238 1.542 1.661 (93.3) (58.2) (12.1) (31.5) (39.2) (42.2) 40 3.882 2.520 0.476 1.463 1.792 1.911 (98.6) (64.0) (12.1) (37.1) (45.5) (48.5) 5015 Series AI 125 D ±.003 (0.08) Z L Cord Grip Shell Size LF Max DØ K Max ZØ Cable Max* Ø Max C Code 10SL 2.018 0.865 0.118 0.376 0.707 C (51.3) (22.0) (3.0) (9.5) (18.0) 14S 2.030 0.990 0.118 0.475 0.887 D (51.6) (25.2) (3.0) (12.1) (22.6) 16S 2.179 1.146 0.118 0.581 0.989 E (55.3) (29.1) (3.0) (14.8) (25.1) 16 2.555 1.146 0.118 0.581 0.989 E (64.9) (29.1) (3.0) (14.8) (25.1) 18 2.575 1.217 0.118 0.687 1.114 F (65.4) (32.3) (3.0) (17.5) (28.3) 20 2.685 1.428 0.118 0.787 1.270 G (68.2) (36.3) (3.0) (20.0) (32.3) 22 2.685 1.428 0.118 0.875 1.270 G (68.2) (36.3) (3.0) (22.2) (32.3) 24 2.685 1.552 0.118 0.958 1.395 H (68.2) (39.4) (3.0) (24.3) (35.4) 28 2.748 1.820 0.118 1.113 1.661 (69.8) (46.2) (3.0) (28.3) (42.2) 32 2.847 2.055 0.118 1.266 1.898 (72.3) (52.2) (3.0) (32.2) (48.2) 36 2.898 2.291 0.118 1.605 2.130 (73.6) (58.2) (3.0) (40.8) (54.2) 40 3.010 2.520 0.118 1.620 2.362 (76.5) (64.0) (3.0) (41.2) (60.0) F L is the maximum reference length from the mating face of the connector * Recoended cable maximum is 90% of actual endbell I.D.* All dimensions in inches (millimeters in parenthesis) For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. K 77
5015 Series AI AI Contacts Pin & Socket Crimp Contacts Contact Size Wire Size Pin Contact Part Number Socket Contact Pin Contact Socket Contact Silver Gold Silver Gold Wire Strip Lengths Wire Strip Lengths Inches () 16S 161820 AIC16S16P AIC16S16PG AIC16S16S AIC16S16SG 1214 AIC16S12P AIC16S12PG AIC16S12S AIC16S12SG C4 1416 AIC16S14P AIC16S14PG AIC16S14S AIC16S14SG C3 16S 1820 AIC16S20P AIC16S20PG AIC16S20S AIC16S20SG C13 2022 AIC16S22P AIC16S22PG AIC16S22S AIC16S22SG C14 2224 AIC16S24P AIC16S24PG AIC16S24S AIC16S24SG C2.312 16 161820 AIC1616P AIC1616PG AIC1616S AIC1616SG (7.9) 1214 AIC1612P AIC1612PG AIC1612S AIC1612SG C4 16 1416 AIC1614P AIC1614PG AIC1614S AIC1614SG C3 1820 AIC1618P AIC1618PG AIC1618S AIC1618SG C13 2022 AIC1620P AIC1620PG AIC1620S AIC1620SG C14 2024 AIC162024P AIC162024PG AIC162024S AIC162024SG C36 2224 AIC1622P AIC1622PG AIC1622S AIC1622SG C2 12 1214 AIC1212P AIC1212PG AIC1212S AIC1212SG.312 (7.9) 12 High Power AIC1212SRAD 810 AIC128P AIC128PG AIC128S AIC128SG C5 1012 AIC1210P AIC1210PG AIC1210S AIC1210SG C8.312 12 1416 AIC1214P AIC1214PG AIC1214S AIC1214SG C9 (7.9) 1618 AIC1216P AIC1216PG AIC1216S AIC1216SG C7 1820 AIC1218P AIC1218PG AIC1218S AIC1218SG C6 2022 AIC1220P AIC1220PG AIC1220S AIC1220SG C40 8 8 AIC88P AIC88PG AIC88S AIC88SG 8 High Power AIC88SRAD 8.563 1012 AIC810P AIC810PG AIC810S AIC810SG C10 (14.3) 1214 AIC812P AIC812PG AIC812S AIC812SG C38 4 4 AIC44P AIC44PG AIC44S AIC44SG 4 4 High Power AIC44SRAD.500 (12.7) 8 AIC48P AIC48PG AIC48S AIC48SG C15 0 0 AIC00P AIC00PG AIC00S AIC00SG. 0 High Power AIC00SRAD 0.750 02 AIC02P AIC02PG AIC02S AIC02SG C11 (19.0) 4 AIC04P AIC04PG AIC04S AIC04SG C12 olded items are standard crimp contacts Wire Range Wire Sealing Lengths Inches ().090.118 (2.33.0).126.177 (3.24.5).150.256 (3.86.5).279.366 (7.19.3).394.539 (10.013.7) 78 Solder Thermocouple Contacts Type Pins Sockets 16S Alumel 1004079902P* 1004079902S* 16S Chromel 1004079901P* 1004079901S* Iron 1004079903P* 1004079903S* Constantan 1004079904P* 1004079904S* 16 Alumel 1004079912P* 1004079912S* 16 Chromel 1004079911P* 1004079911S* Iron 1004079913P* 1004079913S* Constantan 1004079914P* 1004079914S* Solder Thermocouple Contacts Type Pins Sockets 12 Alumel 1004079942P* 1004079942S* 12 Chromel 1004079941P* 1004079941S* Iron 1004079943P* 1004079943S* Constantan 1004079944P* 1004079944S* Thermocouple Types: J = IronConstantan K = AlumelChromel T = CopperConstantan E = ChromelConstantan *Call for availability 16S contacts are used in 8S, 10S, 10SL, 12S, 14S and 16S connector sizes only. In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
Accessories Head goes in first, trim excess. Wire Hole Filler (Color) MS27488163 (lue) Crimp Tools AF8 (hand) WA27F (pneumatic) Crimp Locator & Die Sets TH291 Locator Color Red Tools Pinlue SocketGreen Pilot Pin/Insertion Guide for Sockets Contacts AI Insertion Tool 10242758016 DAK16816 Extraction Tool DRK59 Kit with Multiple Tips 5015 Series AI MS27488123 (Yellow) Green 10242758012 DAK16812 MS2748883 (White) MS2748843 (lue) MS2748803 (Yellow) 400HD Die Set 414DA8N Locator 4025Pin 4026Socket 414DA4N Die 4043 Set 414DA4N Locator 4043 Die Set 414DA0N Locator 4042 10242758008 DAK282 AIC4INS AIC0INS AIC4EXT AIC0EXT Call for additional tool accessories. All dimensions in inches (millimeters in parenthesis) For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. 79
5015 Series AI AI Contacts Pin & Socket Coax Contacts Coax Contact Size 12 Coax Wire Size RG161/U RG174A/U RG179/U RG187A/U RG188A/U RG316/U RG178/U RG196A/U Silver 21330341 Coax Pin Pin Contact Part Number Socket Contact Gold Silver Gold 213301421 21330481() 21331301() 213301422 21330331 Coax Socket 213301321 21330471() 21331291() 213301322 Wire Strip Length Wire Strip Lengths Inches () Call for details Wire Range Wire Sealing Range Inches () Min. Max. 0.126 (3.2 ) 0.177 (4.5 ) Accessories Head goes in first, trim excess. Wire Hole Filler Yellow 1040599612 RG58C/U RG141A/U RG303/U 21330342(1) 21330141(5) 21330165(3) 21331302() 21330332(1) 21330482() 21330131(5) 21330472() 21330155(3) 21331292() RG59/U RG62A/U RG62/U RG210/U 31330345(1) 21330145(5) 21330162(3) 21331305() 213306421() 21330333(1) 21330135(5) 21330152(3) 21331293() 213306321() 8 RG161/U RG174A/U RG179/U RG187A/U RG188A/U RG316/U 21330343(1) 21330143(5) 21330161(3) 21331303 () 213306420() 21330333(1) 21330133(5) 21330151(3) 21331293() 213306320() Call for details 0.150 (3.8 ) 0.256 (6.5 ) White 104059968 RG180/U RG195A/U 21330346 21330146(5) 21330483() 21331306() 21330336 2133013(6) 21330473() 21331296() RG140/U RG302/U 21330348 21330148(5) 21330338 21331308() 21330138(5) 21331298() RG55/U RG142A/U RG142/U RG223/U 21330344 21330145(5) 21331304() 21330334 21330135(5) 21331294() 4 RG59/U RG62A/U RG62/U RG210/U 213306010() 213305910() RG212/U 213306011() 213305911() RG55/U RG142A/U RG142/U RG223/U 313306012() 213305912() Call for details 0.279 (7.1 ) 0.366 (9.3 ) lue 104059964 80 ( ) Various platings available. Availability of coax contacts varies widely. Call for details. In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.
Coax Contact Size 12 Coax Wire Size RG161/U RG174A/U RG179/U RG187A/U RG188A/U RG316/U RG178/U RG196A/U M22520/1001 Hand Crimp Tool M22520/1001 Tools M22520/501 Crimp Die/Locator M22520/1005 Contacts AI Crimp Dies Use Locator A Coax Clamp Nut Wrench 1186761 5015 Series AI RG58C/U RG141A/U RG303/U M22520/1001 M22520/1007 1186762 RG59/U RG62A/U RG62/U RG210/U M22520/501 M22520/545 1186763 RG161/U RG174A/U RG179/U RG187A/U RG188A/U 8 RG316/U M22520/1005 A RG180/U RG195A/U M22520/1001 1186762 RG140/U RG302/U M22520/1007 RG55/U RG142A/U RG142/U RG223/U A RG59/U RG62A/U RG62/U RG210/U M22520/501 M22520/545 4 RG212/U M22520/501 M22520/539 A 1186764 RG55/U RG142A/U RG142/U RG223/U M22520/1001 M22520/1007 A For Assistance in Europe Please See the ack Cover For a Complete Listing of Our ranch Offices and Contact Numbers. Specifications subject to change. 81
5015 Series AI AI AtAGlance Name: Company: Email: Phone: Qty: EAU: Additional Connector Information CONNECTOR Part #: OR # of Contacts: Sizes & Type: CALE Manufacturer: (If Known) CALE Part #: OR Cable OD: Choose One Connector Choose One Endbell Choose One Wire Protection Use endbell U for Menus A,, C, D & E Contact Termination Crimp Solder Use endbell CG for Menus F, G & H Coents/Notes: Option NOT available for shell sizes 32 & 36 82 In North America: Pricing Delivery: 8006428750 Tech Support: 8005230727 www.peigenesis.com Specifications subject to change.