BFV : 14 : 10 : 12 BUTTERFLY VALVE

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Transcription:

BFV : 14 : 10 : 12 BUTTERFLY VALVE

Looks Like Conventional Butterfly Valve... 2

FEATURES HIGHER Cv Larger disc for larger flow Improved profile of disc provides minimum Resistance to flow BOTTOM STEM Stem design provides ease of servicing Larger bearing area to support the disc DOWNSTREAM CONNECTION MAXFLOW Butterfly Valve Series can be used for Downstream connection. The Butterfly Valve can also be used for end of line connection with or without a blind flange SEAL Bonded seal for extremely long life Smooth profile provides low torque. Essily replaceable DISC Spherical edge gives long life to seal Extremely low torque

FEATURES BUSH Two High Techno Polymer Bearings provides longer life of the stem, reduces the torque TOP STEM Stem are burnished for reducing the torque Perfect square drive Between disc and shaft RIGID VALVE FLANGE Suitable for mounting of all type of Hand Lever/ Gear Operator/ Actuator 4 Specifications are subject to change without notice

FEATURES : Bi-directional zero leakage butterfly valve ISO pad for mounting, Hand Lever/ Gear operator/ Actuator Stem design as per DIN 475, DIN 79 to mount Actuator, Gear Operator, Hand Lever Extremely small play between the stem and disc due to square drive Accurate dual stem sealing prevents leakage A sefety arrangement prevents the stem from lifting during maintenance or working with an actuator The burnished stem is supported in multiple high techno polymer bearings, This prevents deflection under high pressure. Provides smooth operation and long life Easily Serviceable at customer end Butterfly Valve can be mounted between flanges as per EN 1092, ASME/ ANSI, JIS BS-10. Refer Chart 100% factory tested under Water/ Air/ Vacuum berore the valve is packed and shipped 360º disc rotation Downstream connection is possible Standards followed ISO 5211, DIN 475, DIN 79 API 598, API 609, ANSI B 16.5#150, BS 5155 MAXFLOW offers complete Valve Automation Solution of Butterfly Valve mounted with Rotary Actuator, Limitswitch, NAMUR Solenoid Valve, Positioner, Air Filter, Regulator, Lubricator, Electric Actuator, Hand Lever, Manual Gear Operator, etc....but it is not Specifications are subject to change without notice 5

SPECIFICATION TECHNICAL DATA Nominal Diameter : DN50 DN600 Pressure Range (bar) : PN3.5, PN6, PN10, PN16 Flange accommodation : EN1092 (PN6, PN10, PN16) ANSI B16.5 #150 JIS 5K, 10K, 16K BS10 TABLE E, TABLE F, TABLE H Face to Face Dimension : API 609 (TABLE 1) Operating pressure : Differential Pressure : Vacuum : Depending on media and temperature Leakage Class : 100% Tightness at full differential Pressure Standards Followed : ISO 5211, DIN 475, DIN 79, API 598, API 609, ANSI B16.5 150, BS 5155 WORKING TEMPERATURE MATERIAL BODY/ DISC MAXIMUM EPDM PN3.5 PN6 PN10 PN16 Maximum bar 3.5 6 10 16 Maximum 3.5 6 10 16 ΔP bar MINIMUM MAXIMUM Cast Iron Body/ SS Disc +120 C -5 C +85 C -5 C +180 C -5 C Cast Iron Body/ SG Iron Disc +120 C -5 C +85 C -5 C +180 C -5 C SG Iron Body/ SS Disc +120 C -5 C +85 C -5 C +180 C -5 C SG Iron Body/ SG Iron Disc +120 C -5 C +85 C -5 C +180 C -5 C Cast Steel Body/ SS Disc +120 C -5 C +85 C -5 C +180 C -5 C Cast Steel Body/ SG Iron Disc +120 C -5 C +85 C -5 C +180 C -5 C SS Body/ SS Disc +120 C -30 C +85 C -30 C +180 C -5 C SS Body/ SG Iron Disc +120 C -5 C +85 C -5 C +180 C -5 C Any of Body/ Rilsan Coated Disc +80 C -5 C +80 C -5 C +80 C -5 C NBR MINIMUM MAXIMUM Viton MINIMUM MATERIAL WHITE EPDM HNBR SILICONE BODY/ DISC MAXIMUM MINIMUM MAXIMUM MINIMUM MAXIMUM MINIMUM Cast Iron Body/ SS Disc +80 C -5 C +100 C -5 C +200 C -5 C Cast Iron Body/ SG Iron Disc +80 C -5 C +100 C -5 C +200 C -5 C SG Iron Body/ SS Disc +80 C -5 C +100 C -5 C +200 C -5 C SG Iron Body/ SG Iron Disc +80 C -5 C +100 C -5 C +200 C -5 C Cast Steel Body/ SS Disc +80 C -5 C +100 C -5 C +200 C -5 C Cast Steel Body/ SG Iron Disc +80 C -5 C +100 C -5 C +200 C -5 C SS Body/ SS Disc +80 C -30 C +100 C -30 C +200 C -25 C SS Body/ SG Iron Disc +80 C -5 C +100 C -5 C +200 C -5 C Any of Body/ Rilsan Coated Disc +80 C -5 C +80 C -5 C +80 C -5 C 6 Specifications are subject to change without notice

SPECIFICATION Cv VALUE Cv (US-GPM OF WATER @ 1ΔP psi) SIZE 10 20 30 40 50 60 70 80 90 50 (2 ) 0.15 2 11 23 40 57 87 139 158 65 (2 1/2 ) 0.25 4 16 30 46 74 120 191 331 80 (3 ) 0.55 12 35 60 104 163 257 459 528 100 (4 ) 3 11 36 75 137 227 357 538 732 125 (5 ) 7 30 55 135 230 380 630 950 1484 150 (6 ) 38 64 158 280 453 733 1227 2030 2048 200 (8 ) 44 95 201 371 616 1037 1817 3105 4601 250 (10 ) 51 225 460 730 1237 1815 2815 4407 6115 300 (12 ) 65 208 521 1040 1887 3222 5314 7931 8313 350 (14 ) 72 248 708 1445 2172 3525 5529 8380 10293 400 (16 ) 84 501 1031 1763 2915 4846 7292 11292 13589 450 (18 ) 90 624 1286 2213 3689 6090 8971 14034 16585 500 (20 ) 104 811 1664 2842 4686 7719 11604 18297 21186 600 (24 ) 112 1110 2291 3939 6558 10813 15955 24425 29211 NOTE : Flow rates are measured at an accredited institute Test results can be submitted on request TORQUE The breakaway torque value in Nm is based on liquid and lubricant media. PN in bar SIZE DN50 2 DN65 21/2 DN80 3 DN100 4 DN125 5 DN150 6 3.5 5 9 12 15 18 38 62 158 212 328 452 560 700 798 6 6 12 14 20 24 43 73 170 235 350 483 590 720 823 10 10 17 18 27 40 100 130 190 270 630 850 1200 2000 3100 16 14 20 23 36 57 120 190 235 365 720 950 2200 3600 5800 Contact MAXFLOW for the exact torque for given application Torque in Nm DN200 8 DN250 10 DN300 12 DN350 14 DN400 16 DN450 18 DN500 20 DN600 24 WEIGHT in kg (Bare Shaft) SIZE DN50 2 DN65 21/2 DN80 3 DN100 4 DN125 5 DN150 6 DN200 8 DN250 10 DN300 12 DN350 14 DN400 16 DN450 18 DN500 20 DN600 24 WAFER BODY 2.70 3.10 3.90 5.40 7.40 10.00 13.60 21.20 35.00 58.00 80.00 98.00 148.00 252.00 LUG BODY 3.15 3.55 5.70 11.30 11.95 15.00 21.30 34.80 50.90 85.20 115.40 127.50 203.00 329.00 Specifications are subject to change without notice 7

ADAPTABILITY Maxflow valve can be adapted to multiple standard flanges Table below shows the large varieties of flanges that can be adapted Butterfly Valve adaptable to EN, ASME/ ANSI, JIS, BS Flange mounting Maxflow Butterfly valve can be used for Downstream connection with or without a blind flange STANDARD FLANGES SIZE DN50 (2 ) ANSI #150 EN/ DIN 1092 PN6 PN10 PN16 BS-10 TABLE-E TABLE-F TABLE-H 5K 10K 16K DN65 (2 1/2 ) PPPP P P P PPP DN80 (3 ) PPPP P P P PPP DN100 (4 ) PPPP P P P PPP DN125 (5 ) PPPP P NA NA PPP DN150 (6 ) PNA PP P P P NA PNA DN200 (8 ) PNA PP P NA NA NA NA P DN250 (10 ) PNA PP P P P NA PP DN300 (12 ) PNA PP P NA NA NA PNA NOTE : PLEASE REFER PAGE 11 FOR DN350 TO DN600 FLANGE CONNECTION DETAILS FOR WAFER BODY WITH CENTERING LUG. FLANGES PPPP P P P NA PP JIS NOTE : (1) P: FLANGE CONNECTION AVAILABLE (2) NA : FLANGE CONNECTION NOT AVAILABLE 8 Specifications are subject to change without notice

MATERIAL OF CONSTRUCTION 7 8 9 3 1 8 7 10 5 6 2 4 SR. NO. SR. PART MATERIAL PART MATERIAL NO. 1. BODY GG25 ( Cast Iron) GGG40 ( SG Iron) CF8M (SS 316) WCB ( Cast Steel) 2. DISC CF8M (SS 316) CF3M (SS 316L) CF8 (SS 304) WCB ( Cast Steel) GGG40 ( SG Iron) Rilsan Coated PTFE Coated PVDF Coated 3. Top Stem SS 410 SS 420 SS 316 4. Bottom Stem SS 410 SS 420 SS 316 5. Seal EPDM NBR Viton White EPDM HNBR Silicone 6. Spring Dowel Spring Steel 7. Bush Synthetic 8. Spring Ring Spring Steel 9. Anti Blowout Stainless Steel Bolt 10. Label Stainless Steel Aluminium PLEASE CONTACT MAX FLOW FOR ANY OTHER MATERIAL SPECIFICATION Specifications are subject to change without notice 9

DIMENSIONS ( All Dimensions are in mm ) WAFER BODY WITH CENTERING LUG I X NOS. OF HOLE 45 J PCD K T Q S R N P O DN80, DN100 DN50, DN65,DN125,DN150, DN 200, DN250, DN300 DN50 2 DN65 2 1/2 DN80 3 DN100 4 DN125 5 DN150 6 DN200 8 DN250 10 DN300 12 A 205 224 252 288 318 349 415 466 551 B 75 78 89 102 118 131 169 197 250 C 130 146 163 186 200 218 246 269 301 D 65 65 65 65 90 90 90 125 125 E 15 15 15 15 15 15 15 18 18 F 35 35 35 35 55 55 55 70 70 G 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 H F05 F05 F05 F05 F07 F07 F07 F10 F10 I X NO. OF HOLE Ø7X4 Ø7X4 Ø7X4 Ø7X4 Ø9X4 Ø9X4 Ø10X4 Ø12X4 Ø12X4 J PCD 50 50 50 50 70 70 70 102 102 K 14 14 14 14 17 17 17 22 22 L - - - - - - - - - M - - - - - - - - - N 16 16 16 16 19 19 19 24 24 O 43 46 46 52 56 56 60 68 78 P 96 105 130 153 182 213 265 316 380 Q 8 13 19 27 36 49 69 90 104 R 33 53 69 92 115 143 191 239 275 S PN10 125 145 160 180 210 240 295 350 400 S PN16 125 145 160 180 210 240 295 355 410 S ANSI 150 120.65 139.7 152.4 190.5 215.9 241.3 298.45 361.95 431.8 S 10K 120 140 150 175 210 240 290 355 400 S 16K 120 140 160 185 225 260 305 380 430 T PN10 M16x4 M16x4 M16x8 M16x8 M16x8 M20x8 M20x8 M20x12 M20x12 T PN16 M16x4 M16x4 M16x8 M16x8 M16x8 M20x8 M20x12 M20x12 M24x12 T ANSI150 M16x4 M16x4 M16x4 M16x8 M20x8 M20x8 M20x8 M22x12 M22x12 T 10K M16x4 M16x4 M16x8 M16x8 M20x8 M20x8 M20x12 M22x12 M22x16 T 16K M16x8 M16x8 M20x8 M20x8 M22x8 M22x12 M22x12 M24x12 M24x16 Note : Down Stream is not Possible. Alternatively, use Lug body Butterfly Valve 10 Specifications are subject to change without notice

DIMENSIONS ( All Dimensions are in mm ) WAFER BODY WITH CENTERING LUG L M N DN350,DN400,DN450,DN500,DN600 DN350 DN400 DN450 DN500 DN600 14 16 18 20 24 A 644 700 759 830 1000 B 288 320 348 380 454 C 356 380 411 450 546 D 175 175 175 175 210 E 23 23 23 23 25 F 100 100 100 100 130 G 5 5 5 5 7 H F14 F14 F14 F14 F16 I X NO. OF HOLE Ø19X4 Ø19X4 Ø19X4 Ø19X4 Ø24X4 J PCD 140 140 140 140 165 K - - - - - L Ø45 Ø45 Ø45 Ø45 Ø70 M 14 14 14 14 20 N 65 65 65 65 80 O 78 102 114 127 154 P 440 490 540 600 705 Q 124 145 165 185 225 R 317 355 400 465 564 S PN 10 460 515 565 620 725 S PN 16 470 525 585 650 770 S ANSI 150 476.25 539.8 577.9 635 749.3 S 10K 445 510 565 620 730 S 16K 480 540 605 660 770 T PN10 M20X16 M24X16 M24X20 M24X20 M27X20 T PN16 M24X16 M27X16 M27X20 M30X20 M33X20 T ANSI 150 M26X12 M27X16 M30X16 M30X20 M33X20 T 10K M22X16 M24X16 M24X20 M24X20 M30X24 T 16K M30X16 M30X16 M30X20 M30X20 M36X24 Note : Down Stream is not Possible. Alternatively, use Lug body Butterfly Valve Specifications are subject to change without notice 11

DIMENSIONS ( All Dimensions are in mm ) LUG BODY I X NOS. OF HOLE 45 J PCD D F H N K C A S B E G T Q R P DN50,DN65,DN80 O DN100,DN125,DN150,DN200 DN50 DN65 DN80 DN100 DN125 DN150 DN200 2 2 1/2 3 4 5 6 8 A 205 224 252 288 318 349 415 B 75 78 89 102 118 131 169 C 130 146 163 186 200 218 246 D 65 65 65 65 90 90 90 E 15 15 15 15 15 15 15 F 35 35 35 35 55 55 55 G 3.5 3.5 3.5 3.5 3.5 3.5 3.5 H F05 F05 F05 F05 F07 F07 F07 I X NO. OF HOLE Ø7X4 Ø7X4 Ø7X4 Ø7X4 Ø9X4 Ø9X4 Ø10X4 J PCD 50 50 50 50 70 70 70 K 14 14 14 14 17 17 17 L - - - - - - - M - - - - - - - N 16 16 16 16 19 19 19 O 43 46 46 52 56 56 60 P 96 105 130 153 182 213 265 Q 8 13 19 27 36 49 69 R 33 53 69 92 115 143 191 S PN 10 125 145 160 180 210 240 295 S PN 16 125 145 160 180 210 240 295 S ANSI 150 120.65 139.7 152.4 190.5 215.9 241.3 298.45 S 10K 120 140 150 175 210 240 290 S 16K 120 140 160 185 225 260 305 T PN10 M16X4 M16X4 M16X8 M16X8 M16X8 M20X8 M20X8 T PN16 M16X4 M16X4 M16X8 M16X8 M16X8 M20X8 M20X12 T ANSI 150 M16X4 M16X4 M16X4 M16X8 M20X8 M20X8 M20X8 T 10K M16X4 M16X4 M16X8 M16X8 M20X8 M20X8 M20X12 T 16K M16X8 M16X8 M20X8 M20X8 M22X8 M22X12 M22X12 12 Specifications are subject to change without notice

DIMENSIONS ( All Dimensions are in mm ) LUG BODY L M N DN250, DN300 DN350, DN400, DN450 L M N DN500, DN600 DN250 10 DN300 12 DN350 14 DN400 16 DN450 18 DN500 20 DN600 24 A 466 551 644 700 759 830 1000 B 197 250 288 320 348 380 454 C 269 301 356 380 411 450 546 D 125 125 175 175 175 175 210 E 18 18 23 23 23 23 25 F 70 70 100 100 100 100 130 G 3.5 3.5 5 5 5 5 7 H F10 F10 F14 F14 F14 F14 F16 I X NO. OF HOLE Ø12X4 Ø12X4 Ø19X4 Ø19X4 Ø19X4 Ø19X4 Ø24X4 J PCD 102 102 140 140 140 140 165 K 22 22 - - - - - L - - Ø45 Ø45 Ø45 Ø45 Ø70 M - - 14 14 14 14 20 N 24 24 65 65 65 65 80 O 68 78 78 102 114 127 154 P 316 380 440 490 540 600 705 Q 90 104 124 145 165 185 225 R 239 275 317 355 400 465 564 S PN 10 350 400 460 515 565 620 725 S PN 16 355 410 470 525 585 650 770 S ANSI 150 361.95 431.80 476.25 539.8 577.9 635 749.3 S 10K 355 400 445 510 565 620 730 S 16K 380 430 480 540 605 660 770 T PN10 M20X12 M20X12 M20X12 M24X16 M24X20 M24X20 M27X20 T PN16 M20X12 M24X12 M24X16 M27X16 M27X20 M30X20 M33X20 T ANSI 150 M22X12 M22X12 M26X12 M27X16 M30X16 M30X20 M33X20 T 10K M22X12 M22X16 M22X16 M24X16 M24X20 M24X20 M30X24 T 16K M24X12 M24X16 M30X16 M30X16 M30X20 M30X20 M36X24 Specifications are subject to change without notice 13

G OPERATOR : HAND LEVER AND NOTCH PLATE D FEATURES : B A C CASTING OUNDARY MATERIAL GGG40 E High grade material used for lever and notch plate Notch plate gives exact position of disc Opening Ergonomically designed Hand Lever Excellent surface design and comfortable operating Valve opening can be exactly matched to the notches on the notch plate CLOSE maxflow OPEN F MODEL SIZE A B C D E F G RHL 141 DN50 130 75 30 265 50 F05 30 RHL 141 DN65 146 78 30 265 50 F05 30 RHL 141 DN80 163 89 30 265 50 F05 30 RHL 142 DN100 186 102 32 265 52 F05 35 RHL 171 DN125 200 118 32 265 52 F07 35 RHL 171 DN150 218 131 32 265 52 F07 35 RHL 172 DN200 246 169 35 265 55 F07 42 RECOMMANDED SELECTION OF HAND LEVER Use Hand Lever from DN50 to DN150 for PN3.5, PN6, PN10, PN16 Use Hand Lever for DN200 upto PN6 14 Specifications are subject to change without notice

OPERATOR : MANUAL GEAR D F FEATURES : Rugged construction Suitable for Hand Operation Mounting Base as per ISO 5211 E B A C Easy Installation Valve opening can be set for stepless control of the flow rate MODEL TORQUE Nm SIZE A B C D E F MOUNTING DETAIL WEIGHT kg. R22514 225 DN50 130 75 66 160 175 96 F05 5.00 R22514 225 DN65 146 78 66 160 175 96 F05 5.40 R22514 225 DN80 163 89 66 160 175 96 F05 6.20 R22514 225 DN100 186 102 66 160 175 96 F05 7.70 R22517 225 DN125 200 118 66 160 175 96 F07 9.70 R22517 225 DN150 218 131 66 160 175 96 F07 12.30 R22517 225 DN200 246 169 66 160 175 96 F07 16.00 R35022 350 DN250 269 197 62 113 250 120 F10 25.50 R50022 500 DN300 301 250 70 175 250 135 F10 39.50 R800 800 DN350 356 288 77 132 350 152 F14 66.50 R1000 1000 DN400 380 320 86 204 400 190 F14 89.40 R2250 2250 DN450 411 348 95 200 500 204 F14 120.00 R5000 5000 DN500 450 380 105 230 500 240 F14 189.00 R6000 6000 DN600 546 454 135 272 500 298 F16 298.00 Specifications are subject to change without notice 15

ORDERING 1 2 3 TYPE Butterfly Valve REB DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 SIZE DN400 DN450 DN500 DN600 DN700 DN800 DN900 DN1000 DN1200 CONNECTION Wafer with Centering Lugs Flange Lugs with Tapping ø F LT 4 WORKING PRESSURE FLANGE FLANGE SELECTION SELECTION 16 bar øpn10, PN16 ø10k AF3 10 bar PN10 ANSI#150, 16K AF4 6 bar PN6 TABLE E TABLE F AF5 3.5 bar PN3.5 PN6 AF1 TABLE H AF6 5K AF2 5 6 7 BODY MATERIAL DISC MATERIAL GG25 (Cast Iron) øcf8m ( SS 316) ø GGG40 (SG Iron) B1 CF8 ( SS 304) D1 CF8M (SS 316) B2 CF3M (SS 316L) D2 WCB ( Cast Steel) B3 WCB ( Cast Steel) D3 GGG40 (SG Iron) D4 8 9 10 11 DISC COATING Nil ø Rilsan Coated RL PTFE Coated PT PVDF Coated PV SEAT MATERIAL EPDM NBR Viton White EPDM HNBR SILICONE ø S1 S2 S3 S4 S5 STEM MATERIAL SS 410 ø SS 420 DS1 SS 316 DS2 VALVE OPERATION Hand Lever Manual Gear Operator Bare Shaft HL GO BS ødefault ** Choose the option øin flange selection, where there is N/A as shown, in the table on page 8 ORDERING EXAMPLE REB DN80 - LT - PN10 - AF1 - B1 - D1 - S1 - DS2 - HL Maxflow Butterfly Valve Series Type REB, Size DN80 (80 mm-3 ), Lugs with Tapping, Working Pressure Rating 10 bar Flange Adaptability PN6, Body Material GGG40 (SG Iron), Disc Material CF8 (SS 304), Seal Material NBR, Stem Material SS 316, Valve Operation Manual with Hand Lever SPARES SPARE KIT Seal Kit : Seal, Spring Ring, Bush, SP1 Spring Dowel, Anti Blowout Bolt Repair Kit : Disc, Stem Set SP2 Operator : Hand lever and Notch Plate and bolt kit SP3 Operator : Manual Gear Operator SP4 NOTE : CONTACT Maxflow FOR ANY SPECIAL REQUIREMENT ORDERING EXAMPLE REB DN80 - PN10 - SP1 - SP2 - SP3 MAXFLOW Butterfly Valve Series Type REB, Size DN80 (80 mm-3 ), Pressure Rating 10 bar, Seal Kit, Repair Kit, Operator (Hand Lever and Notch Plate) NAME PLATE VALVE SIZE BODY MATERIAL DISC MATERIAL SEAL MATERIAL STEM MATERIAL SERIAL NUMBER VALVE TYPE MAXFLOW VALVES PRIVATE LIMITED REB DN80 BODY GG25 DISC CF8M SEAL EPDM STEM SS 410 Sr. No. REB DN80-PN10-BS PN10 6/10 987/13,GIDC,MAKARPURA, VADODARA-390 010, GUJARAT,INDIA Email : sales@maxflowvalves.com LOGO PRESSURE RATING MONTH/YEAR 16 Specifications are subject to change without notice

VALVE AUTOMATION MAXFLOW offers complete Valve Automation solution of Butterfly Valve (Centreline and Double Eccentric) mounted With Rotary Actuator, Limitswitch, NAMUR Solenoid Valve, Positioner, Air Filter, Regulator, Lubricator, Electric Actuator, Handlever, Manual Gear Operator, etc. MAXFLOW Butterfly Valve with Pneumatic Actuator and Positioner Maxflow Butterfly Valve with Electric Actuator MAXFLOW High Performance (Double Eccentric) Butterfly Valve with Pneumatic Actuator and Solenoid Valve MAXFLOW Butterfly Valve with Pneumatic Actuator, Limitswitch and manual Gear Operator Specifications are subject to change without notice 17

BUTTERFLY VALVE:14:10:12-M3-01 Designed & Produced by : KRISHNA ENTERPRISE Ph.:+ 91-265-2422835 MAXFLOW VALVES PRIVATE LIMITED 13/ A/ 1, GIDC, Makarpura, Vadodara - 390 010, Gujarat, INDIA Ph: +91 265 3075601/3075602 E-Mail: sales@maxflowvalves.com Registered office 987/13, GIDC, Makarpura, Vadodara - 390 010, Gujarat, INDIA www.maxflowvalves.com