EN-XX Retrofitting instructions Front hydraulic swath transmission pivot NA_Deckblatt_2611.95.001.0_EN
TABLE OF CONTENTS SAFETY NOTES Qualification... 4 Intended use... 4 Before starting assembly... 4 General safety instructions for assembly... 4 Symbols used in the assembly instructions... 5 BOLT TIGHTENING TORQUES - WORKS STANDARD Scope... 7 RETROFITTING INSTRUCTIONS Exploded diagram... 8 Parts list... 9 Fit valve console... 10 Convert manual swath cloth horizontal swing... 14 Hook up tension spring... 21 Fit hydraulic hoses.... 22 Fit holder... 24 Attach Trevira pull rope... 25 Final inspection... 26 Carry out trial run... 26 Before setting to work... 26-3 -
SAFETY NOTES Qualification These assembly instructions are intended for qualified expert personnel only. Intended use The intended use is described in the operating instructions of the machine. The installation of add-on equipment will not change the intended use of the machine. Before starting assembly Place the machine on a firm ground. Kill the tractor engine. Apply the hand brake. Pull the ignition key and put the key away. Make sure that all moving parts do not move anymore (rotating parts may coast for a while). Make sure that neither the tractor nor the machine can roll away. Secure the working area in such a way that other persons do not present a danger or are endangered. Observe the local accident prevention regulations. Observe the warning signs (pictograms) on the machine, even if they are not referred to in the assembly instructions. General safety instructions for assembly DANGER Hazard of severe and life-threatening injuries due to pinching, pulling, squeezing of the whole body and escaping high-pressure hydraulic fluid. Wear tight fitting clothing and personal protective equipment such as safety goggles, gloves, safety shoes and a hard hat. The assembly work has to be carried out in exactly the same sequence as described in these instructions. Do not weld, cut, grind or drill the frame, axle or other supporting parts unless particularly specified. The mounting of the add-on equipment changes the overall weight of the machine and, depending on the equipment, may change the outer dimensions. Be aware of the outer dimensions when driving on public roads. Place a sufficient ballast load on the tractor. At least 20% of the overall weight has to rest on the front axle. Make sure that nobody stays between the tractor and the machine during assembly or coupling. When the point of coupling is invisible from the place of the driver, make sure that a reversing assistant is available. Do only stay between the tractor and the machine when both units do not move anymore and have been secured against rolling away. Make sure that the support legs are set to the correct height and are secured as prescribed. Do not stay in way of high-pressure hydraulic fluid that may escape. - 4 -
Symbols used in the assembly instructions The following symbols are used in assembly instructions of Pöttinger. Please memorize the meaning of the symbols. If you find any symbol in the assembly instructions that is unknown to you or you are not sure about, please consult these pages and read the meaning once again. Symbol Meaning The Trolley shows that parts / components marked as such may be reused and mounted later. Trolley The Waste basket shows that parts marked as such can be disposed of as they will not be reused anymore. Waste basket Tractor The Tractor indicates the direction of travel of the machine in operation. This facilitates the identification of machine parts on the illustrations. Smiley The Smiley shows that an assembly procedure has been successfully completed, provided all steps are been completed correctly and in the sequence prescribed. Eye The Eye shows that specific points marked with a frame need to be observed. Frames Components marked with a Frame require particular attention. Even groups of parts requiring specific attention are marked with a frame. The action required will be marked e.g. with a Waste basket, an Arrow, etc. Tube The Tube shows a point where sealing compound / adhesive needs to be applied. The sealing compound / adhesive to be used is specified separately in a text box. 1200_Symbolerklärung_EN - 5 -
Symbol Arrow 1 Meaning This arrow points at parts associated with a text box. The part will be named in the text box or the assembly will be described in detail. This arrow also marks the relationship to illustrations or particular marked points in the illustrations. Text box Text box Text box Text box Text box Text box Text box Text box Text box Text boxes contain material numbers, denominations, safety notes and assembly notes. Arrow 2 This arrow indicates the direction of motion or rotation. In connection with tools, this arrow shows the tightening or loosening direction of nuts and bolts. Arrow 3 This arrow shows the point where parts are to be installed or bolts have to be mounted. For the sake of clarity, not all parts are provided with these arrows, e.g. when several bolts adjacent to each other have to be mounted at the same time. Item number 137 The Item number designates a part. As the same number is used in the parts list, the part can be identified unambiguously. Book The Book shows that further important information to be observed is included in the operating instructions. Tool The Tool shows that specific assembly procedures need to be performed at this point of progress, e.g. insertion of a spring pin or tightening of a screw. In connection with Arrow 2, a specific direction of rotation can be indicated. The illustration on the left only shows some of the symbols used. Grease gun The Grease gun indicates a point of lubrication, grease nipple, plain bearing, etc. to be lubricated with universal grease. Any other lubricant to be applied will be indicated in a separate text box. 1200_Symbolerklärung_EN - 6 -
BOLT TIGHTENING TORQUES - WORKS STANDARD SCOPE This works standard applies to all metric bolts for which no particular tightening torque has been specified in the drawing/assembly instructions. The property class is shown on the bolt head. The specified values are nominal values and apply to a friction coefficient of the head of IJ = 0.14 and a thread friction value of JJ = 0.125. Insignificant deviations of the tension force due to different friction coefficients may occur. The specified values have to be observed within a tolerance of +10%. Based on the specified tightening torques and friction coefficients, the bolt material will be loaded with up to 90% of the minimum yield limit according to DIN ISO 898. In the event of a special tightening torque having been specified, all screwed connections will have to be tightened to the specified tightening torque using a torque wrench. The works standard will be in force as of May 1, 1995. Thread Property class 8.8 Property class 10.9 Tightening torque in Nm Tension force in N Tightening torque in Nm Tension force in N M 4 3,1 4000 4,4 5700 M 5 6,2 6600 8,7 9300 M 6 10,5 9300 15 13000 M 8 25 17000 36 24000 M 10 50 27000 70 38000 M 12 86 39500 121 56000 M 14 135 54000 195 76000 M 16 215 75000 300 105000 M 20 410 117000 580 164000 M24 710 168000 1000 237000 M 30 1400 270000 2000 380000 M 8 x 1 27 18700 38 26500 M 10 x 1,25 53 29000 74 41000 M 12 x 1,25 95 44500 130 63000 M 14 x 1,5 150 60000 210 85000 M 16 x 1,5 230 81000 320 115000 M 20 x 1,5 460 134000 650 189000 M 24 x 2 780 188000 1090 265000 1200_werksnorm_schraubenanzugsmomente_EN - 7 -
RETROFITTING INSTRUCTIONS 2611.95.001.0 EXPLODED DIAGRAM - 8 -
PARTS LIST PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE AB-NR BIS-NR ====================================================================================================================================================== 0.01 00 2611.95.001.0 1 FANGTUCH DEFLECTEUR GUARD (11-50 1454 11 00 435.350 1 ZUGFEDER RESSORT DE TRACTION SPRING 1454 13 00 122.108 2 SI-MUTTER M12 DIN 980-8 ZN ECROU M12 DIN 980-8 NUT M12 DIN 980-8 1454 14 00 2611.95.006.0 1 WINKEL CORNIERE ANGLE 1454 15 00 103.330 2 SK-SCHR. M12X90 DIN 931-8.8 VIS M12X90 SCREW M12X90 1454 23 00 126.26.003.0 1 BOLZEN AXE PIN 1454 24 00 243.93.006.0 1 BOLZEN AXE PIN 1454 25 00 442.095 1 HYDRAULIKZYLINDER CYLINDRE D HYDR. HYDRAULIC CYLINDER 1454 25.01 00 442.096 1 DICHTUNGSSATZ ( WEBER ) GARNITURE DE JOINTS SET OF GASKETS 1454 26 00 173.142 4 SPANNSTIFT 6X32 DIN 1481 GOUPILLE MECANINDUS ROLLPIN 1454 27 00 448.011 1 WINKELSCHWENKVERSCHR. M14X1,5 RACCORD FILETE COUDE CONNECTING SCREW 1454 28 00 448.1.051 1 REDUZIERSTUTZEN REDUCTION RACCORD REDUCTION SOCKET 1454 29 00 445.002 1 ZWEIWEGHAHN ROBINET A DEUX VOIES TWO WAY VALVE 1454 30 00 448.1.283 1 GERADE VERBINDUNG M16X1,5 VISSAGE THREADED UNION 1454 31 00 2611.95.005.0 1 WINKEL CORNIERE ANGLE 1454 32 00 243.40.030.0 1 HALTER SUPPORT SUPPORT 1454 33 00 2611.95.008.0 1 HYDRAULIKSCHALTPLAN SCHÉMA DE BRANCHEMEN DIAGRAM OF CONNECTIO 1454 34 00 103.044 3 SK-SCHR. M8X25 DIN 933 VIS M8X25 SCREW M8X25 1454 35 00 103.271 2 SK-SCHR. M6X50 DIN 931 VIS M6X50 SCREW M6X50 1454 36 00 118.006 2 SK-SCHR. M8X12 VIS M8X12 SCREW M8X12 1454 37 00 122.316 2 SK-MUTTER M. FLANSCH M6 ECROU M6 NUT M6 1454 38 00 122.106 3 SI-MUTTER M8 DIN 980-8 ECROU M8 DIN 980 NUT M8 DIN 980 1454 40 00 162.407 1 SCHEIBE 8,5/18*2 RONDELLE WASHER 1454 41 00 447.2.201 1 HYDRAULIKSCHLAUCH L= 2500 TUYAU HYDRAULIQUE HYDRAULIC HOSE (55 1454 42 00 447.2.204 1 HYDR. SCHLAUCH NW6X400 LIFT DE HYDRAULIQUE HYDRAULIC LIFT (55 1454 43 00 430.092 1 TREVIRA-SEIL 6X4400 CABLE CABLE 1454 44 00 445.116 1 ZWEIWEGEHAHN ROBINET A DEUX VOIES TWO WAY VALVE 1454 45 00 448.077 2 GER.REDUZIERVERSCHR. RACCORD REDUCTEUR F. STRAIGHT REDUCING U. 1454 46 00 448.098 1 REDUZIERSTUTZEN M14X1,5 REDUCTION RACCORD REDUCTION SOCKET 1454 47 00 448.315 1 EINSTELLB L-VERSCHRB 10L RACCORD VISSE THREADED UNION 1454 48 00 448.553 3 SCHLAUCHSCHELLE 10,7 NR. 9007 BRIDE CLAMP 1454 49 00 490.951 1 GRIFF POIGNEE HANDLE 1454 50 00 287.40.005.0 1 DROSSEL PAPILLON THROTTLE 1454 55 00 415.579 4 O-RING 6.5X1.5 JOINT TORIQUE O-RING 1454 2611/BT 0117-9 -
FIT VALVE CONSOLE - 10 -
- 11 -
31 Hydraulic hoses hidden! Mark out and drill holes. Drill 2 9mm holes. - 12 -
Hex. bolt M 8x25 2x Hex. nut M 8 Screw down valve console as shown. Hydraulic hoses hidden! - 13 -
CONVERT MANUAL SWATH CLOTH HORIZONTAL SWING - 14 -
15 14 13-15 -
2x 28 29 30 27 25.01-16 -
26 24 23-17 -
41 50 4x Don't forget to insert choke pos. 50! - 18 -
Screw hose clamps to existing hose clamps. - 19 -
2x Screw hose clamps to existing hose clamps. - 20 -
HOOK UP TENSION SPRING - 21 -
FIT HYDRAULIC HOSES. Hydraulic height adjustment connection. Hydraulic height adjustment connection. 3x Straight reduction nozzle 448.098 Adjustable L-nozzle 448.315 Hydraulic height adjustment connection. - 22 -
42 3x - 23 -
FIT HOLDER Hex. bolt M 12x40 Washer 13 x 3 Hex. nut M 12 Hex. bolt M 12x40 Washer 13 x 3 Hex. nut M 12 2x - 24 -
ATTACH TREVIRA PULL ROPE Thread through Thread through and knot Thread through and knot - 25 -
Final inspection - Check all screwed connections and plug-in connections for perfect condition and tight seat. - Upon completion of the assembly, grease all lubrication points for the first time as described in the maintenance instructions (see operating instructions) and check the oil level of all gearboxes, etc. Fill up, if necessary. For suitable lubricants consult the maintenance instructions, which are part of the operating instructions. Carry out trial run - Hitch machine to a suitable tractor (see chapter Attaching in Operator s Manual). - Check that all hydraulic and light fittings are functioning properly. Before setting to work - Check safety devices for completeness and correct function. - Read the operating instructions carefully and make sure that all safety instructions are observed. - 26-1200_MA_Kontrolle_EN
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Polska PÖTTINGER Polska Poladowo 70 64-030 Smigiel United Kingdom Alois POTTINGER UK Ltd. St. Marks Road 15 NN18AN Corby Phone +44 1536 272220 Fax +44 1536 206220 info.uk@pottingeruk.co.uk Ireland POETTINGER Ireland Ltd. Cashel road, Clonmel Co. Tipperary Phone +353 52 6125766 Україна PÖTTINGER Ukraine Prywokzalna vulitsa 50, Office 215 08300 Boryspil Phone +38 04595 710 42 Россия OOO "POETTINGER" Bachruschin Str. 32/1 115054 Moskau Phone +7 495 646 89 15 Fax +7 495 646 89 16 info.ru@poettinger.ru Canada POETTINGER Canada Inc. 650 Route 112 J0L 1T0 St. Cesaire Phone +1 450 469 5594 Fax +1 866 417 1683
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