Port Electro-Pneumatic Proportional Valve Series 000/000 Capable of actuating a cylinder and performing analog control of pressurization alone can be used to switch and actuate a cylinder and to perform stepless pressure control of port A through electric signals. System Diagram Application Example Control circuit Mist separator Series AM Circuit of directional control valve and regulator (R) (P) (R) (R) (P) (R) Circuit of directional control valve and electro-pneumatic ( type) Voltage 0 to VDC (P) (R) Power amplifier Purpose Electrode pressurization control for spot welding Automatically varies the applied pressure in accordance with the material, thickness, and stacked quantity of the workpieces. Auxiliary functions Through the use of a power amplifier that is equipped with an abnormality detection circuit, Open circuit in the output wire Malfunction in the VDC power supply can be detected by a programmable logic controller, thus preventing defective workpieces or equipment damage. Simplifying circuit design Space saving and piping work eliminated Automating pressure control Simplifying circuit design Space-saving and piping work eliminated Current Electro-pneumatic 000 000 Output cable Circuit of electropneumatic proportional valve ( type) Electro-pneumatic (R) (P) (R) Line filter Selection of inlet pressure or atmosphere Programmable logic controller Power amplifier VDC Switching power source A side pressure B side pressure Current 0 to VDC AR to 9 VEX ARX0 VY T AP00 (R) (P) (R) Electro-pneumatic Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com 70
Series 000/V000 Standard Specifications 000 000 Item Fluid Max. operating pressure Model Ambient and fluid temperature A port setting pressure range Max. effective area (Cv factor) Response time Hysteresis Repeatability Sensitivity Linearity Lubrication Direct operated type 000 8 0.0 s Internal pilot type 000,,, Air.0 MPa 0 to 0 C (No condensation) 6 mm (0.9) mm (.9) % F.S. % F.S. 8 0.06 s 0.% F.S..% F.S. External pilot type 00 () () 0. to 0.9 MPa 0. to 0.9 MPa 0. to 0.9 MPa % F.S. Not required (Use turbine oil Class, ISO VG if lubricated.) Mass. kg 8, :.0 kg, :.8 kg Note ) Set the inlet pressure by 0.0 MPa or larger than the required maximum set pressrue. Note ) Set the pilot pressure by 0.0 MPa or larger than the required maximum set pressrue. Note ) The non-lubricated specification is not applicable to these models. (R) (P) (R) JIS Symbol (R) (P) (R) Proportional Solenoid Specifications Applicable power amplifier Max. current Coil resistance Rated power consumption Coil insulation type Max. temperature rise Electrical entry A Ω (Ambient temperature 0 C) W (Ambient temperature 0 C, with maximum current) Class H or equivalent (80 C) 0 C (Ambient temperature 0 C, with maximum current) DIN terminal Manifold Accessory Model Mounting screw (With washer) Gasket Feed back plate 000 M x AXT00-000 M6 x AXT0-, - -P Option Model 000 000 Can be made into manifold with series VV7. 000 is V type. (Refer to Best Pneumatics No. for further information.) Spacer type regulator (B port regulator) Flow control interface Pressure gauge ARB0-00-B AXT0-A G6-0-0 ARB0-00-B AXT0-A G6-0-0 Model Selection Applicable cylinder bore size: ø to ø For model selection, refer to Selecting Electro-pneumatic Proportional Valve on page 706. 70 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com
Port Electro-Pneumatic Proportional Valve Series 000/000 How to Order Nil Without sub-plate 0 0 8 Series 000 Series 000 Working Principle (R) (P) 000 00 0 (R) Pilot type Internal pilot External pilot 0 0 0 Nil Without sub-plate 0 8 0 06 Thread type Nil Rc F G N NPT T NPTF Note) To order valve with interface regulator (B port regulation), flow control interface, or pressure gauge, indicate part number of the electro-pneumatic and that of the option. Refer to Option on page 70 for part number of option. Products will be in the same package and not assembled when delivered. Example) 000-0 pc. ARB0-00-B pc. G6-0-0 pc. F: The pulling force of the solenoid when a specified amperage is applied to the solenoid, or the force that is created by the pilot pressure. F: The force that is ceated by the port pressure (PA) that passes through the feedback passage and acts on the spool surface, and the spring force. OFF state F < F condition: See figure q. ON state Immediately after turning on F > F: See figure e. AR to 9 VEX ARX0 VY T AP00 (P) (R) Thereafter F = F: See figure w. Inw, port (R) is half open. Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com 70
Series 000/V000 Current Pressure Characteristics The horizontal axis of the characteristics represents the output amperage of the power amplifier. (If NULL and GAIN are in the shipping condition, 0 to A can be viewed by substituting them with command signals 0 to V.) Outlet pressure (MPa) Outlet pressure (MPa) Current A Current A Selecting Electro-pneumatic Proportional Valve The response behavior of an electro-pneumatic is affected by the load capacity. Therefore, select an electro-pneumatic in accordance with the bore and the stroke of the cylinder to be used. (The diagram below is provided as a guide.) Cylinder stroke (st/mm) Unapplicable area Applicable area Bore size (ømm) How to Use DIN Terminal Wiring Applicable area Wiring procedure. Loosen the retaining screw and pull out the connector from the pin plug.. Make sure to remove the retaining screw, insert the tip of a flat head screwdriver into the groove below the terminal block and pry it up to separate the terminal cover from the terminal block.. Securely connect the wires to the specified terminals in accordance with the wiring procedure. Pin plug shape Terminal block Connection is not used for terminal and. Note) Coil has no polarity. Applicable cable (Cabtire cable) 0.7 mm,. mm / core, core (O.D. ø6.8 to ø.) based on JIS C and C. Outlet changing procedure To change the wire outlet, first separate the terminal cover from the terminal block. Then, reinstall the terminal cover in the desired direction (in 90 increments). How to Find the Flow Rate Air temperature of 0 C Subsonic flow at P + 0.0 <.89 (P + 0.0) Q = 6S P (P + 0.0) Sonic flow of P + 0.0.89 (P + 0.0) Q = S (P + 0.0) Q: Air flow rate [l/min (ANR)] S: Effective area [mm ] P: Amount of pressure drop P P [MPa] P: Upstream pressure [MPa] P: Downstream pressure [MPa] Note) Correction for varying air temperatures: Square the coefficient indicated in the table below with the flow rate that has been obtained from the above formula. Air temp. ( C) -0-0 0 0 0 0 0 60 Coef. for compensation.08.06.0.0 0.98 0.97 0.9 0.9 Precautions Be sure to read before handling. Refer to front matters and for Safety Precautions and pages 87 to 9 for Precautions on every series. Caution. Air supply Poor quality air could increase the spool s sliding resistance, while preventing it from attaining its specified characteristics. Use compressor oil with a minimal generation of oxidants and install a mist separator (SMC s AM series). Refer to pages and. Avoid using ultra-dry air since it may reduce the amount of lubricant and shorten the service life.. Mounting Vibrations are transmitted to the valve by the proportional solenoid s dither. If it is necessary to prevent the transmission of vibrations, insert vibration isolating rubber material. Thoroughly flush the pipe to completely eliminate any dust or scales from the pipe inside. Install a silencer (AN series) on the exhaust port. Be careful with the molded coil because it generates heat while current is applied to it.. Lubrication This product can be used without lubrication. But if lubricated, use turbin oil Class, ISO VG (with no additive). It is impossible to use spindle oil, machine oil, or grease.. Manual operation To check the operation of the valve without applying a current, remove the lock nut and use a screwdriver or the like to press the tip of the core. After checking the operation, reinstall the rubber cap in its original position. 706 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com
Port Electro-Pneumatic Proportional Valve Series 000/000 Construction 000 000 Component Parts No. Description Material Note Body Aluminum alloy Metallic painted Spool sleeve Special stainless steel Feed back plate Aluminum alloy Metallic painted Sub-plate Aluminum alloy Spring B Stainless steel 6 Gasket 7 Gasket 8 Gasket Note) Block packing!6: 00 (Outer pilot) No. Description Material Note 9 O-ring 0 O-ring Proportional solenoid Pilot valve assembly Gasket Lock nut Filter Stainless steel 6 Block packing AR to 9 VEX ARX0 VY T AP00 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com 707
Series 000/000 Dimensions 000- : With sub-plate With flow control interface With B port regulator Hex. socket head cap screw M x With SW (Max. ) (Max. ) Mounting hole (For M6) G (Cable: ø6.8 to ø9.6) Pressure gauge Flow control interface Interface regulator Breathing port x, 8 Port (P),, (R),, (R) 000-00 : With sub-plate With flow control interface With B port regulator Mounting hole (For M6) Hex. socket head cap screw M6 x With SW (Max. ) (Max. ) G (Cable: ø6.8 to ø.) Pressure gauge Flow control interface 8. (Max. 8.) (Max. 8.). 98. Interface regulator (Max. 89.) External pilot port (00) 708 x 8, Port (P),, (R),, (R) Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com
Port Electro-Pneumatic Proportional Valve Related Products: A solenoid valve for actuating a cylinder and an electro-pneumatic for pressure control have been integrated into a single unit. High response has been achieved. The size and the direction of the pipe port can be selected. The size of the electro-pneumatic proportion can be selected. Solenoid valves for actuating a stage stroke gun cylinder or a clamp cylinder can be mounted on an integrated manifold (maximum of 8 stations). Construction Cylinder Mist separator Control device Air supply Circuit (Basic unit: DXT-X7 ) Dimensions DXT-X7-0R-0U Mounting section (For M8) D side Specifications Stations Solenoid valves (8 stations at max.) can be added to the basic unit ( stations). Note) Rc 8, Note) Composed of basic unit ( 000-A, VS7-8-FG-S-N) Refer to Best Pneumatics No. for details about solenoid valve. 000-A Note) Set pressure range of A port Power amplifier Wiring VS7-8-FG-S-N DXT-X7 0R 0U 000-A 000-A 0. to 0.9MPa 0, DIN terminal Note) In the case of 000, set the inlet pressure by 0.0 MPa or higher than the reguired maximum set pressure. Rated voltage Wiring How to Order Pressurization control unit Size of port electro-pneumatic VDC ( % to + 0%) DIN terminal R, R port size 0U R/R port Rc A, B, P port size 0R A/B port Rc / (Right side), P port Rc / (Left side) Additional stations of solenoid valves Nil 0 station 8 8 stations Ordering example DXT-X7-0R-0U pc. VS7-8-FG-D-M pc. (Third station of manifold where piece of VS7-8-FG-D-M is added to the basic unit of 000-A and VS7-8-FG-S-N.) L side U side x Rc Exhaust port AR to 9 VEX ARX0 VY T AP00 R side Rc / supply port (L side) x Rc /, Output port Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA 9080-670-Main Office: (60) 88-900-Outside Local Area: (800) 8-900-www.stevenengineering.com 709