/0 AS000, Rev DOING OUR BEST TO PROVIDE YOU THE BEST RMB SPRAYER AND GALLON OWNER/OPERATOR MANUAL ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation. DEMCO Dethmers Mfg. Co. 00 0th St. P.O. Box Boyden, IA PH: () - Toll Free: -00-- FAX: -00--0 www.demco-products.com Page
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations. WARNING To prevent serious injury or death Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations. Always wear recommended protective clothing when working with chemicals or sprayer. Dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.. Unless otherwise specified, high-strength (grade) ( radial-line head markings) hex head bolts are used throughout assembly of this sprayer.. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind sprayer and facing forward. GENERAL INFORMATION. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO., DESCRIPTION, and COLOR. Table of Contents General information... Warranty Registration... - Safety Information... - Bolt Torque... Assembled View of Sprayer... Parts Breakdown of / Gallon Sprayer... Parts List for / Gallon Sprayer... Roller Pump, Single Section Plumbing Parts Breakdown w/ Parts List...- Roller Pump, Three Section Plumbing Parts Breakdown w/ Parts List...- Optional Single Section Electric Solenoid Controls Parts Breakdown w/ Parts List... 0 Optional Three Section Electric Solenoid Controls Parts Breakdown w/ Parts List.... GPM Electric Pump Plumbing Breakdown w/ Parts List... GPM Electric Pump Plumbing Breakdown w/ Parts List... Truss-T Boom Mounting Parts Breakdown w/ Parts List... & Boom Assembly Parts Breakdown w/ Parts List... Bypass Valve Parts Breakdown w/ Parts List... Single Section Valve Parts Breakdown w/ Parts List... Three Section Valve Parts Breakdown w/ Parts List... Spray Wand Parts Breakdown w/ Parts List.... GPM Electric Pump Parts Breakdown w/ Parts List... GPM Electric Pump Parts Breakdown w/ Parts List... C00D & XL00 Roller Pump Parts Breakdown w/ Parts List... Sprayer Checklist... Page
Dethmers Manufacturing Company 00 0th Street Box Boyden, Iowa Toll Free 00-DEMCO (00--) FAX 00--0 www.demco-products.com Warranty Registration Very Satisfied Satisfied Dissatisfied Ag RV Rental Brakes Marine Very Dissatisfied How satisfied are you with our product? How satisfied are you with the dealership/distributor sales staff? Dealer/Distributor Name City State How satisfied are you with the company sales staff? How satisfied are you with the delivery? Did you have any contact with a Demco Representative? YES NO If YES, how satisfied were you? I would recommend this product to my family and friends. YES NO Would you purchase again from DEMCO? YES NO Since taking delivery, have you been contacted by the dealer? YES NO Did you have any problems with this DEMCO product? YES NO If YES, are you satisfied with the company s resolution of your problem? Why did you purchase this product? Please list the specific source of information prompting this purchase. After purchasing this product, do you see any needed product improvement? If yes, what improvement? What other products would you like to see DEMCO offer? Comments Owner s Name: Mailing Address: City: State: Zip Code: Model#: Serial #: Purchase Date: Owner s Signature: Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed. Page
Postage Dethmers Manufacturing Company 00 0th Street, Box Boyden, Iowa Page
SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED! SIGNAL WORDS Note use of the following signal words DANGER, WARNING, and CAUTION with safety messages. Appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box, 00 0th Street, Boyden, IA ph: () - Toll Free: -00-- Fax: () -0 http://www.demco-products.com Page
SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them. In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use. Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet. Do not attempt to operate this sprayer under the influence of alcohol or drugs. Review safety instructions with all users. Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS. To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint over, remove, or deface any safety signs or warning decals on your sprayer. Observe all safety signs and practice instructions on them. Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question-don't TRY IT. LIGHTING AND MARKING It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility. Page
SAFETY SIGN LOCATIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS. A B A. AB0 - Warning: Refer to chemical supplier and manufacturer Qty. WARNING To prevent serious injury or death Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations. Always wear recommended protective clothing when working with chemicals or sprayer. Dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil. 0/00 AB0 B. AA0 - Small Demco Qty. Page
SAFETY SIGN CARE Keep safety signs clean and legible at all times. Replace safety signs that are missing or have become illegible. Replacement parts that displayed a safety sign should also display current sign. Safety signs are available from your distributor, dealer parts department, or factory. How to install safety signs: Be sure that installation area is clean and dry. Decide on exact position before you remove backing paper. Remove smallest portion of split backing paper. Align decal over specified area and carefully press small portion with exposed sticky backing in place. Slowly peel back remaining paper and carefully smooth decal into place. Air pockets can be pierced with a pin and smoothed out using piece of backing paper. BEFORE OPERATION: Carefully study and understand this manual. Do not wear loose-fitting clothing which may catch in moving parts. Always wear protective clothing and substantial shoes. It is recommended that suitable protective hearing and eye protection be worn. The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.) Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. Be sure there are no tools lying on or in equipment Do not use sprayer until you are sure that area is clear, especially around children and animals. Don't hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment. Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using. Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine. Manufacturer does not recommend usage of a tractor with ROPS removed. Page
Move tractor wheels to widest recommended settings to increase stability. Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to sprayer. DURING OPERATION Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer. Keep hands and clothing clear of moving parts. Do not clean, lubricate, or adjust your sprayer while it is moving. When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key. Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. - DO NOT operate near edge of drop-offs or banks. - DO NOT operate on steep slopes as overturn may result. - Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. Be extra careful when working on inclines. Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials. Maneuver tractor or towing vehicle at safe speeds. Avoid overhead wires. Contact with overhead lines could cause serious injury or death. Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement. Allow for unit length when making turns. Do not walk or work under raised components or attachments unless securely supported. Keep all bystanders, pets, and livestock clear of work area. Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit. Never leave running equipment attachments unattended. As a precaution, always recheck hardware on equipment following every 00 hours of operation. Correct all problems. Follow maintenance safety procedures. Page
FOLLOWING OPERATION Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key. Store unit in an area away from human activity. Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result. Do not permit children to play on or around stored unit. Make sure all parked machines are on a hard, level surface and engage all safety devices. HIGHWAY AND TRANSPORT OPERATIONS SAFETY CHAINS: If equipment is going to be transported on a public highway, Always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/ plastic tow straps) should be used to retain connection between towing and towed ma chines in event of separation of primary attaching system. Use a high strength, appropri ately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame. Adopt safe driving practices: - Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT. - Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum. - Reduce speed prior to turns to avoid risk of overturning. - Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive! Comply with state and local laws governing highway safety and movement of farm machinery. Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. When driving a tractor and sprayer under 0 mph (0 kph) day or night, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. Plan your route to avoid heavy traffic. Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc. Be observant of bridge loading ratings. Do not cross bridges rated lower than gross weight at which you are operating. Watch for obstructions overhead and side to side while transporting. Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc. Page 0
REMEMBER Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer. PERFORMING MAINTENANCE Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation. Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key. Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance. Always use a safety support and block wheels. Never use a jack to support machine. Always use proper tools or equipment for job at hand. Use extreme caution when making adjustments. Follow torque chart on page 0 in this manual when tightening bolts and nuts. Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin. Openings in skin and minor cuts are susceptible to infection from hydraulic fluid. Without immediate medical treatment, serious infection and reactions can occur. When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure. Replace all shields and guards after servicing and before moving. After servicing, be sure all tools, parts and service equipment are removed. Do not allow grease or oil to build up on any step or platform. When replacing bolts refer to owners manual. Refer to bolt torque chart on page for head identification marking. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty. A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this sprayer. Page
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE GRADE GRADE A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) / () () () / 0 () () () / 0 () 0 (0) (0) / 0 (0) 0 (0) 0 (0) / (0) (00) () / 0 () () (0) / (0) 0 (00) (00) / () 0 (0) 00 (0) / 0 (0) 0 (0) 0 (0) (00) 0 (0) 0 (0) Bolt Torque for Metric bolts * Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by %. * GRADE or CLASS value for bolts and capscrews are identified by their head markings. CLASS. CLASS. CLASS 0. A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) () 0 () () () () () () () () 0 () 0 () () (0) () 0 () () 0 () 0 (0) () () () () -- -- () 0 () -- -- () () -- -- 0 () () -- -- 0 (0) GRADE- GRADE- GRADE- CLASS. CLASS. CLASS 0... 0. Page
ASSEMBLED & GALLON REAR MOUNT SPRAYER Shown without tank. Page
& GALLON REAR MOUNT SPRAYER PARTS BREAKDOWN 0 0 0 0 0 Page
& GALLON REAR MOUNT SPRAYER PARTS LIST REF. PART NO. NO. QTY. DESCRIPTION. 0000 / Flatwasher. 000 / Flatwasher. 000 / - UNC x / Square Hd. Set Screw. 00 Hairpin (/"). 00- Three-Point Pin (Top). 000 / - UNC x Hex Hd. Bolt. 0 /"- UNC x " Square U-bolt. 0 /" Quick Pin. 0 / - UNC Nylon Insert Locknut 0. 0 /"-0 UNC Nylon Insert Locknut. 00 / - UNC Nylon Insert Lock Nut. 00 / - UNC x Hex Hd. Bolt. 0 / - UNC x Hex Hd. Bolt (full thread). 0 Strap ONLY (0 polyester strap). 0 " Square Cap Plug. 0 /"-0 UNC x /" Square U-bolt. 0 / - UNC x. Round U-Bolt. 0 /" Round Cap Plug. 0-0 Left Side Frame ( Gallon) - 0-0 Left Side Frame ( Gallon) 0. 0-0 Right Side Frame ( Gallon) - 0-0 Right Side Frame ( Gallon). 00-0 Legs. 0-0 Top Crossmember. 0- Bottom Cross Shaft. 0- Lock Collar. 0-0 Left Boom Mount. 0-0 Right Boom Mount. 0-0 Control Valve Mount. 0-0 Bottom Shaft Brace. 0- L Bracket for Strap 0. 0- PTO Pump Storage Mount. P Gallon Tank for Electric Pump Only (includes Lid) - P Gallon Tank for Electric Pump Only (includes Lid) - P A Gallon Tank for Roller Pump Only (includes Lid) - P A Gallon Tank for Roller Pump Only (includes Lid). PLA " Lid. 00 / -0 UNC x Round U-bolt Please order replacement parts by PART NO. and DESCRIPTION. Page
SINGLE SECTION PLUMBING PARTS BREAKDOWN FOR & GALLON Strap Not Included See pages - for Strap Assembly Breakdown. NOTE: Use thread sealant on all threaded fittings. 0 0 0 D C B 0 0 0 a b c A * 0 d 0 Page
SINGLE SECTION PLUMBING PARTS LIST REF. PART NO. NO. QTY. DESCRIPTION. 00 /" Flatwasher *. C00 Hypro Roller Cast Iron Pump with out 0/000RPM Multi-Speed Quick Coupler *- XL00 - Hypro Roller Silver Cast Pump with out 0/000RPM Multi-Speed Quick Coupler. 0 /"-0 UNC Nylon Insert Locknut. 00 /"-0 UNC x " Hex Head Bolt. 0-0 Handgun Storage Bracket. 00 Quick Coupler. 0RB - /" I.D. Rubber Hose. 0GB 0 lb. Brass Pressure Gauge *. 0L-PP " Hand Spray Gun w/00 Tip Included 0. 0RB - /" Rubber Hose. 0RB - /" I.D. Rubber Hose. 0 Single Agitation Wand Assembly. BH 0 /" Gear Clamp. BH /" Gear Clamp. BEL /" MPT x /" Hose Barb Elbow (GFP). A /" MPT x /" Hose Barb. EL -/" MPT x /" Hose Barb Elbow. M00 / MPT Nipple. 0- Plumbing Hanger 0. B0H -/ Gear Clamp. BA / MPT x / Hose Barb (GFP). BEL / MPT x / Hose Barb Elbow (GFP). BM00 / MPT Nipple (GFP). BTT / FPT Tee (GFP). RVF 0 /" Line Strainer w/0 mesh screen a. RVFC /" Strainer Cap b. RVF0 0 Mesh Screen for /" Strainer c. RVFGV Viton O-ring for /" Strainer d. RVFB Strainer Bowl. UV0FP / Poly Ball Valve *. B Single Unit Valve *. 0 /" Pressure Relief Valve. A /" MPT x /" Hose Barb 0. A /" MPT x /" Hose Barb. BEL /" MPT x /" Hose Barb Elbow (GFP). TF / FPT Tee x /. 000 / Lockwasher. 00 / -0 UNC x / Hex Hd. Bolt. 0-0 Pump Mounting Bracket. 0 Roller Pump Chain and hook. 00 / - UNC x / Hex Hd. Bolt (Gr.) Please order replacement parts by PART NO. and DESCRIPTION. * denotes further breakdown OPERATING INSTRUCTIONS. Fill the tank with water.. Open the Ball valve (A) in the pump intake line.. Open (counter clockwise) the pressure relief valve (B).. Open the Direct-o-valve (C).. Open the agitation valve (D).. Slowly close the pressure relief valve (B) until the desired spraying pressure is reached with the boom spraying.. If adequate spraying pressure cannot be reached, slowly close the agitation valve (D) until the desired spraying pressure is reached.. Check for leaks.. Start and run pump. Page
THREE SECTION PLUMBING PARTS BREAKDOWN FOR & GALLON 0 0 C B D 0 NOTE: Use thread sealant on all threaded fittings. SAFETY STAND 0 0 A a b c d * 0 0 Page
THREE SECTION PLUMBING PARTS LIST REF. PART NO. NO. QTY. DESCRIPTION. 00RB - " I.D. Rubber Hose. 0RB - /" I.D. Rubber Hose. 0GB 0 lb. Brass Pressure Gauge *. 0L-PP " Hand Spray Gun. 0RB - /" Rubber Hose. 0RB - / Rubber Hose. 0 Single Agitation Wand Assembly. A / MPT x / Hose Barb. BH /" Gear Clamp 0. BH Gear Clamp. BH 0 /" Gear Clamp. 0- Plumbing Hanger. BEL /" MPT x /" Hose Barb Elbow (GFP). BEL -/ -MPT x Hose Barb Elbow. BM00 / MPT Nipple (GFP). BTT / FPT Tee (GFP). A /"MPT x /" Hose Barb. M00 /" MPT Nipple. UV0FP / Poly Ball Valve. B0H -/ Gear Clamp. BA / MPT x / Hose Barb (GFP). EL0 / MPT x Hose Barb Elbow (GFP). 000 / Flatwasher. 00 / - UNC x -/ Hex Head Bolt. 0 / - UNC Nylon Insert Locknut. RVF 0 /" Line Strainer w/0 mesh screen a. RVFC /" Strainer Cap b. RVF0 0 Mesh Screen for /" Strainer c. RVFGV Viton O-ring for /" Strainer d. RVFB Strainer Bowl *. 0 /" Pressure Relief Valve *0. AAI Section Valve. BA /" MPT x /" Hose Barb. BEL /" MPT x /" Hose Barb Elbow (GFP) *. C00 Hypro Roller Cast Iron Pump with out 0/000RPM Multi-speed Quick Coupler *- XL00 - Hypro Roller Silver Cast Pump with out 0/000RPM Multispeed Quick Coupler. F00 /" FPT Plug (GFP). TF / FPT Tee x /. 000 / Lockwasher. 00 / Flatwasher. 00 / -0 UNC x / Hex Hd. Bolt. 0 / -0 UNC Nylon Insert Locknut 0. 0-0 Pump Mounting Bracket. 00 / - UNC x / Hex Hd. Bolt (Gr.). 00 Quick Coupler Adapter. 0 Roller Pump Chain with Hook. BEL /" MPT x /" Hose Barb Elbow (GFP) Safety Stand. 00 /"- UNC Nylon Insert Locknut. 0-0 Safety Stand. 0- Safety Stand Mounting Plate. 00 /"-0 UNC x " Round U-bolt. 0000 /" Flatwasher 0. 000 /"- UNC x -/" Square U-bolt. 0 /"-0 UNC Nylon Insert Locknut. 00 /" Flatwasher Please order replacement parts by PART NO. and DESCRIPTION. * denotes futher breakdown. Fill the tank with water. OPERATING INSTRUCTIONS. Start and run pump.. Open the Ball valve (A) in the pump intake line.. Open (counter clockwise) the pressure relief valve (B).. Open the Tee valve (C).. Open the agitation valve (D).. Slowly close the pressure relief valve (B) until the desired spraying pressure is reached with the boom spraying.. If adequate spraying pressure cannot be reached, slowly close the agitation valve (D) until the desired spraying pressure is reached.. Check for leaks. Page
OPTIONAL SINGLE SECTION ELECTRIC SOLENOID 0 NOTE: Use thread sealant on all threaded fittings. REF. PART NO. NO. QTY. DESCRIPTION. 0 / Nylon Insert locknut. 000 / Flatwasher. 000 / NC x Gr. Hex head bolt. 0GB 0 lbs. Brass Pressure Gauge. -0 Electric control mount. 0-0 Right Boom Mount. BEL / MPT x / Hose barb elbow (GFP). BM00 / MPT Nipple (GFP). BEL /" MPT x / Hose barb elbow (GFP) 0. 0PP / NPT Piston style press. rel. valv.. BTT / FPT Tee. UVOFP /" Poly ball valve. A /"MPT x /" Hose Barb. BTTG / FPT Tee w/ Gauge Port. Electric Solenoid Valve w/ screws. 0 Wiring Harness f/ elec. solenoid (not shown) Page 0
OPTIONAL THREE SECTION ELECTRIC SOLENOID To Hand Gun 0 0 To pump port marked outlet. To Tank Agitation To tee in suction hose (# see page ) NOTE: Use thread sealant on all threaded fittings. REF. PART NO. NO. QTY. DESCRIPTION. 0 / Nylon Insert locknut. 000 / Flatwasher. 000 / NC x Gr. Hex head bolt. TF / FPT Tee x /. -0 Electric control mount. 0-0 Right Boom Mount. BEL / MPT x / Hose barb elbow (GFP). BM00 / MPT Nipple (GFP). BA /" MPT x / Hose barb 0. 0PP / NPT Piston style press. rel. valv.. BTT / FPT Tee. UVOFP /" Poly ball valve. BA / MPT x / Hose barb (GFP). 0RB - / ID. Rubber Hose. A /"MPT x /" Hose Barb. BH / Gear Clamp. BEL / MPT x / Hose barb (GFP). T / FPT Tee - - Section Console w/harness, gauges, and screws. Electric Solenoid valve 0. 00 Regulator valve Page
ELECTRIC PUMP PLUMBING PARTS BREAKDOWN FOR & GALLON NOTE: Use thread sealant on all threaded fittings. Strap Not Included See page - for Strap Assembly Breakdown. ELECTRIC PUMP PLUMBING PARTS LIST REF. NO. PART NO. QTY. DESCRIPTION. 00 /" Flatwasher. 00 /"-0 UNC x -/" Hex Hd. Bolt. 00 /"-0 UNC x " x " Rd. U-bolt. 00 Toggle Switch. 00 / - UNC Nylon Insert Locknut. 0 /"-0 UNC Nylon Insert Locknut. 00 / - UNC x Hex Head Bolt. 000 /" MPT x /" FPT Ball Valve. 00 /"- 0 UNC x " Hex Head Bolt 0. 0- Switch Mount. 0 0 ft. Wire Harness Assembly. NB / MPT x / MPT Strainer Fitting. 0-0 Handgun Storage Bracket. 0-0 Pump Mounting Bracket. 0RB - /" I.D. Rubber Hose. 0L-PP " Low Pressure Spray Gun w/tip. 0RB - /" I.D. Rubber Hose. RB / MPT x / FPT Reducer Fitting. 0GB 0 lb. Brass Pressure Gauge 0. 000 0 Electric VDC Pump (. gal per min.). 0 Swivel Nut. 0NY 0 Mesh Poly Strainer. A /" MPT x /" Hose Barb. A /" MPT x /" Hose Barb. BH /" Gear Clamp. BEL /" MPT x /" Hose Barb Elbow. BEL /" MPT x /" Hose Barb Elbow. BM /" MPT x /" FPT Reducer Fitting. BTTG /" FPT Tee 0. EL /" MPT x /" Hose Barb Elbow. EL /" MPT x /" Hose Barb Elbow. K00 / /" Hose Barb Please order replacement parts by PART NO. and DESCRIPTION. 0 0 0 Page
NOTE: Use thread sealant on all threaded fittings. GPM PUMP PLUMBING PARTS BREAKDOWN Strap Not Included See page - for Strap Assembly Breakdown. ELECTRIC PUMP PLUMBING PARTS LIST REF. NO. PART NO. QTY. DESCRIPTION. 00 /" Flatwasher. 00 /"-0 UNC x -/" Hex Hd. Bolt. 00 /"-0 UNC " Rd. U-bolt. 00 Toggle Switch. 00 / - UNC x Hex Hd. Bolt. 0 /"-0 UNC Nylon Insert Locknut. 00 /"- UNC Nylon Locknut. 000 /" MPT x /" FPT Ball Valve. 00 /"- 0UNC x " Hex Head Bolt 0. 0- Switch Mount. 0 0 ft. Wire Harness Assembly. 0-0 Handgun Storage Bracket. 0-0 Pump Mount. 0RB - /" I.D. Rubber Hose. 0 Electric VDC Pump ( gal. per min.). 0PP /" NPT Pressure Relief Valve. 0L-PP " Low Pressure Spray Gun w/tip. 0RB - /" I.D. Rubber Hose. 0 Single Agitation Wand Assembly 0. 00GB 00 lb. Brass Pressure Gauge. M00 / MPT Nipple. BA /" MPT x /" Hose Barb. A /" MPT x /" Hose Barb. BH /" Gear Clamp. BEL /" MPT x /" Hose Barb Elbow. BEL /" MPT x /" Hose Barb Elbow. BM /" MPT x /" FPT Reducer Fitting. BTTG /" FPT Tee. BRB -/ x / Reducer Bushing 0. EL /" MPT x /" Hose Barb Elbow. EL /" MPT x /" Hose Barb Elbow. RVB 0 Strainer Assembly w/ 0 mesh screen Please order replacement parts by PART NO. and DESCRIPTION. 0 0 0 Page
TRUSS-T BOOM MOUNTING PARTS BREAKDOWN TRUSS-T BOOM MOUNTING PARTS LIST REF. PART NO. NO. QTY. DESCRIPTION. 0- Boom/Safety Stand Mounting Plate. 000 /"- UNC x -/" Square U-bolt. 0000 0 /" Flatwasher. 00 0 /"- UNC Nylon Insert Locknut. 0-0 Safety Stand. 00 /"- UNC x " Round U-bolt. 0 /"-0 UNC x -/" Square U-bolt. 00 /" Flatwasher. 0 /"-0 UNC Nylon Insert Locknut Please order replacement parts by PART NO. and DESCRIPTION. 0 NOTE: Boom shown below is model DB foot boom. 0 NOTE: The mounting brackets (#) and attaching hardware are used to mount the ' Boom in the same manner. DB HINGE ASSEMBLY ' AND ' BOOM ASSEMBLY PARTS BREAKDOWN. APP0 APP0 PSI Ball Check Valve. AN. AN. Flood Jet Spray Tip. 0 0 /" FPS Swivel Nut. NTL NTL /" Elbow Spray Nozzle Fitting w/nut. - - 0-0 Spring Anchor Angle (DB Only). - - 0-0 Boom Support Plate (DB Only) Page Please order replacement parts by PART NO. and DESCRIPTION. DB & DB PARTS LIST 0 REF. NO. PART NO. QTY. DESCRIPTION. 0- Boom Mounting Plate. 000 /" x -/" Sq. U-bolt (ON DB). 000 /" x -/" Sq. U-bolt (On DB). 0000 /" Flatwasher. 00 /"- UNC Nylon Insert Locknut. 0 /"-0 UNC x -/" Square U-bolt. 00 /" Flatwasher. 0 /"-0 UNC Nylon Insert Locknut 0. 000 / - UNC Jam Nut. 00 / - UNC x -/ Hex Head Bolt REF. PART PART NO. NO. QTY. NO. QTY. DESCRIPTION DB DB ' & ' Boom Assembly. 0-0 0-0 Center Boom Section. 0-0 0-0 Right Wing Section 0. 0-0 00-0 Left Wing Section. 000-000- Wing Hinge Pin (includes two ). / Clinch Nut (incl d in 000-). 0 0 Spring. 00 00 /"- UNC x -/" Tension Bolt. 0 0 /"- UNC Nylon Insert Locknut. T T /" Insert Tee. BH BH /" Gear Clamp. 0RB - 0RB - /" I.D. Rubber Hose. NHT NHT Hose Tie 0. NTT NTT /" Tee Nozzle Fitting w/nut B B Nozzle Nut B B -/ Boom Clamp Assembly. 00-00- -/" Boom Clamp. 000 000 /"-0 UNC x /" Hex Hd. Bolt. 000 000 /"-0 UNC Nut
(0) BYPASS VALVE PARTS BREAKDOWN (0) BYPASS VALVE PARTS LIST 0 REF. PART NO. NO. DESCRIPTION. AL Guide Sleeve, aluminum *. SS Outside Spring, stainless steel *. SS Inside Spring, stainless steel. AL Spring Retainer, aluminum *. NY Washer, nylon. SS Adjusting Nut, stainless steel. AL Bonnet, aluminum. ICP Screw, steel cadium plated ( req'd.). AL Lock Nut, aluminum 0. ALSS Adjusting Stem (subassembly) *. FA Diaphragm, fairprene. 0SS Stop Spring, stainless steel, type 0 *. NY Backup seat, nylon. SS Screw, stainless steel. 0SS Chamber Insert, ss, type 0. /NY Body, nylon (for 0 /). 0IZP Clamp Plate, steel, zinc plated. 00 / Pipe Plug, nylon AB0 Repair Kit (includes items with *) Please order replacement parts by PART NO. and DESCRIPTION. 0 (B) DIRECT-O-VALVE PARTS BREAKDOWN (B) DIRECT-O- VALVE PARTS LIST REF. PART NO. NO. DESCRIPTION. 0NY Handle (Nylon). 0SS Groove Pin (Stainless Steel). 0PP Body Insert (Polypropylene) *. 0VI O-ring (Viton). 0SS Washer (Type, Stainless Steel) *. 0VI O-ring (Viton). 0SS Spring (Type, Stainless Steel). 0 Stem (Stainless Steel & Polyethylene). 0PP Body (Polypropylene) 0. 0SS Retaining Clip (Stainless Steel) ABB Spare Parts Kit (includes items with *) Please order replacement parts by PART NO. and DESCRIPTION. (AAI) TEE VALVE PARTS BREAKDOWN 0 0 Page (AAI) TEE VALVE PARTS LIST REF. PART NO. NO. DESCRIPTION. 0 /SS /" x /" Cotter Pin, stainless steel. IZP Handle, steel & zinc plated.a 0SS Rivet, stainless steel *. 0IZP Rivet, steel, zinc plated *. IZP Handle Washer, steel, zinc plated. IZP Selector Shield, steel, zinc plated *. CE Selector Shield Tip, celcon. CE Spacer, celcon. SS Main Stem, stainless steel *. 0IZP Screw, steel, zinc plated ( required) 0. AL Cover Plate, aluminum *. BU Gasket, buna-n *. 0LEA Packing, thermo-leather ( required). 0SS Packing Gland, stainless steel. SS Main Spring, stainless steel. SS Washer, stainless steel. AL Selector Cam, aluminum. SS Guide Nut, stainless steel. SS Valve Spring, stainless steel ( req d.). CE Valve Stem, celcon ( required) 0. AL Body, aluminum *. POL Seat Plate, polyethylene ( required). AL Outer Adapters, aluminum ( required) AB Spare Parts Kit (includes items with *)
SPRAY WAND PARTS BREAKDOWN 0 0 SPRAY WAND PARTS BREAKDOWN REF. PART REF. PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION. NYB Housing Assembly. 0SS Trigger Stop Spring. 0 ZP Screw. INP Stem Nut. ZP Screw. Packing Screw. SS Washer. *AL Gasket. Spring Retainer. * BU Packing Cup. 0SS Spring 0. SS Stem ". Spring Guide. Stem Guide Nut. 0 Trigger Guide. * Stem End. 0DEL Lock Spring Ring. Inlet Body 0. 0FRP Trigger Lock. " Wand Extension. 0FRP Trigger. *0BRTF Valve Seat subassembly. 0 0SS Roll Pin. 00 PP Adjustable Tip (ordered separately). 0 0SS Roll Pin Included with Wand Above. INP # Burr AB0L Parts Kit (includes all items with *) Please order replacement parts by PART NO. and DESCRIPTION. PART NO. 000 0 VDC continuous duty motor and positive displacement diaphragm pump. Pump is equipped with viton valves, santoprene diaphragm and will bypass liquid at PSI.. GPM maximum discharge. /" FPT ports. If diesel fuel is used in this pump, flush after use.. GPM ELECTRIC PUMP PARTS BREAKDOWN Always flush pump thoroughly after each and every use. ELECTRIC PUMP PARTS LIST REF. PART NO. NO. DESCRIPTION. 0 Pump head complete w/viton parts (includes items # - #). 00 Upper Housing Kit. 0 Viton Valve Kit w/ PSI bypass. 0 Santoprene Diaphragm Kit. 0 Lower Housing Drive ( Cam). 0 0 Motor and Base Assembly Page
GPM ELECTRIC PUMP (0) PARTS BREAKDOWN OPT. ELECTRIC PUMP (0) PARTS LIST REF. NO. PART NO. DESCRIPTION. 0RB / I.D. Rubber Hose. 0 Valve Housing Assembly. 0 Lower Housing Assembly. BH / Hose Clamp. 0 Upper Housing Assembly. RVB 0 /" MPT x /" Hose Barb Bowl Filter. BA /" MPT x /" Hose Barb. BEL /" MPT x /" Hose Barb Elbow. Micro Switch (Inside Case) Please order replacement parts by PART NO. and DESCRIPTION. PTO DRIVEN ROLLER PUMP PARTS LIST CAST IRON C00D SILVER CAST XL00 0 SILVER CAST ROLLER PUMP PARTS LIST XL00 REF. NO. PART NO. QTY. DESCRIPTION. 000 Name Plate (specify pump model no.).. BAC *0 000 Ball Bearing (sealed) Viton Seal (standard). 000 00 End Plate (Silver Cast) (includes Seal #).. *0 000 *00 000 O-ring for End Plate Super Roller - 00 000 Polypropylene Roller (optional).. 000 00 000 00 Rotor with Shaft (Silver Cast) Shaft Only. 0. 000 00 00 Body (Siver Cast) (includes Seal #) Quick Coupler Adapter-Multi Speed - 0 00 - Repair Kit: contains items marked (*) Page CAST IRON ROLLER PUMP PARTS LIST C00D REF. NO. PART NO. QTY. DESCRIPTION. 000 Name Plate (specify pump model no.).. BAC *0 000 Ball Bearing (sealed) Viton Seal (standard). 000 00C End Plate (includes Seal #).. *0 000 *00 000 O-ring for End Plate Super Roller - 00 000 Polypropylene Roller (optional).. 000 00C 000 00 Rotor with Shaft Shaft Only. 0. 000 00C 00 Body (includes Seal #) Quick Coupler Adapter-Multi Speed - 0 00 - Repair Kit: contains items marked (*)
SPRAYER CHECKLIST: Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later.! WARNING: To Prevent Serious Injury Or Death Keep hands, feet, and loose clothing away from rotating parts. Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals. Check Before Going To The Field :. NOZZLES Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height.. HOSES Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines.. TANK Remove and clean agitator orifices. Check orifices for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition.. CONTROLS Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.. PUMP Check to be sure pump turns freely.. FRAME Be sure all bolts are tightened.. REPLACEMENT PARTS Replace all worn or damaged parts. After Season Care: NOTE: It is important to wear proper safety equipment when cleaning the sprayer. See your chemical or fertilizer package for this information.. After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.. When cleaned, tank should have all openings closed or covered to keep dirt from entering.. Pump should be flushed with RV anti freeze and pump ports plugged to keep out moisture and air.. Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).. Clean tip opening with a wooden toothpick. Never use wire or hard object that could distort opening.. Dispose of all unused chemicals or solutions in a proper and ecologically sound manner.. Water rinse and dry tips before storing. NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations. DETHMERS MFG. COMPANY P.O. BOX 00 0th St., BOYDEN, IA. PH: () - FAX: () -0 TOLL FREE: -00-DEMCO (-00--) www.demco-products.com Page