RH120E Hydraulic Mining Excavator 6,00 mm (21 ft 4 General Data: Operating Weight 6,000 mm (19 ft 8 7,640 mm (2 ft 1 6,40 mm (21 ft 2 6, mm (20 ft 8 4,90 mm (16 ft 2, mm (7 ft 1 1,940 mm (6 ft 4 1,000 mm ( ft Features TriPower shovel attachment 6,90 mm (2 ft 0,00 mm (17 ft 880 mm (2 ft 11,800 mm (19 ft 0 7,600 mm (24 ft 11 RH120E HYDRAULIC MINING EXCAVATOR Face Shovel 287 t 16 sht Backhoe 290 t 19 sht Engine Output SAE J 199 Caterpillar C27 1,140 kw 1,0 HP Cummins QSK 19-C 1,008 kw 1,0 HP Standard Bucket Capacity Face Shovel (SAE 2:1) 16. m 21.6 yd Backhoe (SAE 1:1) 17.0 m 22.2 yd Independent oil cooling system Spacious walk-through machine house -circuit hydraulic system New on-board electronics system: Control and Monitoring Platform (CAMP) New Board Control System (BCS III) Torque control in closed-loop swing circuit Automatic central lubrication system Xenon working lights Product Specification Sheet
Operating Weight Shovel Standard track pads Operating weight Ground Pressure Further track pads on request Backhoe Standard track pads Operating weight Ground Pressure Further track pads on request Diesel Engines Engine Features 1,000 mm ( ft 287,000 kg (62,720 lb) 21. N/cm 2 (1.1 psi) 1,000 mm ( ft 289,700 kg (68,670 lb) 21.7 N/cm 2 (1.4 psi) Electrical System (diesel drive) System voltage Batteries (12V each) in series / parallel installation Working spot lights Hydraulically driven radiator fan with electronically controlled fan speed Microprocessed engine management Automatic rev. reduction Heavy-duty air filters Two-stage fuel filter, incl. water separator Additional high-capacity water separator Pre-lube starting system (Cummins engines only) 24V 4 x 244 Ah 488 Ah - 24 V 8 x high brightness Xenon lights Battery isolation relays Emergency stop switches accessible from ground level, in engine module and in operator s cab Hydraulic Oil Cooling Oil flow of cooling pumps Diesel version Electric version Electric Motor (optional) Type Output Voltage Rated Current I N Frequency Revolutions Starting current 2 x 467 l/min (2 x 12 US gal/m 2 x 49 l/min (2 x 121 US gal/m Diameter of fans 2 x 1,220 mm (2 x 48 ) Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminium coolers Variable axial piston pumps supplying low-volume, high-pressure oil to fans Fan speed is thermostatically controlled Extremely high cooling efficiency to ensure optimum oil temperature Squirrel cage induction motor 1,000 kw 6. kv +/- % (other on request) 9 A (at 6. kv) 0 Hz (60 Hz optional) 1,00 min -1 (1,800 min -1 optional) 40% of I N (0% of I N optional) Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions Power limit control by Pump Management System Diesel Engines Version 1 - Caterpillar Make and model 2 x Caterpillar C27 Total rated net power ISO 046/1 1,140 kw (1,0 HP) 1,800 min -1 Total rated net power SAE J149 1,140 kw (1,0 HP) 1,800 min -1 Total rated gross power SAE J199 1,140 kw (1,0 HP) 1,800 min -1 No. of cylinders (each engine) 12 Bore Stroke 17.7 mm (.42 12.4 mm (6.0 Displacement 27.0 I (1,648 in ) Aspiration Max. altitude without deration Turbocharged and charge air-cooled 1,2 m (,000 ft) a.s.l. Emission certification US EPA Tier 2; Europe NRMM Tier 2 Alternators Fuel tank capacity Version 2 - Cummins 2 x A,60 I (1,416 US gal) Make and model 2 x Cummins QSK 19-C Total rated net power ISO 046/1 1,008 kw (1,0 HP) 1,800 min -1 Total rated net power SAE J149 1,008 kw (1,0 HP) 1,800 min -1 Total rated gross power SAE J199 1,008 kw (1,0 HP) 1,800 min -1 No. of cylinders (each engine) 6 Bore Stroke 19 mm (6.2 19 mm (6.2 Displacement 19 I (1,19 in ) Aspiration Max. altitude without deration Turbocharged and charge air cooled 1,00 m (4,900 ft) a.s.l. Emission certification US EPA Tier 2; Europe NRMM Tier 2 Alternators Fuel tank capacity Hydraulic System with PMS Main pumps (Diesel and electric version) 2 x 17 A,60 I (1,416 US gal) 4 x variable swash plate pumps Max. oil flow Diesel version 4 x 2 I/min (4 x 146 US gal/m Electric version Max. pressure, attachment Max. pressure, travel 4 x 4 I/min (4 x 14 US gal/m 1 MPa = bar (4,49 psi) 7 MPa = 70 bar (,6 psi) Swing pumps Diesel version 2 x reversible swash plate double pumps Electric version 2 x reversible swash plate pumps Max. oil flow Diesel version 2 x 94 I/min (2 x 4 US gal/m Electric version Max. pressure, swing circuit Total volume of hydraulic oil Hydraulic tank capacity 2 x 426 I/min (2 x 11 US gal/m MPa = 0 bar (,080 psi) Approx.,00 I (92 US gal) Approx. 2,00 I (660 US gal) Pump Managing System (PMS) contains: Electronic load limit control Flow on demand from main pumps depending on joystick position Automatic regulation of main pumps to zero flow without demand Automatic rpm reduction of engine speed during working breaks Reduced oil flow of main pumps at high hydraulic oil temperature or at high engine temperature Pressure cut-off for main pumps Cooling of pump transmission gear oil Filters: Full-flow high-pressure filters (0 µm) for the main pumps, installed directly behind each pump High pressure filters (0 µm) for the closed swing circuit Full-flow filters ( µm) for the complete return circuit Full-flow filters ( µm) for the cooling return circuit Pressure filters (40 µm and 6 µm) for servo circuit Transmission oil filters (40 µm)
Undercarriage Travel speed (2 stages) Max. tractive force 1 st stage 2 nd stage Max. 1.4 km/h (0.87 mph) Max. 2.7 km/h (1.68 mph) 1,680 kn (171 t = 77,770 lb) Gradability of travel drives Approx 72 % Track pads (each side) 47 Bottom rollers (each side) 7 Support rollers (each side) Travel drives (each side) Parking brakes 2 plus a skid plate in between 1 planetary transmission with 2 two-stage axial piston motors Wet multiple disc brake, spring loaded / hydraulically released Cast double-grouser combined pad-links with bushings connected by hardened full floating pins All running surfaces of sprockets, idlers, rollers and pad links as well as teeth contact areas of sprocket and pad links are hardened Fully hydraulic self-adjusting track tensioning system with membrane accumulator Automatic hydraulic retarder valve to prevent over-speed on downhill travel Acoustic travel alarm Attachments Booms and sticks are torsion-resistant, welded box design of hightensile steel with solid steel castings at pivot areas Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and sticks are stress-relieved after welding Catwalks with rails at boom (FS and BH) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Shovel attachment with patented TriPower kinematics ensuring the following main features: Horizontal automatic constant-angle bucket guidance Vertical automatic constant-angle bucket guidance Automatic roll-back limiter to prevent material spillage Kinematic assistance to hydraulic forces Constant boom momentum throughout the whole lift arc Crowd force assistance All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of: Special liner material covering main wear areas inside and outside of bucket Lip shrouds between teeth Wing shrouds on side walls Heel shrouds at bottom edges Special wear packages for highly abrasive materials on request Operator s Cab Operator s eye level Internal dimensions of cab Length Width Height approx. 6. m (21 ft 2,200 mm (7 ft 1,600 mm ( ft 2, mm (7 ft 1 Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and arm rests Switch in seat cushion to neutralize automatically the hydraulic controls when operator leaves the seat Joystick controls integrated in independently adjustable seat consoles Fold-away auxiliary seat with safety belt FOPS (rock guard; approved acc. to DIN ISO 449) integrated into cab structure All-round safety glass, armored windshield and sliding side window Windshield with parallel intermittent wiper / washer Roller blind at windshield New Board Control System (BCS III): Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic and lubrication system, featuring: Robust instrument panel including large (12 colored touch screen forintuitive handling On-screen PDF documentation (e.g., operating instructions, technical handbook) On-screen troubleshooting assistance Graphic charts of logged data Fault memory with storage of related conditions USB, Lan (TCP/IP) and CAN BUS interfaces for data export Machine access via retractable boarding ladder, hydraulically operated Emergency exit harness kit Automatic Lubrication System Capacity of grease container 40 l (120 US gal) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause / lube times Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders System failures displayed by Board Control System Grease filters (200 μm) between service station and container as well as directly behind grease pump Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: Quick couplings for Diesel fuel Engine coolant - left / right Pump transmission gear oil - left / right Engine oil (oil pan) - left / right Engine oil (additional tank - optional) - left / right Hydraulic oil tank Grease container CAT jump-start socket Indicator lights for fuel tanks left/right full and grease container full Swing System Swing Drives Parking Brake Max. swing speed Swing ring 2 compact planetary transmissions with axial piston motors Wet multiple-disc brake, spring-loaded / hydraulically released Diesel Version Electric Version 4.7 rpm.1 rpm Triple-race roller bearing with sealed internal gearing Closed-loop swing circuit with torque control Hydraulic braking of the swing motion by counteracting control All raceways of swing ring as well as grease bath for internal gearing supplied by automatic, central lubrication system
TriPower Face Shovel Attachment (FS) Working Diagram - Boom 6.2 m (20 ft 4 - Stick 4.4 m (14 ft ft 4 40 0 2 20 1 0 m 14 1 12 11 9 8 7 6 4 2 1 0 1 2 1 14 1 12 11 9 8 7 6 4 2 1 0 m 0 4 40 0 2 20 1 0 ft Working Range Max. digging height 1.9 m 4 ft 7 in Max. digging reach 1.7 m 44 ft 11 in Max. digging depth 2. m 8 ft 2 in Max. dumping height.7 m ft 1 in Crowd distance on level 4.9 m 16 ft 1 in Digging Forces Max. crowd force 1,70 kn 07,880 lb Max. crowd force at ground level 1,2 kn 271,920 lb Max. breakout force 920 kn 206,70 lb Face Shovels Type Iron ore shovel Iron ore shovel Heavy rock shovel Heavy rock shovel Standard rock shovel Tooth system ESCO S 9 ESCO S 9 ESCO S 9 ESCO S 9 ESCO S 9 Capacity SAE/PCSA 1:1 Capacity SAE / CECE 2:1 11.6 m (1.2 yd ).0 m³ (1.1 yd³) 1.9 m (18.2 yd ) 12.0 m³ (1.7 yd³) 1.4 m (20.1 yd ) 1. m³ (17.7 yd³) 17.0 m (22.2 yd ) 1.0 m³ (19.6 yd³) 19.0 m (24.9 yd ) 16. m³ (21.6 yd ) Total width,620 mm (11 ft 11,900 mm (12 ft,900 mm (12 ft,900 mm (12 ft,900 mm (12 ft Inner width,220 mm ( ft 7,00 mm (11 ft 6,00 mm (11 ft 6,00 mm (11 ft 6,00 mm (11 ft 6 Opening width 1,680 mm ( ft 6 1,790 mm ( ft 1,790 mm ( ft 1,790 mm ( ft 1,790 mm ( ft No. of teeth 6 6 6 6 Weight incl. universal wear kit Max. material density (loose) 2,400 kg (1,90 lb).2 t/m (,90 lb/yd ) 26,700 kg (8,860 lb) 2. t/m (4,2 lb/yd ) 27,00 kg (60,190 lb) 2.2 t/m (,7 lb/yd ) 27,00 kg (60,60 lb) 2.0 t/m (,70 lb/yd ) 27,900 kg (61, lb) 1.8 t/m (,00 lb/yd )
Backhoe Attachment (BH) Working Diagram - Boom 8. m (27 ft 11 - Stick 4.0 m (1 ft 9 ft 0 4 40 0 2 20 1 0 1 20 2 m 16 1 14 1 12 11 9 8 7 6 4 2 1 0 1 2 4 6 7 8 18 17 16 1 14 1 12 11 9 8 7 6 4 2 1 0 m 60 0 4 40 0 2 20 1 0 ft Working Range Max. digging depth 6.1 m 2 ft 0 in Max. digging reach 1.1 m 49 ft 6 in Max. digging height 14.1 m 46 ft in Digging Forces Max. crowd force 880 kn 197,760 lb Max. breakout force 870 kn 19,20 lb Backhoes Type Iron ore bucket Heavy rock bucket Standard rock bucket Tooth system ESCO V 81 ESCO V 81 ESCO V 81 Capacity SAE 1:1 12.0 m (1.7 yd ) 1.0 m (19.6 yd ) 17.0 m (22.2 yd ) Capacity CECE 2:1.9 m (14. yd ) 1.6 m (17.8 yd ) 1. m (20.0 yd ) Capacity struck 9.6 m (12.6 yd ) 12. m (16.1 yd ) 1. m (17.7 yd ) Total width,40 mm (12 ft 2,700 mm (12 ft 2 4,080 mm (1 ft Inner width,000 mm (9 ft, mm ( ft,690 mm (12 ft 1 No. of teeth 6 Weight incl. universal wear kit Max. material density (loose) 16,400 kg (6,160 lb) 2. t/m (4,2 lb/yd ) 16,900 kg (7,260 lb) 2.0 t/m (,00 lb/yd ) 18,000 kg (9,680 lb) 1.8 t/m (,00 lb/yd )
General Packing List Crawler side frame with track pads (2 units) Undercarriage center frame with swing roller bearing Width 1,0 mm ( ft 1 Gross weight 6,800 kg (81,10 lb) Width,800 mm (12 ft 6 Gross weight 2,000 kg (,120 lb) 7,700 7,700 mm mm (2(2 ) ft 7,700 7,700 mm mm (2(2 ) ft,0,0 mm mm (18(18 ) ft 7,700 mm (2 ft,0 mm (18 ft Superstructure center frame Engine module with diesel engines Width,120 mm ( ft Gross weight 7,00 kg (82,20 lb) Width,00 mm (17 ft Gross weight C27 24,200 kg (,0 lb) 8,20 8,20 mm mm (27 ft (27 11 ) 8,20 8,20 8,20 mm mm (27 mm ft (27 11 ) 8,20 8,20 mm mm (27 (27 ft 11 ft 11 Cab pedestal module Oil cooler module 1,90 1,90 mm 1,90 (6 mm ft mm (6 ft (6 ) 1,90 1,90 mm (6 mm ft (6 ) 2,900 2,900 2,900 mm 2,900 mm (9 mm ft (9 mm 6 ft (9 6 ) 6 ft 6 2,900 2,900 mm 2,900 (9 mm ft 6 (9 6 ) mm (9 6 ) Gross weight QSK 19 22,700 kg (0,040 lb) Width 2,000 mm (6 ft 7 Gross weight 4,80 kg (,60 lb) Width 1,0 mm ( ft 1 Gross weight 4,600 kg (9,480 lb),640 mm (11 (11 ft ft 11 11,, mm ( mm ft ft 4 ( ft 4,, mm, mm ( ( ft mm 4 ft ( 4 ft 4,0,0 mm mm (18 (18 ) ft,700,700 mm mm (12(12 2 ) ft 2,700,700 mm mm (12 ft (12 2 ) 2,700 mm (12 ft 2,900,900 mm mm (12 (12 ft ft,640,640 mm mm (11 (11 ft 11 ft 11,900,900 mm mm (12 (12 ft ft,640 mm (11 ft 11,900 mm (12 ft,640 mm (11 ft 11 Crate with cabin and FOPS Counterweight incl. radiators Width 2,6 mm (8 ft 7 Gross weight,800 kg (8,80 lb) Width,00 mm (17 ft Gross weight,00 kg (7,80 lb),0,0 mm ( mm ft 2 ( ft 2,0,0 mm,0 mm ( ft ( 2 ) mm 2 ( 2 ) 2,900 2,900 mm (9 mm ft 6 (9 ft 6 2,900 2,900 mm 2,900 mm (9 ft (9 6 mm ft 6 (9 ft 6 1,80 1,80 mm (6 mm ft 1 (6 ft 1 1,80 1,80 mm 1,80 (6 mm ft 1 (6 1 ) mm (6 1 ),00,00 mm mm (11(11 6 ) ft 6,070,070 mm ( mm ft 1 ( ft 1,070,070 mm,070 ( mm ft ( 1 ) 1 mm ( 1 ),000,000 mm (9 ft,000 mm (9 mm ft,000,000 mm mm (9 (9 ft ft (9 ft 1,200 mm ( ft 11,00 mm (11 6 ) Crates,00 mm (11 ft 6 1,200 1,200 mm mm ( ( ft ft 11 11,00 mm (11 ft 6 1,200 mm ( ft 11 Content Length Width Height Gross Weight Grease container with pump 1,600 mm ( ft 1,0 mm ( ft 7 2,070 mm (6 ft 9 90 kg (2,00 lb) Barrels (hydraulic oil; grease; antifreeze) 2,700 mm (8 ft 1,400 mm (4 ft 7 1,120 mm (4 ft) 1,00 kg (, lb) Swing ring cover 2,200 mm (7 ft 1,00 mm (4 ft 1,020 mm ( ft 4 70 kg (820 lb) Retractable ladder 4,00 mm (14 ft 9 1,200 mm ( ft 11 2,070 mm (6 ft 9 1,140 kg (2, lb) Length Height Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
TriPower Shovel Attachment Boom with main valve block, TriPower linkages and rods Stick Width 2,600 mm (8 ft 6 Gross weight 26,400 kg (8,200 lb) Width 1,840 mm (6 ft) Gross weight 9,000 kg (19,840 lb) 2,80 mm (9 ft 4 6,700 mm (21 ft 12 4,90 mm (16 ) Bundle with 2 stick cylinders Bundles with 2 bucket cylinders Width 1,0mm ( ft 7 Gross weight,800 kg (8,80 lb) Width 1,0 mm ( ft 7 Gross weight,800 kg (8,80 lb) 4,00 mm (1 ft Backhoe Attachment Monoboom without main valve block Stick with linkage and bucket cylinders Width 2,700 mm (8 ft Gross weight 2,700 kg (72,090 lb) Width 2,0 mm (6 ft 11 Gross weight 16,200 kg (,7 lb),800 mm (12 ft 6 2,00 mm (7 ft 7 1,900 mm (6 ) Face and shovel incl. pin for stick Crates with catwalks, railings and other parts Capacity (2:1) Width Gross weight Length Width Height Gross weight 1.0 m (19.6 yd ),900 mm (12 ft 28,200 kg (62,170 lb),900 mm (12 ft 1,600 mm ( ft 1,20 mm (4 ft 1 1,00 kg (2,870 lb) 16. m (21.6 yd ),900 mm (12 ft 28,600 kg (6,00 lb) 4,00 mm (14 ft 9 1,900 mm (6 ft 1,740 mm ( ft 9 2,400 kg (,290 lb) 1.0 m³ =,60 mm (12 ft) 16. m³ =,70 mm (12 ft 4 1.0 m³ =,200 mm ( ft 6 16. m³ =,00 mm (11 ft Length Height 600 mm (2 ft 0,90 mm (1 600 mm (2 ft 0 9,400 mm (0 ft 6,000 mm (19 ft 8 Backhoe bucket incl. pins for stick and linkage Crates with catwalks, railings and other parts Capacity (1:1) Width Gross weight Length Width Height Gross weight 1.0 m (19.6 yd ),700 mm (12 ft 2 18,000 kg (9,680 lb) 4,90 mm (16 ft 1,900 mm (6 ft 1,900 mm (6 ft 2,00 kg (7,00 lb) 17.0 m (22.2 yd ) 4,0 mm (1 ft 19,0 kg (42,1 lb),000 mm (9 ft 1,20 mm (4 ft 1 1,0 mm (4 ft 1,0 kg (,420 lb) 2,900 mm (9 ft 6 1 m³ =,60 mm (1 ft) 17 m³ =,700 mm (12 ft 2 Length Height Bundle with 2 stick cylinders Width 1,200mm ( ft 11 Gross weight 6,0 kg (14,000 lb) 4,20 mm (1 ft 11 6 mm (2 ft 0 Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.
Component accessibility on superstructure 1. Diesel Engines 4. Oil coolers 7. Rotary distributor. Operator s seat 2. Gearboxes with hydraulic pumps. Hydraulic tank 8. Travel valves 11. BCS tower. Engine radiators with hydraulically driven fan 6. Swing drives 9. Batteries 12. Auxilliary seat 4 4 2 1 8 7 6 9 2 1 11 12 Anti-slip walking areas Anti-slip catwalks Optional Equipment General Export Crating Finishing as per end user s corporate colors Customizing of logos as per customer s specification Superstructure Mechanical service crane on superstructure Hydraulic service crane on superstructure with auxilliary engine Oil change interval extension for engine oil up to 00 hrs (Cummins engines only) Engine oil burn system (Cummins engines only) Centrifuges for engine oil filtration (Cummins engines only) Folding access stairway, stairway angle approx. 4 Round container with a standard 200 l grease barrel (instead of 40 l grease container) Lubricated pinion for greasing of internal gearing of swing ring Various cold-weather packages Cab Various heating and air-conditioning systems Roller blinds at all windows Outside-mounted sun shields Rear windscreeen wiper Additional instrumentation Undercarriage Track pad width 800 mm or 1,200 mm Automatic lubrication of rollers by central lube system Cover plate under carbody (belly plate) Attachment Guards for shovel cylinders of FS-attachment Xenon lighting on boom Special wear packages Further optional equipment on request Effective Date: February 20. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Bucyrus makes no other warranty, express or implied. Bucyrus is a registered trademark of Bucyrus International, Inc. in the USA and many other countries. Copyright 20 Bucyrus International, Inc.