Interlock Switches Interlock Switches Selection and Application of Switches..... 186 Flat Pack Style Switches................... 191 Limit Switch Style Switches................. 199 Locking Style Switches.................... 217 Magnet Style Switches.................... 229 Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 185
Selection and Application of Interlock Switches Historically non-safety-rated proximity sensors and mechanical limit switches have been misapplied and used for personnel safety applications. These devices are not specifically designed for safeguarding applications. They are easy to defeat or bypass, and prone to failure modes which lead to potentially dangerous situations. Newer design and application standards have addressed this issue by requiring coded systems that cannot be easily defeated with such readily available objects as tape, magnets, or metal objects. Manufacturers have responded with new designs that satisfy safety use requirements. Mechanical devices with positive-opening operation of the safety contacts have differentiated the design of switches intended for safety use from that of standard components. interlocking device application and design requirements are addressed by several domestic, international and regional standards, including: ANSI B11.19, Safeguarding Requirements when Referenced by other B11 Standards, ANSI/RIA R15.06, Requirements for Industrial Robots and Robot Systems, and ISO 14119 and EN1088, of Machinery Interlocking Devices Associated with Guards. 186 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Selection and Application of Interlock Switches Interlocking It is important that the integration of safety interlocks, used as part of a safety system design, fulfill the safety requirements of redundancy and monitoring functions in order to maintain a high level of system integrity (see page 20 for safety system performance). While safety interlocks are designed for safeguarding applications, many are simple mechanical systems that can fail in an on state, under certain circumstances. Possible mechanical and electrical failures of these devices must be considered when incorporating integrity into a safety system design. Possible failure modes include: Short circuits across the outputs, Actuator fastener breakage, and Physical damage to the interlocking device. Because of their positive-opening design requirements, a mechanical safety interlock device may fail with its safety contacts closed, should its head be sheared off or removed. To obtain a high level of safety system integrity using safety interlock devices, it is usually necessary to use two devices and a safety control system that continuously monitors both devices for concurrent operation (see dual channel monitoring on page 21). Use two safety interlock devices and a safety module for a high level of integrity. Installation The physical installation of the mechanical interlocking devices is critical to the reliability of the system. The application standards which detail the use and installation of these devices give guidance on critical issues that affect system integrity. Some common problems include: Using the safety interlock as an end of travel doorstop, Unreliable fasteners, Improper use of mounting holes, and Improper actuator alignment and/or doors that do not have repeatable position, causing physical damage to the mechanical interlock. Special flexible and adjustable actuators can help in resolving some of these issues. Flexible actuator It is important for the designer to select the right safety interlock for each application. Although the size and price of light-duty plastic devices may be attractive, a larger metal safety interlock, carrying a higher price, may be more appropriate and in the long run be a better value for harsh-duty applications. Inerlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 187
Selection and Application of Interlock Switches Interlock Types Avariety of safety interlock designs address the unique requirements of safeguarding applications. The goals of all designs include: Reducing defeat potential, Providing reliable operation of the safety outputs Reliably monitoring the function of the device, and Withstanding expected environmental influences that could introduce faults. Standard Mechanical Interlocks One of the most common types of safety interlock is what the international and European standards call a functional category 2 device. A functional category 2 safety interlock has two components: the safety interlocking housing and a separate, coded actuator. The actuator is usually mounted on the gate, and is aligned to a slot in the housing, which is mounted on the structure. Functional Category 2 Interlock Actuator and switch are switch two are separate components two separate components Once the actuator is fully nested into the housing, the safety contacts close, allowing the machine to run. When the gate opens, the safety contacts are forced open by a mechanical action referred to as positive opening, which sends a stop signal to the machine. Positive opening is required for safety application use; it ensures direct mechanical action in opening the safety contacts and does not depend on springs to perform the safety function. Even in a welded contact condition, the safety contacts are designed to break open resulting in a stop signal. Rotary and Hinged Interlocks Rotary and hinge devices are designed to mount on the hinged side of an access door. They are termed functional category 1 devices by the international and European standards systems. In effect, functional category 1 safety interlocks have one-piece construction; the actuator is an integral part of the housing. These devices have no slot or nest where dirt or other materials can collect and cause problems. And because they are usually mounted out-of-the-way in the machine frame, they are less likely to be exposed to airborne dirt, oil and mist, or tampering. Guard Locking Interlocks Guard locking devices have a separate actuator, and use a solenoid system to lock the engaged actuator in place. The solenoid not only monitors the gate for open or closed position, but also holds the gate closed, preventing access to the machine until it is verified that the machine is in a safe state. These devices can be useful for machines that have relatively long stop times and where entering the machine during the process can cause damage to material (in addition to the injury issue). The control signal that unlocks the door likely comes from a safety-rated stop-motion-detection system or safety timer. The two most common locking modes for guard locking devices are spring locking and power locking. Spring locking holds the gate closed when there is no power to the solenoid and is preferred for personnel guarding applications 188 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Selection and Application of Interlock Switches because the locked state does not require an external positive signal. Spring-locking devices must have a means of manually overriding the lock to allow machine maintenance (lockout/tagout procedures). The override must also be limited to authorized personnel. Power locking requires the solenoid to be energized by an external control device in order to achieve the locked state. Consider possible solenoid failure modes, such as broken wires, supply voltage failure and failed solenoid coils, before using power-locking devices to safeguard personnel. Magnetic Interlocking When standard mechanical safety interlocks do not fit application needs due to environmental issues, size, or mechanical limitation, magnetic safety interlocking may be an option. Although several domestic, international and European standards warn against use of simple proximity devices for gate monitoring, specially-designed magnetic safety interlock systems have been introduced into the market for personnel safeguarding application. A magnetic safety interlock has a sensor and a magnetically coded actuator. Within the sensor are multiple magnetically-actuated reed contacts that must match up with a specifically-coded actuator, in order for the machine to run. This magnetic coding is not only redundant in design, but also defends against bypass using a simple magnet. Benefits of magnetic interlocks include their relatively small size, higher housing protection rating and non-contact operation. Because the actuator does not need to make physical contact with the sensor, such factors as metal fatigue, clogged actuator slots and close tolerance are not an issue. Sensor Coded Magnet Use the selection chart on the following page to locate the appropriate Banner device for your application. Inerlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 189
Interlock Switches Type Standard Mechanical Standard Mechanical Standard Mechanical Standard Mechanical Guard Locking Guard Locking Family QS75 & QS90 LS83 & LS100 LM40 & LS40 Package Style Flat Pack Limit Limit Housing Material Plastic Plastic Metal LS31 Limit Plastic LS42 Limit Plastic QM100 Limit Metal Magnetic Mag 1 & 2 Rectangular Plastic Magnetic Mag 3 Cylindrical Plastic * Actuator/Solenoid Interlock Switch Selection Chart Protection Rating IP 65; NEMA 4 IP 65; NEMA 4 IP 65; NEMA 4 IP 65; NEMA 4 IP 65; NEMA 4 IP 67; NEMA 6 IP 67 NEMA 4X IP 67 NEMA 4X Actuator Position Top, front & back Top, front & back Side, front & back N/A Top, side, front & back Side, front & back N/A N/A Actuator Types Straight, Flexible & Adjustable Straight, Flexible & Adjustable Straight & Flexible Hinged,left, right and up, rotary Straight & Flexible Straight & Flexible Coded Magnet Coded Magnet Contact Options 1 N.C., 1 N.C./1 N.O., 2 N.C., 2 N.C./1 N.O. 1 N.C./1 N.O., 2 N.C., 2 N.C./1 N.O. 1 N.C./1 N.O., 2 N.C. 1 N.C./1 N.O., 2 N.C. See page 218 & 219 *1 N.C., 1 N.0./1 N.C., 1 N.O. N/A N/A Cable Entry Bottom & Sides Bottom Bottom Bottom Bottom & Sides Bottom & Sides Standard & Cable Opposite (Mag 1 only) Standard Solenoid Voltage N/A N/A N/A N/A 24V ac/dc or 24-48V dc & 24-230V ac 24V ac/dc, or 120V ac, or 230V ac N/A N/A Specs p. 196 p. 213 p. 213 p. 213 p. 225 p. 225 p. 231 p. 231 190 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Flat Pack Style Interlock Switches Flat Pack Style Interlock Switches 75 mm Flat Pack Style Switches.............. 192 90 mm Flat Pack Style Switches.............. 192 Flat Pack Style Specifications............... 196 Flat Pack Style Accessories................. 197 Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 191
Flat Pack Style Interlock Switches Model Selection 75 mm and 90 mm Series Flat Pack Style Switches Models SI-QS75MC SI-QS75MRHC SI-QS75MRVC SI-QS75MFC SI-QS75MCHF (High Force)* Models SI-QS90MD SI-QS90MRHD SI-QS90MRVD SI-QS90MFD SI-QS90MDHF (High Force)* Actuator Type In-Line Horizontal Radius Vertical Radius Flexible In-Line Actuator Type In-Line Horizontal Radius Vertical Radius Flexible In-Line Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Mechanically-coded actuators utilize two independent operating elements to minimize intentional tampering or defeat Rotating head allows actuator engagement from front or back or either of two top positions Choice of four standard actuators; special high extraction force actuator is available as option (see page 198) NEMA 4, IEC IP65 switch housing rating may be increased to NEMA 4X, IEC IP67 with addition of screw to wiring chamber door Insulated device (IEC 60947-5-1) on all models with plastic housings NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-QS75 Series Switches One N.C. Contact (Actuator Engaged) 23 24 (Actuator Removed) Switching Diagram 23 24 Engaged Disengaged SI-QS90 Series Switches One N.C. and One N.O. Contact (Actuator Engaged) Contacts: Open Closed Transition * High Force: 50 N (11.25 lbf) holding force integrated into switch Engaged Disengaged 11-12 11-12 23-24 Monitor 0 (0) 6.2 (0.24) 7.2 (0.28) 21.5 (0.85) mm (in) (Actuator Removed) Switching Diagram 0 (0) 2.4 (0.09) 3.2 (0.13) 3.4 (0.13) 21.5 (0.85) mm (in) 192 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Flat Pack Style Interlock Switches Model Selection Models SI-QS90ME SI-QS90MRHE SI-QS90MRVE SI-QS90MFE Models SI-QS90MF SI-QS90MRHF SI-QS90MRVF SI-QS90MFF Actuator Type In-Line Horizontal Radius Vertical Radius Flexible Actuator Type In-Line Horizontal Radius Vertical Radius Flexible Flat Pack Style Series Dimensions - Front View 8.0 mm (0.31") (Actuator Engaged) (Actuator Engaged) 15 16 25 26 33 34 29.0 mm (1.15") 90.0 mm 75.0 mm (3.55") (2.95") 18 mm (0.71") 5.5 mm (0.22") Pg 11 40.0 mm (1.57") SI-QS90MEHF (High Force)* SI-QS90MFHF (High Force)* ø 5.3 mm (0.21") (2) 7.0 mm (0.28") In-Line In-Line ø 5.5 mm (0.22") (2) 52.0 mm (2.05") 90 mm FRONT VIEW 75 mm SI-QS90 Series Switches Two N.C. Contacts (Actuator Removed) Switching Diagram 15 16 25 26 33 34 Engaged Disengaged SI-QS90 Series Switches Two N.C. and One N.O. Contact Contacts: Open Closed Transition * High Force: 50 N (11.25 lbf) holding force integrated into switch Engaged Disengaged 11-12 21-22 15-16 25-26 33-34 Monitor 0 (0) 6.2 (0.24) 7.2 (0.28) 21.5 (0.85) mm (in) (Actuator Removed) Switching Diagram 0 (0) 3.0 (0.12) 3.5 (0.14) 5.0 (0.20) 21.5 (0.85) mm (in) Flat Pack Style Series Dimensions - Side View 16.0 mm (0.64") 17.5 mm (0.70") 30.0 mm (1.18") 8.0 mm (0.31") Pg11 (3 Places) 1/2"-14 NPSM Adapter is Supplied 13.0 mm (0.52") 33.0 mm (1.31") 22.0 mm (0.87") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 193
Flat Pack Style Interlock Switches Model Selection Standard Actuator Features Snap-on Cap M5 (#10) Clearance SI-QS-SSA In-line Actuator Choose the in-line actuator for applications such as sliding doors, or covers that lift straight off, or on hinged doors with a radius of 150 mm (6"), or greater. A oneway snap-on cap is supplied to discourage unauthorized removal of the actuator mounting hardware. The actuator is die-cast stainless steel. SI-QS-VMA Vertical Radius Actuator Use this actuator on hinged doors with a radius of 50 mm (2"), or greater. Once the angle is set, the actuator has flexibility in two directions. The actuator is die-cast aluminum. Also available: A high-extraction-force actuator (see Accessories, page 197). Features - Rotating Actuator Head The actuator head may be rotated 180º to create four possible actuator engagement locations. SI-QS-HMA Horizontal Radius Actuator Use this actuator on hinged doors with a radius of 50 mm (2"), or greater. Once the angle is set, the actuator is flexible in two directions. The actuator is die-cast aluminum. SI-QS-FSA Flexible Actuator Use this actuator on hinged doors with a radius of 150 mm (6"), or greater. This flexible actuator is used on doors where there is misalignment or vibration. The actuator is die-cast aluminum. 194 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Flat Pack Style Interlock Switches Model Selection Mounting of SI-QS-SSA In-line Actuator 8.0 mm (0.32") 5.6 mm (0.32") Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.59") ø5.2 (0.21") Top View of Switch and Actuator 40.0 mm (1.59") 52.0 mm (2.07") Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.59") 20.0 mm (0.80") ø5.5 (0.22") Top View of Switch and Actuator 15.0 mm (0.60") 7.5 mm (0.30") 14.0 mm (0.56") Mounting of SI-QS-VMA Vertical Radius Actuator 20.0 mm (0.80") 21.0 mm (0.83") 33.0 mm (1.31") Mounting of SI-QS-HMA Horizontal Radius Actuator Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.59") ø5.5 mm (0.22") Top View of Switch and Actuator Mounting of SI-QS-FSA Flexible Actuator Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.59") ø5.2 (0.21") Top View of Switch and Actuator 20.0 mm (0.80") 21.0 mm (0.83") 20.0 mm (0.80") 17.0 mm (0.68") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 195
Flat Pack Style Interlock Switches Specifications Contact Rating European Rating Utilization categories: AC15 and DC13 (IEC 60947-5-1) Switches with 1 & 2 contact pairs: Ui = 500V ac, I th = 10A Switches with 3 contact pairs: Ui = 400V ac, I th = 5A Contact Material Maximum Switching Speed Maximum Actuator Speed Minimum Actuator Engagement Radius Actuator Extraction Force Short Circuit Protection Mechanical Life Environmental Rating Operating Temperature Weight Application Notes Certifications Silver-nickel alloy 30 operations per minute 1 m/second (39"/second) In-line actuators: 150 mm (6") Adjustable actuators: 50 mm (2") in two directions Flexible actuators: 50 mm (2") in all directions 10 Newtons (2.2 lbf); High Force - 50 Newtons (11.25 lbf) 6 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended. Wire Connections Screw terminals with pressure plates accept the following wire sizes For switches with one or two contacts: Stranded and solid: 20 AWG (0.5 mm 2 ) to 16 AWG (1.5 mm 2 ) for one wire Stranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wires Cable Entry Construction Flat Pack Style Interlock Switch Specifications 10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac 6A @ 24V dc 2.5 kv max. transient tolerance NEMA A300 P300 1 million operations For switches with three contacts: Stranded and solid: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for one wire Stranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wires Pg 11 threaded entrance. Adapter supplied to convert Pg 11 to 1 /2" - 14 NPT threaded entrance. (See Application Notes, below). Glass fiber-reinforced polyamide thermoplastic housing UL94-VO rating NEMA 4, IEC IP65 Note: Addition of a No. 3 x 1 /4" screw (max) to the wiring access door increases sealing to IEC IP67, NEMA 4X -30 to +80ºC (-22 to +176ºF) SI-QS75 models: 0.11 kg (0.25 lb) SI-QS90 models: 0.13 kg (0.29 lb) 40-60 Hz U e V I e /AC-15 A I e /DC-13 A 24 10 6 110 10 1 230 6.4 Models with one and two contacts have three cable entry locations (bottom and two sides); models with three contacts have two cable entry locations (two sides). All entry locations are sealed with knockouts. To remove knockouts, thread the supplied Pg 11 to 1 /2" - 14 NPT conduit adapter or optional Pg 11 cable gland into one of the threaded entry locations. The knockout will break open just before the adapter or cable gland bottoms out. R LISTED Auxiliary Devices 196 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Flat Pack Style Interlock Switches Accessories Model Size Used with Switch Models SI-QS-CG11 Pg 11 Plastic All Model SI-QS-11 Size 1 /2" - 14 NPT Plastic Note: One is supplied with each switch. Model SI-QS-100 Model SI-PL1T-R SI-PL1A-R SI-PL1T-G SI-PL1A-G Used with Switch Models All Application For Cable Diameters 5.0 to 10.0 mm (0.20" to 0.40") Thread Conversion Pg 11 to 1 /2"- 14 NPT Pg11 Pg 11 O-ring For particularly heavy or large doors. Adjustable from 50 to 100 Newtons (force). Used only for switches with in-line actuator SI-QS-SSA. Description 24V ac/dc, Red 120V ac, Red 24V ac/dc, Green 120V ac, Green Cable Glands Conduit Adapters High-Extraction-Force Actuator Used with Switch Models All Indicator Lamps Thread Pg 11 25 mm (1.0") Dimensions 34 mm (1.3") Dimensions Dimensions 1/2"-14 NPT Internal Thread 25 mm (1.0") 26 mm (1.02") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 197
Flat Pack Style Interlock Switches Accessories Model SI-QS-SSA SI-QS-HMA SI-QS-VMA SI-QS-FSA! Type In-line Horizontal Radius Vertical Radius Flexible Replacement Actuators Application For doors or covers with a radius of 150 mm (6"), or greater. A one-way snap-on cap is supplied to discourage unauthorized removal of the actuator mounting hardware. For hinged doors with a radius of 50 mm (2") or greater. For hinged doors with a radius of 50 mm (2") or greater. For doors or covers where alignment is difficult to maintain. Flexes in all directions. WARNING! Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of a safety switch. To do so may create an unsafe situation which could lead to serious injury or death. 198 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches Limit Switch Style Interlock Switches 83 mm and 100 mm Limit Switch Style Switches SI-LS83/100 Series..................... 200 40 mm Limit Switch Style Switches SI-LM40 Series with In-line Actuators......... 204 SI-LM40 Series with Flexible In-Line Actuator....................... 206 31 mm Limit Switch Style Switches SI-LS31R Series with Rotary Hinge Actuator.... 208 SI-LS31H Series with Hinged Lever Actuator.... 210 Limit Switch Style Specifications............. 213 Limit Switch Style Accessories............... 214 Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 199
Limit Switch Style Interlock Switches 83 mm and 100 mm Model Selection SI-LS83/100 Series Switches Model Number SI-LS100SF SI-LS100SRAF SI-LS100MRHF SI-LS100MRVF SI-LS100MRFF Model Number SI-LS83SD SI-LS83SRAD SI-LS83MRHD SI-LS83MRVD SI-LS83MRFD Actuator Type Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Limit switch design (EN 50047) Mechanically-coded actuators utilize two independent operating elements to minimize intentional tampering or defeat Rotating head allows actuator engagement from four sides or four top positions; no tools are required to rotate head Low-profile design for limited space requirements; only 30.5 mm (1.3") depth Tough, glass-reinforced thermoplastic housing; metal actuator Choice of two in-line actuators, two adjustable radius actuators or a flexible actuator Insulated device (IEC 60947-5-1) NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LS100 Series Switches Two N.C. and One N.O. Contact Straight In-line Right-angle In-line Horizontal Vertical Flexible Actuator Type Straight In-line Right-angle In-line (Actuator Engaged) (Actuator Removed) Switching Diagram 15 16 25 26 33 34 15 16 25 26 33 34 Engaged Disengaged SI-LS83 Series Switches One N.C. and One N.O. Contact Horizontal Vertical Flexible 15-16 25-26 33-34 Monitor 0 (0) 7.6 (0.30) 8.3 (0.33) 8.8 (0.35) 21.5 (0.85) mm (in) (Actuator Engaged) (Actuator Removed) Switching Diagram 23 24 23 24 Engaged Disengaged 11-12 23-24 Monitor 0 (0) 4 (0.16) 4.3 (0.17) 4.4 (0.18) 21.5 (0.85) mm (in) 200 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 83 mm and 100 mm Model Selection Model Number Actuator Type Right-angle In-line Contacts: Open Closed Transition SI-LS100 Series Interlock Switch Dimensions 30.5 mm (1.21") SI-LS83SE SI-LS83SRAE SI-LS83MRHE SI-LS83MRVE SI-LS83MRFE 100.0 mm (3.98") 16.0 mm (0.64") 38.0 mm (1.50") 62.0 mm (2.46") Straight In-line Horizontal Vertical Flexible 4.0 mm (0.16") M5 Clearance 8.0 mm (0.32") PG 11* Thread SI-LS83 Series Switches Two N.C. Contacts (Actuator Engaged) (Actuator Removed) Switching Diagram 30.0 mm (1.19") 20 mm (0.79") 22 mm (0.87") 8.0 mm (0.31") Engaged Disengaged 11-12 21-22 Monitor 0 (0) 4.2 (0.17) 4.5 (0.18) 21.5 (0.85) mm (in) SI-LS83 Series Interlock Switch Dimensions 27.0 mm (1.07") 11.0 mm (0.44") 83.0 mm (3.30") 38.0 mm (1.50") 45.0 mm (1.79") 2.0 mm (0.08") M5 Clearance 5.5 mm (0.22") PG 11* Thread 30.0 mm (1.19") 22 mm (0.87") 23 mm (0.91") 8.0 mm (0.31") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 201
Limit Switch Style Interlock Switches 83 mm and 100 mm Model Selection Standard Actuator Features SI-QS-SSA-3 Right-Angle In-line Actuator 19.0 mm (0.76") 30.0 mm (1.19") 21.0 mm (0.83") SI-QS-SSA-2/-3 In-line Actuator Choose the in-line actuator for applications such as sliding doors, or covers that lift straight off, or on hinged doors with a radius of 150 mm (6"), or greater. Models available for straight or right angle mounting. These actuators are stamped stainless steel. SI-QS-VMA Vertical Radius Actuator Use this actuator on hinged doors with a radius of 50 mm (2"), or greater. Once the angle is set, the actuator has flexibility in two directions. The actuator is die-cast aluminum. Front View of Actuator M4 (#8) Clearance 6.3 mm (0.25") 32.0 mm (1.27") Top View of Switch and Actuator 5.0 mm (0.20") 6.5 mm (0.26") 11.3 mm (0.45") 12.5 mm (0.50") 8.5 mm (0.34") SI-QS-SSA-2 Straight In-line Actuator 19.0 mm (0.76") 30.0 mm (1.19") 21.0 mm (0.83") SI-QS-HMA Horizontal Radius Actuator Use this actuator on hinged doors with a radius of 50 mm (2"), or greater. Once the angle is set, the actuator is flexible in two directions. The actuator is die-cast aluminum. SI-QS-FSA Flexible Actuator Use this actuator on hinged doors with a radius of 150 mm (6"), or greater. This flexible actuator is used on doors where there is misalignment or vibration. The actuator is die-cast aluminum. Front View of Actuator 5.0 mm (0.20") M4 (#8) Clearance 4.3 mm (0.17") 30.0 mm (1.19") Top View of Switch and Actuator 6.5 mm (0.26") 11.3 mm (0.45") 202 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 83 mm and 100 mm Model Selection SI-QS-HMA Horizontal Radius Actuator SI-QS-FSA Flexible Actuator Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.57") ø5.5 mm (0.22") Top View of Switch and Actuator Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.57") 20.0 mm (0.80") 21.0 mm (0.83") ø5.5 mm (0.22") Top View of Switch and Actuator 20.0 mm (0.80") 17.0 mm (0.68") SI-QS-VMA Vertical Radius Actuator 20.0 mm (0.80") Front View of Actuator 52.0 mm (2.07") 40.0 mm (1.57") ø5.5 mm (0.22") Top View of Switch and Actuator 20.0 mm (0.80") 21.0 mm (0.83") 33.0 mm (1.31") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 203
Limit Switch Style Interlock Switches 40 mm Model Selection SI-LM40 Series Switches with In-Line Actuators Models SI-LM40MKHD SI-LM40MKHFD SI-LM40MKHE SI-LM40MKHFE Actuator Type In-line Flexible In-line Flexible Housing Metal Metal Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Standard limit switch metal housing (EN 50041) In-line and flexible actuator models Protective Earth Terminal (IEC 60947-1) NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LM40 Series Switches (Actuator Engaged) 23 24 (Actuator Removed) Switching Diagram 23 24 Engaged Disengaged Engaged Disengaged 11-12 23-24 Monitor 11-12 23-24 0 (0) 10 (0.39) 12 (0.47) 40 (1.58) mm (in) 0 (0) 10 (0.39) 12 (0.47) 40 (1.58) mm (") 204 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 40 mm Model Selection SI-LM40MKH.. Series Interlock Switch Dimensions 116.0 mm (4.56") 5.2 mm (0.20") (4) Pg 13.5 1/2"-14 NPT Adapter is Supplied SI-QM-SSA In-Line Actuator Dimensions 80.0 mm (3.13") 20.0 mm (0.79") ø 4.8 mm (2 Holes) 7.5 mm (0.30") 15 mm (0.59") 32.0 mm (1.26") 30.0 mm (1.18") 40.0 mm (1.56") 12.0 mm (0.47") 60.0 mm (2.36") 2.0 mm (0.08") 33.0 mm (1.30") 37.5 mm (1.48") 80.0 mm (3.13") Features - Rotating Actuator Head and Flexible In-Line Actuator Flange Orientation The actuator head may be rotated in 90º increments. 90º 74.5 mm (2.93") 81 mm (3.2") 36.8 mm (1.45") SI-QM-SMFA Flexible Actuator Dimensions 41 mm (1.6") 29 mm (1.1") ø 5.5 mm (0.22") 40 mm (1.6") 50 mm (2.0") Note regarding the flexible actuator: The flexible actuator mounting flange may be rotated 90 with respect to the actuator position. To rotate, push the flange in the direction of actuation, turn the flange either direction, and release to lock the flange in the new position. C L Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 205
Limit Switch Style Interlock Switches 40 mm Model Selection SI-LM40 Series Trumpet Style Switches with Flexible In-Line Actuator Models SI-LM40MKVD SI-LM40MKVE Flexible In-line Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Standard limit switch design In-line actuator; flexes in all directions Metal housing Spring loaded actuator base Protective Earth Terminal (IEC 60947-1) on models with metal housings NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LM40 Series Switches with Flexible In-Line Actuator Actuator Type Flexible In-line (Actuator Engaged) 23 24 Contacts: Open Closed Transition *Please note that only 1 mm of movement will open the closed contact. (Actuator Removed) Switching Diagram 23 24 Engaged Disengaged Engaged Disengaged 11-12 23-24 Monitor 11-12 21-22 0 (0) 1 (0.04)* 3 (0.12) 7 (0.28) 38 (1.5) mm (in) 0 (0) 3 (0.12) 7 (0.28) 38 (1.5) mm (in) 206 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 40 mm Model Selection SI-LM40.. Series Trumpet Style Interlock Switch Dimensions 35 mm (1.38") Slots for adjustment,only (see Note) 64.0 mm (2.52") 5.2 mm (0.20") (4) Pg 13.5 1/2"-14 NPT Adapter is Supplied 30.0 mm (1.18") 40.0 mm (1.56") M4 Thread (4 Holes) 24 mm (.95") 60 mm (2.36") 26.0 mm (1.02") 14.5 mm (0.57") 2 mm (0.08") Features - Rotating Actuator Head and Flexible In-Line Actuator Flange Orientation The actuator head may be rotated in 90º increments. 90 33.0 mm (1.30") 37.5 mm (1.48") 26.0 mm (1.02") 74.5 mm (2.93") 17.5 mm (0.69") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 207
Limit Switch Style Interlock Switches 31 mm Model Selection SI-LS31R Series Switches with Rotary Hinge Actuator Models SI-LS31RTD SI-LS31RTE Actuator Type Rotary Shaft Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Limit switch design (EN 50047) Rotating shaft connects directly to door hinge Glass-reinforced thermoplastic switch housing with plated steel actuator Actuator head rotatable in 90 degree increments Insulated device (IEC 60947-5-1) on all models with plastic housings NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LS31R Series Switches with Rotary Hinge Actuator Rotary Shaft (Axle in home position = 0º) 11 12 23 24 11 0º/360º 0º/360º 12 (Axle Rotated 45º in either direction) Switching Diagram >45º 11 12 23 24 >45º 11 12 11-12 23-24 Monitor 11-12 23-24 0º 10º 30º 45º 315º 330º 350º 360º 0º 10º 30º 45º 330º 350º 360º 208 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 31 mm Model Selection SI-LS31R Series Interlock Switch Dimensions Slot for opening cover to wiring chamber (Use flat-blade screwdriver and twist to open). 84.0 mm (3.31") 8.0 mm (0.31") ø 4.2 mm (0.17") (2) Pg 11 1/2"-14 NPT Adapter is supplied 31.0 mm (1.22") SI-LS31R Series Interlock Switch Installation Loosen four screws to rotate actuator head to any of four 90 positions. The outside diameter of the axle is 12.0 mm (0.47"). 4.0 mm (0.16") 22.0 mm (0.87") 13.0 mm (0.51") 62.0 mm (2.44") 20.0 mm (0.79") The closed contact (11-12) fully opens (i.e. positive break occurs) within ±30º of the neutral shaft position. The inside diameter of the axle is 8.2 mm (0.32"). 13 mm (0.51") 46 mm (1.81") 20 mm (0.79") M3 30.5 mm (1.20") ø 12.0 mm (0.47") ø 8.2 mm (0.32") 10.0 mm (0.39") ø 3.5 mm (0.14") The axle is fastened to the hinge mechanism using a drift pin. Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 209
Limit Switch Style Interlock Switches 31 mm Model Selection SI-LS31H Series Switches with Hinged Lever Actuator SI-LS31HGLD SI-LS31HGD SI-LS31HGE SI-LS31HGRD SI-LS3IHGD Models Actuator Type Vertical Hinged Lever ±90º Vertical Hinged Lever ±90º Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Limit switch design (EN 50047) For use on doors or flaps Glass-reinforced thermoplastic switch housing with plated steel actuator Actuator head rotatable in 90 degree increments Insulated device (IEC 60947-5-1) NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LS31H Series Switches with Hinged Lever Actuator (Lever in normal position) 0º 23 24 0º (Lever rotated) Switching Diagram 90º 90º 0º 23 24 0º 90º 90º 11-12 23-24 Monitor 11-12 21-22 Monitor 0º ±5º ±8º ±10º ±90º 0º ±5º ±8º ±90º 210 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches 31 mm Model Selection Models SI-LS31HGRD SI-LS31HGRE SI-LS31HGLD SI-LS31HGLE Right-hand Hinged Lever 180 Contacts: Open Closed Transition SI-LS31H Series Switches with Hinged Lever Actuator Actuator Type Right-hand Hinged Lever 180 Left-hand Hinged Lever 180º Left-hand Hinged Lever 180º (Lever in normal position) 0º 0º 23 24 23 24 0º 0º (Lever rotated) Switching Diagram 0º 0º 180º 23 24 180º 180º 23 24 180º 0º 0º 11-12 23-24 Monitor 11-12 21-22 11-12 23-24 Monitor 11-12 21-22 0º 5º 8º 10º 180º 0º 5º 8º 180º 0º 5º 8º 10º 180º 0º 5º 8º 180º Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 211
Limit Switch Style Interlock Switches 31 mm Model Selection SI-LS31HGRD/HGRE and HGLD/HGLE Interlock Switch Dimensions Slot for opening cover to wiring chamber (Use flat-blade screwdriver and twist to open). SI-LS31HGLD 8.0 mm (0.31") ø 4.2 mm (0.17")(2) Pg 11 1/2"-14 NPT Adapter is Supplied 31.0 mm (1.22") SI-LS31HGD/HGE Interlock Switch Dimensions Features - Rotating Actuator Head Actuator head may be rotated in 90 increments Slot for opening cover to wiring chamber (Use flat-blade screwdriver and twist to open). 8.0 mm (0.31") ø 4.2 mm (0.17") (2) Pg 11 1/2"-14 NPT Adapter is Supplied 5.1 mm (0.20") 31.0 mm (1.22") 93.5 mm (3.68") 70.0 mm (2.76") 45 mm (1.77") SI-LS31HGRD 4.0 mm (0.16") 22.0 mm (0.87") 45.0 mm (1.77") 4.0 mm (0.16") 22.0 mm (0.87") 70.0 mm (2.76") 20.0 mm (0.79") 5.1 mm (0.20") 20.0 mm (0.79") 10.0 mm (0.39") 2.5 mm (0.10") 10.0 mm (0.39") 2.5 mm (0.10") 62.0 mm (2.44") 20.0 mm (0.79") 62.0 mm (2.44") 30.5 mm (1.20") 160.0 mm (8.30") 20.0 mm (0.79") 30.5 mm (1.20") 212 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches Specifications Contact Rating European Rating Contact Material Maximum Switching Speed Maximum Actuator Speed Minimum Actuator Engagement Radius Required Actuation Force Short Circuit Protection Mechanical Life Environmental Rating Operating Temperature Weight Certifications Utilization categories: AC15 and DC13 Switches with 1 & 2 contact pairs: Ui = 500V ac, I th = 10A Switches with 3 contact pairs: Ui = 400V ac, I th = 5A Silver-nickel alloy SI-LM40MH.., SI-LS31H and SI-LS31R models: 50 operations per minute SI-LS83 and SI-LS100 models: 30 operations per minute SI-LM40MKV models: 10 operations per minute In-line actuators: 1.5 m/second (5'/second) Flexible In-line actuators: 0.5/second (20"/second) 6 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended. Wire Connections Screw terminals with pressure plates accept the following wire sizes Stranded and solid: 20 AWG (0.5 mm 2 ) to 16 AWG (1.5 mm 2 ) for one wire Stranded: 20 AWG (0.5 mm 2 ) to 18 AWG (1.0 mm 2 ) for two wires Cable Entry 40 mm switches: Pg 13.5 threaded entrance Adapter supplied to convert from Pg 13.5 to 1 /2" - 14 NPT threaded entrance Construction Limit Switch Style Interlock Switch Specifications 10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac 6A @ 24V dc 2.5 kv max. transient tolerance NEMA A300 P300 In-line actuators for 40 mm switches: 800 mm (32") In-line actuators for 31 mm switches: 400 mm (16") Flexible actuators for 40 mm switches: 150 mm (6") 1 million operations (exception: 25,000 operations for SI-LM40MKV models) All other switches: Pg 11 threaded entrance Adapter supplied to convert from Pg 11 to 1 /2" - 14 NPT threaded entrance Models with plastic switch housing: Glass fiber-reinforced thermoplastic UL94-VO rating Models with metal housing: Aluminum alloy die cast NEMA 4, IEC IP65-30 to +80ºC (-22 to +176ºF) SI-LS31H and SI-LS31R models: 0.09 kg (0.20 lb) SI-LM40MKV models: 0.31 kg (0.68 lb) SI-LM40MKH.. models: 0.34 kg (0.75 lb) SI-LS83 models: 0.12 kg (0.26 lb) SI-LS100 models: 0.13 kg (0.29 lb) 40-60 Hz U e V I e /AC-15 A I e /DC-13 A 24 10 6 110 10 1 230 6.4 In-line type actuators: 10 N (2.2 lbf); SI-LM40MKV models: 20 N (4.4 lbf) Axle type hinge actuators: 10 N cm (0.9 lbf in) Lever type hinge actuators: 15 N cm (1.3 lbf in) R LISTED Auxiliary Devices Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 213
Limit Switch Style Interlock Switches Accessories Model SI-QS-CG11 SI-QM-CG13 SI-QS-CG13 Model SI-QS-11 SI-QM-13 SI-QS-13 Size Pg 11 Plastic Pg 13.5 Metal Pg 13.5 Plastic Size 1 /2" - 14 NPT Plastic 1 /2" - 14 NPT Metal 1 /2" - 14 NPT Plastic Used with Switch Models 31 mm, 83 mm and 100 mm limit switches with plastic housing 40 mm switches with metal housing 40 mm limit switches with plastic housing Used with Switch Models 31 mm, 83 mm and 100 mm limit switches with plastic housing 40 mm switches with metal housing 40 mm limit switches with plastic housing Note: One conduit adapter is supplied with each switch. Cable Glands For Cable Diameters 5.0 to 10.0 mm (0.20" to 0.40") 5.0 to 12.0 mm (0.20" to 0.47") 6.0 to 12.0 mm (0.24" to 0.47") Pg 13.5 to 1 /2"- 14 NPSM Conduit Adapters Thread Conversion Pg 11 to 1 /2"- 14 NPT Pg 13.5 to 1 /2"- 14 NPT Pg 13.5 to 1 /2"- 14 NPT Pg 11 Pg 13.5 Pg 13.5 Pg11 Pg 13.5 O-ring Pg 13.5 O-ring O-ring 25.0 mm (0.98") 34 mm (1.3") 32 mm (1.3") 33 mm (1.3") 25 mm (1.0") 23 mm (0.9") Dimensions Dimensions 1/2"-14 NPT Internal Thread 1/2"-14 NPT Internal Thread 1/2"-14 NPT Internal Thread 25 mm (1.0") 25 mm (1.0") 27 mm (1.1") 26 mm (1.02") 27 mm (1.1") 26.2 mm (1.03") 214 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Limit Switch Style Interlock Switches Accessories Model SI-QM-90A SI-QM-SSA SI-QM-SMFA SI-QS-SSA-2 SI-QS-SSA-3 SI-QS-HMA SI-QS-VMA SI-QS-FSA! Type Flexible In-line Metal In-line Metal Flexible In-line Metal In-line In-line Horizontal Radius Vertical Radius Flexible Replacement Actuators Used with Switch Models SI-LM40MKVD SI-LM40MKVE All 40 mm switches except for SI-LM40MKVD SI-LM40MKVE All 40 mm switches except for SI-LM40MKVD SI-LM40MKVE SI-LS83 and SI-LS100 models SI-LS83 and SI-LS100 models SI-LS83 and SI-LS100 models SI-LS83 and SI-LS100 models SI-LS83 and SI-LS100 models Application For doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm (6"). For doors or covers with accurate alignment, such as sliding doors. Minimum engagement radius for hinged closures is 400 mm (16"). For doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm (6"). For doors or covers with accurate alignment, such as sliding doors. Minimum engagement radius for hinged closures is 150 mm (16") For doors or covers with accurate alignment, such as sliding doors. Right-angle mounting flange. Minimum engagement radius for hinged closures is 150 mm (16"). For hinged closures with a radius of 50 mm (2"), or greater. Actuator position is adjustable in one orientation, as shown. Once the actuator angle is set, it is flexible in two directions. For hinged closures with a radius of 50 mm (2"), or greater. Once the actuator angle is set, it is flexible in two directions. Actuator position is adjustable in one orientation, as shown. For doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm (6"). WARNING! Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of a safety switch. To do so may create an unsafe situation which could lead to serious injury or death. Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 215
Limit Switch Style Interlock Switches 216 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches Locking Style Interlock Switches SI-LS42 Locking Style Switches.............. 216 SI-QM100 Locking Style Switches............. 222 Locking Style Specifications................ 225 Locking Style Accessories.................. 226 Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 217
Locking Style Interlock Switches 42 mm Model Selection SI-LS42 Series Switches Models SI-LS42DMSG SI-LS42UMSG SI-LS42DMSGF SI-LS42UMSGF SI-LS42DMSH SI-LS42UMSH SI-LS42DMSHF SI-LS42UMSHF Solenoid Voltage 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac Actuator Type Rigid In-line Flexible In-line Rigid In-line Flexible In-line Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Insulated device (IEC 60947-5-1) Choice of two locking mechanism types: - Spring lock with energized solenoid release - Energized solenoid lock with spring unlock Two solenoid voltages available: - 24V ac/dc - 24 to 48V dc or 24 to 230V ac Choose either of two stainless steel actuator types: - Rigid in-line - Flexible in-line Actuator head rotatable in 90 increments and can be positioned for either horizontal or vertical actuation Choice of three switching contact configurations (with actuator engaged): - 1 normally-open plus 1 normally-closed - 2 normally-closed - 2 normally-closed plus 1 normally-open NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-LS42 Series Switches with Spring Lock and Solenoid Unlock (Actuator Engaged and Locked) Actuator Contacts 13 14 Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts Solenoid Monitor Contacts 31 32 43 44 E1 E2 (Actuator Unlocked and Removed) Switching Diagram Actuator Contacts Engaged 0 (0) 13 14 Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts Disengaged 21-22 13-14 Monitor 11.3 (0.45) 12.5 (0.49) 14.7 (0.58) 41 (1.61) mm (in) Engaged 0 (0) 11.3 (0.45) 14.7 (0.58) Solenoid Monitor Contacts 31 32 43 44 E1 E2 Disengaged 11-12 21-22 41 (1.61) mm (in) 218 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches 42 mm Model Selection Models SI-LS42DMSI SI-LS42UMSI SI-LS42DMSIF SI-LS42UMSIF Models SI-LS42DMMG SI-LS42UMMG SI-LS42DMMGF SI-LS42UMMGF SI-LS42DMMH SI-LS42UMMH SI-LS42DMMHF SI-LS42UMMHF SI-LS42DMMI SI-LS42UMMI SI-LS42DMMIF SI-LS42UMMIF SI-LS42 Series Switches with Spring Lock and Solenoid Unlock Solenoid Voltage 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac Solenoid Voltage 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac 24V ac/dc 24-48V dc 24-230V ac Actuator Type Rigid In-line Flexible In-line Actuator Type Rigid In-line Flexible In-line Rigid In-line Flexible In-line Rigid In-line Flexible In-line Contacts: Open Closed Transition (Actuator Engaged and Locked) Actuator Contacts 31 32 13 14 Solenoid Monitor Contacts 41 42 E1 E2 13 14 (Actuator Unlocked and Removed) Switching Diagram Actuator Contacts 31 32 13 14 Solenoid Monitor Contacts 41 42 E1 E2 13 14 Engaged Disengaged SI-LS42 Series Switches with Solenoid Lock and Spring Unlock (Actuator Engaged and Locked) Actuator Contacts Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts 31 32 13 14 Solenoid Monitor Contacts 41 42 E1 E2 31-32 21-22 13-14 Monitor Engaged 0 (0) Disengaged Engaged Disengaged 21-22 13-14 Monitor 11-12 21-22 0 (0) 11.3 (0.45) 12.5 (0.49) 14.7 (0.58) 41 (1.61) mm (in) (Actuator Unlocked and Removed) Switching Diagram Actuator Contacts Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts Solenoid Monitor Contacts 31 32 43 44 E1 E2 Actuator Contacts 31 32 13 14 Solenoid Monitor Contacts 41 42 E1 E2 Engaged Disengaged 31-32 21-22 13-14 11.3 (0.45) 12.5 (0.49) 14.7 (0.58) 41 (1.61) mm (in) 0 (0) 11.3 (0.45) 14.7 (0.58) 41 (1.61) mm (in) Monitor 0 (0) 11.3 (0.45) 12.5 (0.49) 14.7 (0.58) 41 (1.61) mm (in) Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 219
Locking Style Interlock Switches 42 mm Model Selection SI-QM-SSA Features - Rigid In-Line Actuator 400 mm (16") minimum actuator engagement radius 20.0 mm (0.79") ø 4.8 mm (2 Holes) 80.0 mm (3.13") SI-QM-SMFA Features - Flexible In-Line Actuator Flange Orientation 150 mm (6") minimum actuator engagement radius Note regarding the flexible actuator: The flexible actuator mounting flange may be rotated 90 with respect to the actuator position. To rotate, push the flange in the direction of actuation, turn the flange either direction, and release to lock the flange in the new position. 81 mm (3.2") 41 mm (1.6") 29 mm (1.1") ø 5.5 mm (0.22") 40 mm (1.6") 50 mm (2.0") C L 7.5 mm (0.30") 15 mm (0.59") 220 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches 42 mm Model Selection 42 mm Locking Style Switch Dimensions 184 mm (7.25") 2.0 mm (0.08") Security Screw* Unlocking Mechanism* 32.0 mm (1.26") 5.0 mm (0.20") 30.0 mm (1.18") 42.5 mm (1.67") 66.0 mm ± 10 (2.60" ± 0.4") ø 5.3 mm (0.21") 124.0 mm (4.89") *Found only on spring lock/solenoid unlock models. 170.0 mm (6.70") 21.0 mm (0.83") 5.0 mm (0.20") 135.0 mm (5.32") 15.0 mm (0.59") 51.0 mm (2.00") 37.5 mm (1.48") 45.0 mm (1.77") 30-40 mm (1.18"-1.58") Pg13.5 19.5 mm (0.76") 29.0 mm (1.14") NOTE: See page 223 for actuator dimensions 40-46 mm (1.6-1.8") 29.0 mm (1.14") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 221
Locking Style Interlock Switches 100 mm Model Selection SI-QM100 Series Switches Spring Lock/Solenoid Unlock Model Solenoid Lock/Spring Unlock Model Models SI-QM100DMSG SI-QM100AMSG SI-QM100BMSG SI-QM100DMMG SI-QM100AMMG SI-QM100BMMG Solenoid Voltage 24V dc 120V ac 230V ac 24V dc 120V ac 230V ac Actuator Type Spring Lock Solenoid Unlock Solenoid Lock Spring Unlock Contacts: Open Closed Transition Positive opening safety contacts (IEC 60947-5-1) (not dependent upon springs) Protective Earth Terminal (IEC 60947-1) Actuators are keyed to discourage intentional tampering or defeat Choice of two locking mechanism types: - Spring lock with energized solenoid unlock - Energized solenoid lock with spring unlock Both types are available with choice of 24V dc, 120V ac, or 230V ac solenoid operating voltage Actuator head rotatable in 90 increments Monitor contacts for both switching contact and solenoid status Standard mounting hole pattern (EN 50041) NOTE: This symbol for a positive opening safety contact (IEC 60947-5-1) is used in the Switching Diagrams to identify the point in actuator travel where the normally-closed safety contact is fully open. SI-QM100 Series Switches (Actuator Engaged and Locked) Switching Contacts 13 14 Solenoid Monitor Contacts 31 32 43 44 (Actuator Unlocked and Removed) Switching Diagram Switching Contacts 13 14 Solenoid Monitor Contacts 31 32 43 44 Engaged Disengaged 21-22 13-14 Monitor 0 (0) 12 (0.47) 13 (0.51) 14 (0.55) 41 (1.61) mm (in) 222 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches 100 mm Model Selection Actuator Features - head may be rotated in 90 increments. SI-QM-SSA Rigid In-Line Actuator Dimensions 400 mm (16") minimum actuator engagement radius SI-QM-SMFA Flexible In-Line Actuator Dimensions Important Note: Be certain that the actuator is fully engaged before removing the actuator head screws during the rotation process. 40 mm (1.6") 50 mm (2.0") 20.0 mm (0.79") ø 4.8 mm (2 Holes) 80.0 mm (3.13") 150 mm (6") minimum actuator engagement radius Note regarding the flexible actuator: The flexible actuator mounting flange may be rotated 90 with respect to the actuator position. To rotate, push the flange in the direction of actuation, turn the flange either direction, and release to lock the flange in the new position. 81 mm (3.2") 41 mm (1.6") 29 mm (1.1") ø 5.5 mm (0.22") C L 7.5 mm (0.30") 15 mm (0.59") Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 223
Locking Style Interlock Switches 100 mm Model Selection SI-QM100..MSG Series Interlock Switch Dimensions 6.5 mm (0.26") 20.0 mm (0.79") 6.5 mm (0.26") 20.0 mm (0.79") 50.0 mm (1.97") 45.0 mm (1.77") 49.0 mm (1.93") 45.0 mm (1.77") 17.5 mm (0.69") 9.8 mm (0.39") 17.5 mm (0.69") 9.8 mm (0.39") 100.0 mm (3.94") Pg 13.5 1/2"-14 NPT Adapter is Supplied SI-QM100..MMG Series Interlock Switch Dimensions 41.3 mm (1.63") 5.2 mm (0.20") (3) 41.3 mm (1.63") 5.2 mm (0.20") (3) 100.0 mm (3.94") Pg 13.5 22.0 mm (0.87") 22.0 mm (0.87") 30.0 mm (1.18") 30.0 mm (1.18") 2.0 mm (0.08") 2.0 mm (0.08") Access to Manual Release (see text) 30.0 mm (1.18") 8.0 mm (0.31") (2) 30.0 mm (1.18") 8.0 mm (0.31") (2) 90.0 mm (3.54") 90.0 mm (3.54") 80 mm (3.1") 20.0 mm (0.79") 5.2 mm (0.20") 80 mm (3.1") 20.0 mm (0.79") ø 4.8 mm (2) 2.5 mm (0.10") 30.0 mm (1.18") ø 4.8 mm (2) 2.5 mm (0.10") 5.2 mm (0.20") 29.0 mm (1.14") 47.0 mm (1.85") 36.8 mm (1.45") 60.0 mm (2.36") 34 mm (1.3") 3.0 mm (0.12") 36.8 mm (1.45") 60.0 mm (2.36") 34 mm (1.3") 3.0 mm (0.12") 224 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches Specifications Contact Rating European Rating Contact Material Environmental Rating Operating Temperature Weight Application Notes Locking Style Interlock Switch Specifications Utilization categories: AC15 and DC13 (IEC 90497-5-1) Switches with 1 & 2 contact pairs: U i = 250V ac I th = 10A Silver-nickel alloy Solenoid Power Consumption SI-QM100 models: 5.2W SI-LS42 models: 1.1 VA/Inrush 56 VA (0.2 sec) Maximum Actuator Speed 1.5 m/second (5'/second) Minimum Actuator Engagement Radius Actuator Extraction Force Short Circuit Protection Mechanical Life Certifications In-line actuators: 400 mm (16") Flexible actuators: 150 mm (6") 1000 Newtons (220 lbf) when locked 6 amp Slow Blow, 10 amp Fast Blow. External fusing or overload protection is recommended. Wire Connections SI-QM100 models: Screw terminals with pressure plates except the following wire sizes 16 AWG (1.5 mm 2 ) max. solid; 14 AWG (2.5 mm 2 ) max. stranded, 18 AWG (1 mm 2 ) when using all 11 terminals SI-LS42 models: 10 cage clamp elements 1.5 mm stranded max. / 16 AWG Cable Entry Construction 4A @ 250V ac max. 2.5 kv max. transient tolerance NEMA A300 P300 1 million operations Pg 13.5 threaded entrance. Adapter supplied to convert to Pg 13.5 to 1 /2-14 NPT threaded entrance. SI-QM100 models: Aluminum die-cast SI-LS42 models: Glass fiber-reinforced polyamide thermoplastic housing; UL 94-VO rating NEMA 6, IEC IP67 SI-QM100 models: -30 to +60 C (-22 to +140 F) SI-LS42 models: -30 to +70 C (-22 to +158 F) SI-QM100 models: 0.81 kg (1.79 lbs) SI-LS42 models: 0.3 kg (0.66 lbs) 40-60 Hz U e V I e /AC-15 A I e /DC-13 A 24 4 3 110 4 0.7 230 4 0.3 When using a model with solenoid locking, the lock mechanism will disengage upon solenoid power failure R LISTED Auxiliary Devices Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 225
Locking Style Interlock Switches Accessories Model Size Used with Switch Models SI-QM-CG13 Pg 13.5 Metal SI-QM100 SI-QS-CG13 Pg 13.5 Plastic SI-LS42 Size SI-QM-13 SI-QS-13 Model 1 /2" - 14 NPT Plastic 1 /2" - 14 NPT Plastic Used with Switch Models SI-QM100 SI-LS42 Note: One conduit adapter is supplied with each switch. Model SI-PL2T-R SI-PL2A-R SI-PL2T-G SI-PL2A-G Description 24V ac/dc, Red 120V ac, Red 24V ac/dc, Green 120V ac, Green Used with Switch Models All Cable Glands For Cable Diameters 5.0 to 12.0 mm (0.20" to 0.47") 6.0 to 12.0 mm (0.24" to 0.47") Conduit Adapters Thread Conversion Pg 13.5 to 1 /2"- 14 NPT Pg 13.5 to 1 /2"- 14 NPT Indicator Lamps Thread Pg 13.5 Pg 13.5 O-ring Pg 13.5 Pg 13.5 Pg 13.5 O-ring 25.0 mm (0.98") 23 mm (0.9") Dimensions 32 mm (1.3") 33 mm (1.3") Dimensions 1/2"-14 NPT Internal Thread 1/2"-14 NPT Internal Thread Dimensions 25 mm (1.0") 27 mm (1.1") 27 mm (1.1") 26.2 mm (1.03") 226 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Locking Style Interlock Switches Accessories Model SI-QM-SSA SI-QM-SMFA! Type In-line Metal Flexible In-line Metal Replacement Actuators Used with Switch Models All SI-LS42 Application For doors or covers with accurate alignment, such as sliding doors. Minimum engagement radius for hinged closures is 400 mm (16"). For doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm (6"). WARNING! Spare actuators must NEVER be used to bypass or otherwise defeat the protective function of a safety switch. To do so may create an unsafe situation which could lead to serious injury or death. Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 227
Locking Style Interlock Switches 228 Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164
Magnet Style Interlock Switches Magnet Style Interlock Switches Magnet Style Switches.................... 230 Magnet Style Specifications................. 231 Magnet Style Direction of Approach........... 232 Interlock Switches Banner Engineering Corp. Minneapolis, U.S.A. www.bannerengineering.com Tel: 763.544.3164 229