Spicer Drive Axles Illustrated Parts List AXIP0065 September 2007 S111
TABLE OF CONTENTS TABLE OF CONTENTS Models... 2 General Information... 3 How To Use Illustrated Parts List...3 Model Identification... 4 Forward Axle Parts Explode... 6 Forward Axle Parts List... 7 Bearing Spacers... 8 Gear & Pinion Kits... 9 Axle Housing Parts Explode...10 Axle Housing Parts List...10 Axle Housings...11 Axle Shafts...11 Service Carriers...12 Kits and Assemblies...12 1
Models Models The following models are represented in this publication. Single Reduction Models Model Axle Capacity Gear Size S111 14,500 Lbs 12.25 (311 mm) Hypoid Gear, Nom. Single Reduction Models with Limited Slip Model Axle Capacity Gear Size S111L 14,500 Lbs 12.25 (311 mm) Hypoid Gear, Nom. 2
General Information General Information How To Use Illustrated Parts List Ordering Parts This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to find information. Use this book to order parts for your Spicer Axle. For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps, are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with NSS. Kits and Assemblies Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listing. See the Appendix for detailed information concerning kits applicable to this model. Abbreviations AR - As Required - Parts that vary in quantity with each axle. Example: shims NSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: brake shoes. RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward. RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket. Assy - Assembly Brg - Bearing Diff - Differential Hsg - Housing Inv- Involute IASS - In Axle Speed Sensor ABS - Antilock Brake System N/A - Not Applicable Str- Straight Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages that accompany the drawings. Notes are included on illustrations where needed. Parts Listings Parts listings are defined by parts groupings and are broken down by service assemblies. Parts Listings identify a part for servicing with the following categories: Item - corresponds with numbers on illustrations for part identification Description - specifies part name or description Quantity (Qty) - quantity required for assembly Current Part - service part numbers are broken down by model, type or other applicable information Notes - define unique characteristics or replacement notes Kits / Assy s Where Used - indicates Kits or Assemblies that contain a particular part Other pertinent information is listed in tables or parts listings as required. Effectively Using a Parts Listing Example Follow the example below to locate and order exactly what is required for servicing. Match to items on illustration Item Use to identify Part Description Order this quantity for servicing Qty Order Part Number by Model indicated Part Number 7 Inner Pinion Bearing Cup 1 129561 8 Inner Pinion Bearing Cone 1 129562 Indicates information important to ordering or use Notes Summary of Kits and Assemblies Item Description Part Number Notes WHEEL DIFF SIDE GEAR KIT 504003 Includes items 17 & 29 TRUETRAC KIT 504004 3
SPICER Model Identification Model Identification Locating Model Designation Information Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information in this book and to identify the correct parts for servicing. Drive Axles CUST. PART NO. SPEC. SERIAL NO. MODEL PART NO. RATIO MADE IN: Model Number, Part Number and Serial Number are located on the data plate on the axle centerline Drive Axle Assembly Tag 1. The OEM part number assigned to the axle build. 2. The specification number assigned to the axle build by Spicer. The spec number will identify all the component parts of the axle as built by Spicer, including special OEM requirements such as yokes or flanges. 3. The axle model identification. 4. The production or service part number of the carrier assembly. 5. The gear ratio of the axle. 6. The serial number of the carrier assembly assigned by the manufacturing plant. Note: When inquiring about specific information on your axle, write down all of the above information from your tag and call your local OEM dealer or your Dana representative. 7. Country of Origin The axles illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications. When ordering replacement axle shafts, note the part number stamped into the flange. Axle Shaft Part Number 4
Model Identification Using Model Designation to Identify Axle Components The Axle Model Identification number contains information that is important to understand when purchasing service parts or new components. The Model Identification number provides important vehicle, capacity and application information and model features. Use this guideline to understand your Axle Model Identification. If you need assistance, contact your Dana representative. S - Sin gle R ear Axle G AW R a t i n g x 1 0 00 l bs. S 14-1 1 1 L O ptions B - B us Specif i c D - Diff erential L o c k H - Heavy W all I - I nte g ral B r ake L - Lim i t e d - S lip R - Retard er/parking B rake R ead y W - W i d e - t r ack 1 - S t andard Single Red uction 2 - D u al Range 3 - Planetary Dou ble R e duction 4 - C o n t rolled T ract i o n Dif fer ential 5 - Helical Reduction D esign L evel Hea d Asse mbly S e r i e s 5
Forward Axle Parts Explode Forward Axle Parts Explode 12 13 10 17 18 19 20 11 10 16 9 26 15 27 29 10 14 19 20 18 21 28 24 23 25 22 9 8 7 6 5 4 3 2 1 30 29 17 6
Forward Axle Parts List Forward Axle Parts List Item Part Name Qty Part Number Remarks 1 Pinion Nut 1 130542 2 Companion Flange Assy 1 5009516 3 Pinion Oil Seal 1 127591 OUTER PINION BEARING KIT 504000 Includes items 4-5 4 Outer Pinion Bearing Cone 1 012496 5 Outer Pinion Bearing Cup 1 012495 6 Bearing Pre-Load Spacer 1 See page 8 INNER PINION BEARING KIT 504001 Inludes items 7-8 7 Inner Pinion Bearing Cup 1 129561 8 Inner Pinion Bearing Cone 1 129562 9 Ring & Pinion - NSS 1 See page 9 10 Carrier Sub-Assy. - With ABS -NA 1 130747 Order Complete Carrier Assy, see page 12. 11 Cotter Pin 2 090873 12 Carrier Cap Bolts 6 130596 13 Carrier Cap Washer 6 128415HX 14 Sensor Assy 1 130771 15 Capcrew - Sensor Assy 1 2001850 16 Tone Ring 1 4.10 Ratios 130770 4.44 & 4.88 Ratios 130602 17 Ring Gear Bolts 10 132820 DIFFERENTIAL BEARING KIT 504002 Includes items 18-19 18 Bearing Cone 2 HB105 19 Bearing Cup 2 HA102 20 Diff Bearing Adjuster 2 360HR101 21 Differential Case - Plain Half 1 133775 22 Fill Plug 1 054254 WHEEL DIFF SIDE GEAR KIT 504003 Includes items 23-29 23 Side Pinion Thrust Washer 2 129305 24 Side Pinion 2 127364 25 Side Gear 2 130522 26 Dowel Pin - Short 1 130605 27 Differential Shaft 1 133772 28 Side Gear Thrust Washer 1 127386 29 Dowel Pin - Long 2 132821 TRUETRAC KIT 504004 Includes items 17, 29-30 30 Optional Truetrac - NSS 1 133886 7
Bearing Spacers Bearing Spacers Part Number Spacer Thickness (mm) (in) 130543 27.23 1.0720 130545 27.28 1.0740 130547 27.33 1.0760 130549 27.39 1.0783 130551 27.44 1.0803 130553 27.49 1.0823* 130555 27.54 1.0843 130557 27.59 1.0862 130559 27.61 1.0872 130561 27.64 1.0881 130563 27.66 1.0891* 130565 27.69 1.0902* 130567 27.72 1.0911* *Most Popular Part Number Spacer Thickness (mm) (in) 130569 27.74 1.0922 130571 27.77 1.0931* 130573 27.79 1.0941* 130575 27.82 1.0952* 130577 27.84 1.0961 130579 27.87 1.0972 130581 27.89 1.0981 130583 27.92 1.0991 130585 27.94 1.1002 130587 27.97 1.1011 130589 28.00 1.1022 130591 28.05 1.1043 130593 28.10 1.1063 *Most Popular 8
SPICER Gear & Pinion Kits Ring Gear & Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets Complete Identification is stamped on both parts as shown on the drawing below. All Service Gear sets include ABS option cutout on ring gear. Tone rings are sold seperately. Order by Dana Kit number, which includes drive pinion nut. Single Reduction Ring Gear Gear & Pinion Kits 34 Inv. Spline 12.25 (311 mm) Hypoid Gearing Pinion Nut Part No. 130542 Matched Gear Set Number Part Number Ring Gear Teeth Self Locking Nut L7038 Side L7038 88678 39-6 Pinion EA-93 Manufacturing Numbers Pinion Teeth JF-19 Part Number 6-39 Indicates Genuine Spicer Parts 85405 Front JD77 93 Pinion Teeth Ring Gear Teeth Manufacturing Numbers Ratio For Service Order Kit No. Gear (NSS) Pinion (NSS) Tooth Combo Ring Gear Size (in.) 4.10 504005 132916 132900 41/10 12.25 4.44 504006 130772 130773 40/9 12.25 4.88 504007 132920 132904 39/8 12.25 Notes 9
Axle Housing Parts Explode Axle Housing Parts Explode 5, 7 6, 7 6, 7 5, 7 3 5, 7 5, 7 8 5, 7 5, 7 5, 7 6, 7 6, 7 5, 7 Contact OEM for Wheel End Equipment 4 2 3 5 6 7 Carrier to Housing Fasteners (Viewed from front of axle) 4 1 8 9 10 11 12 13, 14 15 8B 8A Axle Housing Parts List Item Description Qty Part No. Notes 1 Axle Shaft 2 See Axle Shaft Chart page 11 2 Axle Housing Assy 1 323495 3 Spring Seat - NSS 2 302761 4 Shock Bracket - NSS 2 302752 AXLE HOUSING HARDWARE KIT 514120 Includes items 5-7, 17 5 Capscrew, Carrier to Hsg - Short 8 210115 40mm - M14 X 2 6 Capscrew, Carrier to Hsg - Long 4 210091 70mm - M14 X 2 7 Washer 12 128415HX 8 U-TUBE BREATHER KIT 507162 Includes items 8A-8B 8A Hose & Clamp Assy - NSS 1 129340 8B Breather Valve - NSS 1 302706.375-18 thread 9 Wheel Nut Assy 2 47858 10 Axle Shaft Bolt 16 45816 11 Axle Shaft O-Ring 2 47857 12 Spindle Oil Seal 2 131800 13 Outer Spindle Bearing Cone 2 550348 14 Inner Spindle Bearing Cone 2 566071 15 Brake to Housing Lock Nut 10 2001857 16 Magnet 1 129494 Not Illustrated NSS - Not Sold Seperately 10
Axle Shafts Axle Shafts Spicer S110 series axle shafts are used in sets, have unequal shaft lengths and may be location specific or Wheel Equipment specific. When replacing S110 axle shafts, locate the axle shaft part number or select the correct axle shaft from the chart below before placing your order. DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION. NUMBER OF SPLINES SPLINE TYPE: A=Angular I=Involute S=Straight PART NUMBER 210512 FLANGE TYPE: F=Flathead B=Bell BOLT HOLE TYPE: S=Straight T=Tapered SPLINE O.D. BODY O.D. BODY LENGTH BOLT CIRCLE Part No. Qty Spline Body O.D. Shaft Length Spline Length Flange O.D. Flange Holes 130524 1 34 1.56 41.000 3.228 6.079 8 (485-STR) 130758 1 34 1.56 38.642 3.228 6.079 8 (485-STR) 11
Service Carriers Service Carriers S111 12.25" (311 mm) Hypoid Gearing Side Gear # 130522 Ratio Side Gear Spline New Carrier 4.10 34 Involute 681352 4.44 34 Involute 681353 4.88 34 Involute 681354 S111L 12.25" (311 mm) Hypoid Gearing Side Gear # 130522 Ratio Side Gear Spline New Carrier 4.10 34 Involute 681355 4.44 34 Involute 681356 4.88 34 Involute 681358 Kits & Assemblies Description Part Number Axle Housing Hardware Kit 514120 Bearing Kits Differential Bearing Kit 504002 Inner Pinion Bearing Kit 504001 Outer Pinion Bearing Kit 504000 Truetrac Kit 504004 U-Tube Breather Kit 507162 Wheel Diff Side Gear Kit 504003 12
Cross Reference Dana Part Number Chrysler Part Number Description 45816 68036475AA Axle Shaft - Bolt 47857 68036474AA Ring - 0 47858 68036472AA Nut - Spindle 054254 68036478AA Plug - Manetic 090873 68036481AA Cotter Pin 127591 68036498AA Oil Seal 130524 68036463AA Axle Shaft 130542 68036510AA Locknut - Hex, Flanged 130543 68036514AA Pinion Bearing Spacer 130545 68036518AA Pinion Bearing Spacer 130547 68036519AA Pinion Bearing Spacer 130549 68036520AA Pinion Bearing Spacer 130551 68036521AA Pinion Bearing Spacer 130553 68036522AA Pinion Bearing Spacer 130555 68036523AA Pinion Bearing Spacer 130557 68036524AA Pinion Bearing Spacer 130559 68036525AA Pinion Bearing Spacer 130561 68036526AA Pinion Bearing Spacer 130563 68036527AA Pinion Bearing Spacer 130565 68036528AA Pinion Bearing Spacer 130567 68036529AA Pinion Bearing Spacer 130569 68036530AA Pinion Bearing Spacer 130571 68036531AA Pinion Bearing Spacer 130573 68036532AA Pinion Bearing Spacer 130575 68036533AA Pinion Bearing Spacer 130577 68036534AA Pinion Bearing Spacer 130579 68036535AA Pinion Bearing Spacer 130581 68036536AA Pinion Bearing Spacer 130583 68036537AA Pinion Bearing Spacer 130585 68036538AA Pinion Bearing Spacer 130587 68036539AA Pinion Bearing Spacer 130589 68036540AA Pinion Bearing Spacer 130591 68036541AA Pinion Bearing Spacer 130593 68036542AA Pinion Bearing Spacer 130596 68036513AA Capscrew 130602 68036499AA Ring - Tone Wheel 130605 68036562AA Pin - Dowel 130758 68036462AA Axle Shaft 130770 68036571AA Ring - Tone Wheel 130771 68036479AA Sensor - Assy Active 131800 68036471AA Seal - oil 132820 68036509AA Capscrew - Hex 132821 68036512AA Pin - Dowel 133775 68036561AA Case Diff Plain Half 210091 68036454AA Capscrew Dana Part Number Chrysler Part Number Description 210115 68036453AA Capscrew 323495 68036450AA Axle Housing 504000 68036497AA Kit-Outer Pinion Bearing 504001 68036495AA Kit-Inner Pinion Bearing 504002 68036504AA Kit-Differential Bearing 504003 68036563AA Kit-Wheel Diff with Side Gear 504004 68036511AA Kit-Truetrac 504005 68036572AA Kit -Gear, Pinion & Nut (132938) 504006 68036565AA Kit -Gear, Pinion & Nut (130774) 504007 68036508AA Kit -Gear, Pinion & Nut (132942) 507162 68036456AA Kit - Breather & Tube 514120 68036452AA Kit - Axle Housing Hardware 550348 68036469AA Bearing Cone 566071 68036465AA Bearing Cone 681352 68036574AA Service Carrier S111 34I 410 ABS 681353 68036569AA Service Carrier S111 34I 444 ABS 681354 68036553AA Service Carrier S111 34I 488 ABS 681355 68036573AA Service Carrier S111L 34I 410 ABS LS 681356 68036566AA Service Carrier S111L 34I 444 ABS LS 681358 68036476AA Service Carrier S111L 34I 488 ABS LS 2001850 68036480AA Stud - Dowel 2001857 68036464AA Nut - Lock 5009516 68036461AA Companion Flange XT 128415HX 68036455AA Washer 360HR101 68036505AA Adjusting Ring 13
For spec ing or service assistance, call 1-877-777-5360 or visit our website at www.dana.com Dana Commercial Vehicle Products Group 3939 Technology Drive Maumee, Ohio, USA 43537 www.dana.com All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation. Printed in USA AXIP-0065 09/07