Service Manual ORR NO. RT3014 RX330 UIO SYSTM POWR MPLIIR VHIL STINTION PROU TR TOYOT PRT No. I No. PIONR MOL No. LXUS RX330 urope, Middle Near ast, ebruary 2003 86100-48010 ustralia, General rea 86280-48070 GM-8337ZT-91/ 86100-48010 GM-8337ZT-92/ Manufactured for TOYOT by PIONR ORPORTION PU. NO. RT3014
1 2 3 4 or details, refer to "Important symbols for good services". - Supplementally model is identical to the original except for the addition of following items. *: Non Spare Part Part No. escription GM-8337ZT-91/ GM-8337ZT-92/ over G1045(x2) G1045(x3) Polyethylene ag G1185 G1185 * Polyethylene ag Not used G1185 arton HG5005 HG4865 ontain ox HL5095(x1/4) HL5085(x1/4) STY INORMTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. NOT: - When diagnosing a product, take care of its heated portion. Power I (I802,803) Power Supply I (I901,902) SP I (I201) Heat Sink I Holder 2 1 2 3 4
5 6 7 8 [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2. djustments To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed. 3. leaning or optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances. 4. Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary. 5. Lubricants, glues, and replacement parts ppropriately applying grease or glue can maintain the product performances. ut improper lubrication or applying glue may lead to failures or troubles in the product. y following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.or replacement parts or tools, the prescribed ones should be used. ONTNTS STY INORMTION...2 1. SPIITIONS...3 2. XPLO VIWS N PRTS LIST...4 2.1 XTRIOR...4 3. LOK IGRM N SHMTI IGRM...6 3.1 LOK IGRM...6 3.2 SHMTI IGRM(GUI PG)...8 4. P ONNTION IGRM...14 4.1 SP UNIT...14 4.2 MP UNIT...18 4.3 SL UNIT...22 5. LTRIL PRTS LIST...23 6. JUSTMNT...28 7. GNRL INORMTION...31 7.1 IGNOSIS...31 7.1.1 ISSSMLY...31 7.1.2 ONNTOR UNTION SRIPTION...34 7.2 I...35 7.3 XPLNTION...39 7.3.1 SYSTM LOK IGRM...39 7.3.2 OPRTIONL LOW HRT...42 8. OPRTIONS...43 1. SPIITIONS Power source.............13.2±0.1v(10.5-16.0v) Grounding................Negative type ackup current............0.3m or less imensions(no racket)....210mm(w)x51mm(h)x128mm() Weight...................1,415g Maximum output power....39w or more(ront-woofer) 20W or more(ront-squawker) 20W or more(rear) 5 6 7 8 3
1 2 3 4 2. XPLO VIWS N PRTS LIST 2.2 XTRIOR 5 24 25 10 3 3 26 9 13 6 32 30 23 21 20 27 12 15 31 3 28 29 18 16 19 22 2 3 14 14 17 14 7 3 11 3 8 4 1 2 4 1 2 3 4
5 6 7 8 NOT: - Parts marked by * are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly. - or the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.) - XTRIOR STION PRTS LIST Mark No. escription Part No. 1 Screw MZ30P220T 2 Screw (, -92) MZ40P060T 3 Screw SZ26P060T 4 hassis N2538 5 ase N2776 6 Shield ase N9891 7 racket (, -92) N1244 8 racket (, -92) N1245 9 Insulator NM7683 10 Seal NM8060 11 Heat Sink NR1651 12 mp Unit WM8303 13 Screw SZ26P060T 14 Screw(M3x6) 1393 15 onnector(n901) KM1363 16 onnector(n902) KM1364 17 Plug(N905) KS4569 18 Plug(N906) KS4569 19 onnector(n404) KS4639 20 Holder N9893 21 Holder N9894 22 racket N1109 23 Sheet NM7015 24 SP Unit WM8304 25 Socket(N101) KS4616 26 Socket(N102) KS4616 27 SL Unit WM8305 28 onnector(n403) KS4605 29 Screw IMS26P060T 30 I(I802) PL006 31 I(I803) T7384 32 I(I902) 178M05T 5 6 7 8 5
1 2 3 4 3. LOK IGRM N SHMTI IGRM 3.1 LOK IGRM SP UNIT IRST,RST,RST,SMUT,RQ,K,T,IN,P,RY SN,LK,TI I101 P5767 80 (WLH) 79 (WLL) 86 (SQLH) 85 (SQLL) (RLH) (RLL) 74 SLIN 5 6 5 RONT LP I341 NJM4580M SQUWKR LP 5 I301 7 4 6 NJM4580M 2 6 RR LP I321 NJM4580M P 21 31 SMUTIN RST 1 reset 9 I121 2 S-80835NU-8U asens bsens 17 16 NVIMUT 35 7 1 I271 T7WU04 6,7 TLMUT 36 5 RONT HP I303 NJM4580M X201 7 5 I323 7 6 NJM4580M VT.VK,VS RR HP (P) (SL1) N102 N905 LTRONI VOLUM 7 8 17 WLO WLIN IN6 OUT6 6 6 IN2 IN4 V5 I351 PM0017M V OUT2 OUT4 RONT SQUWKR OP MP 21 SQLO SQLIN I701 10 10 3 NJM4580M 1 19 RLO 8 8 RLIN SYS801 P N101 V5 MUTI SN SN NMUT 1 1 3 3 LINH 14 14 LINL 13 13 TMUTO 12 12 18 7 5 16 6 18 7 5 16 17 17 6 N906 V5 MUTIN SN SN NMUT SYS8 TMUTIN MP UNIT (P) SL1 V5 2 1 7 LN MUT Q601 UIO INPUT UR I501 NJM4580M Q903 NVI MUT Q611 3 RONT WOOR POWR MP 17 15 I802 PL006 19 4 22 16 10 STY1 PMUT 15 RR POWR MP 12 I803(2/2) T7384 4 22 10 STY1 PMUT 5V RGULTOR 17 19 RONT SQUWKR POWR MP 2 6 I803(1/2) T7384 LINP LINM I904 S-81256U-3K 2 SNS Q922 SWV TL MUT Q621 3 5 Q804 Q805 Q832 U1 (WLP) (WLM) (SQLP) (SQLM) (RLM) (RLP) K UP SNS Q921 SWV () U1 U1 N-MU RL- W2- TMUT L+ L- MUT N901 OUTPUT ONNTOR N902 INPUT ONNTOR L+ RL+ W2+ SP LRH TX+ L- 99 INL- 100 SP RONT INL+ I201 K7716VT RR XTI 24 RR 1 MLK I251 OUT+ 12 K4382VT RT,LRK,K OUT- 11 5 RST TX- (TX-) (TX+) (LRH) (SP) SYSTM ONTROLLR VPW 20 VIN 22 23 VOUT MOL01 7 15 SP 8 2 I111 6 TXH TXP 11 11 1 H12187P 5 TXL TXM US RIVR 10 10 SIMO SIMUIN 15 15 SWV LH/RH Q941 XOUT XIN SYSPW 40 MUT MUTO 12 MUTO 12 Q633 PMUT SWV (SIMUK) 10 12 X101 66 PMUT Q632 SYS8V Q631 SWV SWITH 5V Q101 V5 V5 V5 SYS5 2 2 SYS5 1 1 SYS5 SNS MUT 5V RGULTOR 1 I902 3 178M05T Q831 SYSTM POWR SWITH Q904 U1 Q102 SYS1 9 9 SYS4 SYS1 SYS8 8V RGULTOR 1 I901 3 NJM293008K Q908 SWV STY1 SYSPW1 Q906 SWV Q905 Q909 V5 SP1 8 8 SP1 Q907 SP SNSOR PULS SYS8 SL1 SL UNIT N404 N403 3 4 2 1 SL MI401 MI Q401 VR401 5 8 I401 NJM4580M 8 7 3 I402 7 NJM4580M 1 5 6 1 2 3 4
5 6 7 8 5 6 7 8 7
1 2 3 4 3.2 SHMTI IGRM (GUI PG) Note: When ordering service parts, be sure to refer to " XPLO VIWS N PRTS LIST" or "LTRIL PRTS LIST". -a -b Large size SH diagram -a -a -b Guide page -a -b etailed page SL UNIT UIO INPUT UR MP UNIT 8 1 2 3 4
5 6 7 8 -b SP UNIT 360µH HSW2 HSW1 Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. NOT : Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. ecimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 5 6 7 8 9
1 2 3 4 -b 1 2 3 -a -b -a 10 1 2 3 4
5 6 7 8 4 5 HSW HSW1 -b SL UNIT UIO INPUT UR -a -b MP UNIT -a 5 6 7 8 11
1 2 3 4 SP UNIT -a -b -b 1 2 3 12 1 2 3 4
5 6 7 8 ecimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 360µH NOT : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. -a -b 4 5 HSW2 -b 13 5 6 7 8 HSW1
1 2 3 4 4. P ONNTION IGRM 4.1 SP UNIT NOT OR P IGRMS 1.The parts mounted on this P include all necessary parts for several destination. or further information for respective destinations, be sure to check with the schematic diagram. 2.Viewpoint of P diagrams onnector apacitor SP UNIT SI N906 P..oard hip Part SI 14 1 2 3 4
5 6 7 8 SI N905 5 6 7 8 15
1 2 3 4 SP UNIT 1 2 5 43 1 2 5 43 1 2 5 43 16 1 2 3 4
5 6 7 8 SI 5 6 7 8 17
1 2 3 4 4.2 MP UNIT MP UNIT N101 18 1 2 3 4
5 6 7 8 SI N403 N102 5 6 7 8 19
1 2 3 4 MP UNIT 20 1 2 3 4
5 6 7 8 SI 5 6 7 8 21
1 2 3 4 4.3 SL UNIT SL UNIT SI SL UNIT SI N404 22 1 2 3 4
5 6 7 8 5. LTRIL PRTS LIST NOT: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. hip Resistor RS1/_S J,RS1/ S J hip apacitor (except for QS...) KS..., S..., SZS... =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- Unit Number : WM8304 Unit Name : SP Unit MISLLNOUS I 101 I P5767 I 111 I H12187P I 121 I S-80835NU-8U I 201 I K7716VT I 251 I K4382VT I 271 I T7WU04 I 301 I NJM4580M I 303 I NJM4580M I 321 I NJM4580M I 323 I NJM4580M I 341 I NJM4580M I 351 I PM0017M Q 101 Transistor T144U Q 102 Transistor T144TU 403 iode 1SS355 404 iode 1SS355 931 iode HZU4R3(3) 981 iode R2R7M(2) L 101 Inductor LT1R0K2125 L 201 Inductor LT1R0K2125 L 202 Inductor LT1R0K2125 L 251 Inductor LT1R0K2125 L 940 Inductor LT1R0K3216 L 941 Inductor LT1R0K3216 L 942 Inductor LT2R2J2520 L 943 Inductor LT2R2J2520 L 981 Inductor LT4R7K2125 X 101 Radiator 10.0MHz SS1607 X 201 Radiator 22.579MHz SS1597 RSISTORS R 101 RS1/16S102J R 102 RS1/16S102J R 103 RS1/16S102J R 106 RS1/16S102J R 107 RS1/16S102J R 110 RS1/16S102J R 111 RS1/16S102J R 112 RS1/16S102J R 113 RS1/16S473J R 114 RS1/16S473J R 116 RS1/16S103J R 117 RS1/16S473J R 119 RS1/16S473J R 120 RS1/16S104J R 121 RS1/16S104J =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 126 RS1/16S102J R 127 RS1/16S681J R 128 RS1/16S102J R 129 RS1/16S102J R 130 RS1/16S102J R 131 RS1/16S102J R 132 RS1/16S472J R 133 RS1/16S473J R 134 RS1/16S473J R 135 RS1/16S102J R 137 RS1/16S473J R 138 RS1/16S473J R 139 RS1/16S473J R 140 RS1/16S473J R 141 RS1/16S473J R 142 RS1/16S473J R 145 RS1/16S0R0J R 146 RS1/16S102J R 165 RS1/16S473J R 166 RS1/16S102J R 167 RS1/16S102J R 168 RS1/16S102J R 169 RS1/16S102J R 171 RS1/16S104J R 173 RS1/16S473J R 175 RS1/16S102J R 176 RS1/16S102J R 177 RS1/16S473J R 178 RS1/16S102J R 180 RS1/16S102J R 201 RS1/16S473J R 202 RS1/16S473J R 203 RS1/16S473J R 204 RS1/16S473J R 205 RS1/16S331J R 206 RS1/16S331J R 207 RS1/16S331J R 208 RS1/16S331J R 209 RS1/16S473J R 210 RS1/16S680J R 211 RS1/16S105J R 273 RS1/16S471J R 274 RS1/16S0R0J R 301 RS1/16S101J R 302 RS1/16S101J R 303 RS1/16S101J R 304 RS1/16S101J R 305 RS1/16S333J R 306 RS1/16S333J R 307 RS1/16S333J 5 6 7 8 23
1 2 3 4 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 308 RS1/16S333J R 309 RS1/16S332J R 310 RS1/16S332J R 311 RS1/16S332J R 312 RS1/16S332J R 313 RS1/16S223J R 314 RS1/16S223J R 315 RS1/16S223J R 316 RS1/16S223J R 317 RS1/16S0R0J R 318 RS1/16S0R0J R 321 RS1/16S101J R 322 RS1/16S101J R 323 RS1/16S101J R 324 RS1/16S101J R 325 RS1/16S223J R 326 RS1/16S223J R 327 RS1/16S223J R 328 RS1/16S223J R 329 RS1/16S332J R 330 RS1/16S332J R 331 RS1/16S332J R 332 RS1/16S332J R 333 RS1/16S223J R 334 RS1/16S223J R 335 RS1/16S223J R 336 RS1/16S223J R 337 RS1/16S0R0J R 338 RS1/16S0R0J R 341 RS1/16S101J R 342 RS1/16S101J R 343 RS1/16S101J R 344 RS1/16S101J R 345 RS1/16S223J R 346 RS1/16S223J R 347 RS1/16S223J R 348 RS1/16S223J R 349 RS1/16S332J R 350 RS1/16S332J R 351 RS1/16S332J R 352 RS1/16S332J R 353 RS1/16S223J R 354 RS1/16S223J R 355 RS1/16S223J R 356 RS1/16S223J R 357 RS1/16S0R0J R 358 RS1/16S0R0J R 361 RS1/16S0R0J R 362 RS1/16S0R0J R 363 RS1/16S0R0J R 364 RS1/16S0R0J R 365 RS1/16S0R0J R 366 RS1/16S0R0J R 415 RS1/16S1003 R 416 RS1/16S1003 R 451 RS1/16S822J R 452 RS1/16S822J R 453 RS1/16S183J R 454 RS1/16S183J R 455 RS1/16S333J R 456 RS1/16S333J R 457 RS1/16S102J R 458 RS1/16S102J R 459 RS1/16S0R0J R 460 RS1/16S0R0J =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 471 RS1/16S152J R 472 RS1/16S152J R 473 RS1/16S332J R 474 RS1/16S332J R 475 RS1/16S333J R 476 RS1/16S333J R 477 RS1/16S102J R 478 RS1/16S102J R 479 RS1/16S0R0J R 480 RS1/16S0R0J R 931 RS1/16S271J R 932 RS1/16S121J R 981 RS1/16S102J PITORS 101 JQ100M16 102 JQ100M16 103 KSRY103K50 104 KSRY102K50 105 KSRY103K50 106 KSRY103K50 108 KSRY104K25 201 SRH101J50 202 SRH101J50 203 SRH101J50 204 SRH101J50 205 2.2µ/50V H1492 206 2.2µ/50V H1492 207 2.2µ/50V H1492 208 2.2µ/50V H1492 209 KSRY152K50 210 KSRY152K50 211 KSRY104K25 212 KSRY104K25 213 HR100M16 214 KSRY104K25 215 KSRY104K25 216 HR100M16 217 HR100M16 218 KSRY104K25 219 JQ100M16 220 KSRY103K50 221 KSRY104K25 222 KSRY104K25 223 KSRY104K25 224 KSRY104K25 225 JQ100M16 226 KSRY103K50 227 KSRY104K25 228 KSRY104K25 251 JQ100M16 252 KSRY104K25 253 KSRY104K25 273 KSRY103K50 301 JQNP100M16 302 JQNP100M16 303 JQNP100M16 304 JQNP100M16 305 KSRY152K50 306 KSRY152K50 307 KSRY152K50 308 KSRY152K50 309 SRH221J50 310 SRH221J50 311 SRH221J50 24 1 2 3 4
5 6 7 8 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 312 SRH221J50 313 KSRY103K50 321 JQNP100M16 322 JQNP100M16 323 JQNP100M16 324 JQNP100M16 325 KSRY152K50 326 KSRY152K50 327 KSRY152K50 328 KSRY152K50 329 SRH221J50 330 SRH221J50 331 SRH221J50 332 SRH221J50 333 KSRY103K50 341 JQNP100M16 342 JQNP100M16 343 10µ/16V H1493 344 10µ/16V H1493 345 KSRY152K50 346 KSRY152K50 347 KSRY152K50 348 KSRY152K50 349 SRH221J50 350 SRH221J50 351 SRH221J50 352 SRH221J50 353 KSRY103K50 383 JQ100M16 384 KSRY104K25 385 KSY105K16 386 KSY105K16 387 KSY105K16 388 KSY105K16 389 KSY105K16 390 KSY105K16 391 JQNP3R3M25 392 JQNP3R3M25 393 JQNP3R3M25 394 JQNP3R3M25 395 JQNP3R3M25 396 JQNP3R3M25 397 JQ100M16 398 KSRY104K25 451 KSRY474K10 452 KSRY474K10 453 KSRY474K10 454 KSRY474K10 455 KSRY472K50 456 KSRY472K50 457 KSRY103K50 471 KSRY474K10 472 KSRY474K10 473 KSRY474K10 474 KSRY474K10 475 KSRY472K50 476 KSRY472K50 477 KSRY103K50 931 KSRY103K50 932 JQ101M10 933 KSRY102K50 941 KSRY103K50 942 KSRY103K50 943 KSRY103K50 944 KSRY103K50 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 981 KSRY104K25 982 HR101M6R3 983 HR101M6R3 984 HR101M6R3 991 KSRY103K50 Unit Number : WM8305 Unit Name : SL Unit MISLLNOUS I 401 I NJM4580M I 402 I NJM4580M Q 401 Transistor 2S4081 401 iode HZU4R3(3) 402 iode 1SS355 VR 401 Semi-fixed Resistor 3.3kΩ(O) P1393 MI 401 Microphone PM1011 RSISTORS R 401 RS1/16S222J R 402 RS1/16S683J R 403 RS1/16S103J R 404 RS1/16S472J R 405 RS1/16S471J R 406 RS1/16S271J R 407 RS1/16S684J R 408 RS1/16S682J R 409 RS1/16S472J R 410 RS1/16S472J R 411 RS1/16S473J R 412 RS1/16S153J R 413 RS1/16S153J R 414 RS1/16S101J R 417 RS1/16S1800 R 418 RS1/16S562J R 419 RS1/16S1002 R 420 RS1/16S2002 R 422 RS1/16S121J R 425 RS1/16S472J PITORS 401 JQ470M10 402 JQ470M10 403 LR68M50 404 JQ100M50 405 JQ470M10 406 SRH101J50 407 JQ470M10 408 JQ100M50 409 KSRY473K25 410 JQNP220M10 411 KSRY104K16 412 JQNP100M16 413 JQNP100M16 414 KSRY103K50 415 KSRY223K50 416 KSRY474K10 5 6 7 8 25
1 2 3 4 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- Unit Number : WM8303 Unit Name : mp Unit MISLLNOUS I 501 I NJM4580M I 502 I NJM4580M I 701 I NJM4580M I 802 I PL006 I 803 I T7384 I 901 I NJM293008K I 902 I 178M05T I 904 I S-81256U-3K Q 601 Transistor 2S1576 Q 611 Transistor 2S1576 Q 621 Transistor 2S1576 Q 631 Transistor 2S4081 Q 632 Transistor 2S1757K Q 633 Transistor T114U Q 804 Transistor 2S4081 Q 805 Transistor T144TU Q 831 Transistor 2S4081 Q 832 Transistor 2S4081 Q 903 Transistor 2S1767 Q 904 Transistor 2S1260 Q 905 Transistor T114U Q 906 Transistor 2S1260 Q 907 Transistor 2S1587 Q 908 Transistor 2S4081 Q 909 Transistor T144TU Q 921 Transistor 2S4081 Q 922 Transistor T144TU Q 941 Transistor 2S1576 601 iode 1SS355 611 iode 1SS355 621 iode 1SS355 631 iode HZU8R2(3) 830 iode UZS7R5() 901 iode RM4LJ10 902 iode 1SS355 905 iode MPG06G-6415G50 906 iode UZS16() 907 iode HZU4R3(3) 908 iode MPG06G-6415G50 910 iode 1SS355 921 iode HZU8R2(1) 922 iode HZU8R2(2) 941 iode 1SS355 951 iode UZS18() 952 iode UZS18() L 901 hoke oil 360µH TH1268 RSISTORS R 501 RS1/16S562J R 502 RS1/16S562J R 503 RS1/16S562J R 504 RS1/16S562J R 505 RS1/16S103J R 506 RS1/16S103J R 507 RS1/16S103J R 508 RS1/16S103J R 509 RS1/16S562J R 510 RS1/16S562J R 511 RS1/16S562J R 512 RS1/16S562J R 517 RS1/16S562J R 518 RS1/16S562J R 519 RS1/16S562J =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 520 RS1/16S562J R 521 RS1/16S0R0J R 522 RS1/16S0R0J R 523 RS1/16S0R0J R 524 RS1/16S0R0J R 525 RS1/16S392J R 526 RS1/16S392J R 527 RS1/16S392J R 528 RS1/16S392J R 601 RS1/16S912J R 602 RS1/16S472J R 611 RS1/16S912J R 612 RS1/16S472J R 621 RS1/16S912J R 622 RS1/16S472J R 631 RS1/16S104J R 632 RS1/16S473J R 633 RS1/16S222J R 634 RS1/16S103J R 635 RS1/16S103J R 636 RS1/16S333J R 637 RS1/16S272J R 638 RS1/16S333J R 639 RS1/16S0R0J R 703 RS1/16S682J R 704 RS1/16S682J R 705 RS1/16S303J R 706 RS1/16S303J R 707 RS1/16S223J R 708 RS1/16S223J R 709 RS1/16S123J R 710 RS1/16S123J R 719 RS1/16S221J R 721 RS1/16S474J R 722 RS1/16S474J R 725 RS1/16S0R0J R 726 RS1/16S0R0J R 731 RS1/16S392J R 732 RS1/16S392J R 733 RS1/16S182J R 734 RS1/16S182J R 740 0Ω N1139 R 741 0Ω N1139 R 751 RS1/16S182J R 752 RS1/16S182J R 753 RS1/16S682J R 754 RS1/16S682J R 804 RS1/10S681J R 805 RS1/16S223J R 832 RS1/16S271J R 835 RS1/16S472J R 837 RS1/8S272J R 838 RS1/16S182J R 839 RS1/16S183J R 901 RS1/8S472J R 902 RS1/8S222J R 907 RS1/16S182J R 908 RS1/16S473J R 909 RS1/16S103J R 910 RS1/10S561J R 911 RS1/16S103J R 912 RS1/10S331J R 914 RS1/16S121J R 915 RS1/16S101J R 916 RS1/8S121J 26 1 2 3 4
5 6 7 8 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 917 RS1/8S151J R 920 RS1/8S121J R 921 RS1/8S151J R 923 RS1/16S362J R 924 RS1/16S473J R 925 RS1/16S104J R 926 RS1/16S473J R 927 RS1/16S104J R 928 RS1/16S0R0J R 935 RS1/16S183J R 936 RS1/16S103J R 939 RS1/16S432J R 940 RS1/16S512J R 941 RS1/16S912J R 942 RS1/16S472J R 951 RS1/4S101J R 952 RS1/4S101J PITORS 501 T4R7M50 502 T4R7M50 503 T4R7M50 504 T4R7M50 505 SRH101J50 506 SRH101J50 507 SRH101J50 508 SRH101J50 509 KSRY473K25 510 KSRY473K25 601 KSQY473K25 611 KSQY473K25 621 KSQY473K25 631 T4R7M50 701 SRH101J50 702 SRH101J50 706 KSRY473K25 707 KSRY224K10 708 KSRY473K25 803 TN224J50 804 TN224J50 805 TN224J50 806 TN224J50 807 TN224J50 808 TN224J50 811 TN224J50 812 TN224J50 814 TN105J50 815 TN105J50 817 T100M50 818 HT100M50 824 HT221M25 825 KSQY104K25 826 HT221M25 827 KSQY104K25 828 KSQY104K25 829 KSQY104K25 901 6800µ/16V H1390 902 T1R0M50 903 T471M25 904 KSRY103K50 905 KSRY103K50 906 HT1R0M50 907 100µ/10V H1282 908 100µ/10V H1282 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 909 KSRY473K25 910 T221M10 911 KSRY473K25 912 HT471M25 913 100µ/10V H1282 914 KSRY473K25 915 KSRY103K50 916 KSRY103K50 917 KSQY103K50 918 KSQY224K25 920 HT221M10 925 KSRY104K25 928 T3R3M50 940 KSQY473K25 951 SQH221J50 952 SQH221J50 953 SQH221J50 954 SQH221J50 955 SQH221J50 956 SQH221J50 957 SQH221J50 958 SQH221J50 959 KSQY103K50 961 KSQY332K50 962 KSQY332K50 963 KSQY332K50 964 KSQY332K50 965 KSQY332K50 966 KSQY332K50 967 KSQY332K50 968 KSQY332K50 969 KSQY332K50 970 KSQY332K50 971 KSQY332K50 972 KSQY332K50 973 KSQY332K50 974 KSQY332K50 5 6 7 8 27
1 2 3 4 6. JUSTMNT - Jigs GG1153 GG1153 28 1 2 3 4
5 6 7 8 - STNR SYSTM X-MG8227ZT/U X-M8427ZT/U H/U MP 20P 20P 12P 24P 20P 20P 24P 20P GG1317 ullet connector (To Regulated Power Supply) ullet connector SP Line - STNR SYSTM X-MG8037ZT/W X-MG8237ZT/W H/U MP 20P 20P 12P 24P 20P 20P 24P 20P GG1317 ullet connector (To Regulated Power Supply) ullet connector SP Line 5 6 7 8 29
1 2 3 4 - STNR SYSTM X-MG8237ZT/S H/U MP 20P 20P 12P 24P 20P 20P 24P 20P GG1317 ullet connector (To Regulated Power Supply) ullet connector SP Line - STNR SYSTM X-MG8037ZT/Q1 H/U MP 20P 20P 12P 24P 20P 20P 24P 20P GG1317 ullet connector (To Regulated Power Supply) ullet connector SP Line 30 1 2 3 4
5 6 7 8 7. GNRL INORMTION 7.1 IGNOSIS 7.1.1 ISSSMLY - Removing the two rackets (ig.1) racket 1 Remove the four screws and then remove the two rackets. 2 2 - Removing the ase (ig.1) 1 1 2 Remove the two screws and then remove the ase. 1 1 racket ase ig.1 - Removing the SP Unit (ig.2) 1 2 Remove the solder and then straight the tab at location indicated. Straighten the tabs at five locations indicated. 3 Remove the four screws and then remove the SP Unit and the Shield together. ig.2 5 6 7 8 31
1 2 3 4 < autions and Techniques for removing the SP Unit > In addition to the explanation on the previous page, there are some cautions and techniques for removing the SP Unit. 1 Use a pair of tweezers as a lever. Insert the tips into the upper side-slits ( in Rear View) and get the bottom side of the Shield. Push the tweezers down in the direction indicated by an arrow in Side View. - Rear View - Side View Tweezers SP UNIT Shield MP UNIT 2 Now one of the 18-pin connectors gets disconnected from the SP Unit by doing 1 so that it becomes easier to detach the SP Unit. Lift and remove the SP Unit and the Shield together. e careful not to give any stress to the 18-pin connectors on both sides when removing the SP Unit and the Shield. 32 1 2 3 4
5 6 7 8 - Removing the mp Unit (ig.3) mp Unit 1 2 Remove the six screws and then remove the Heat Sink. Straighten the tab at location indicated. 3 3 3 3 3 Remove the four screws and then remove the mp Unit. 2 1 1 1 1 1 1 Heat Sink ig.3 5 6 7 8 33
1 2 3 4 7.1.2 ONNTOR UNTION SRIPTION TMUT SP LRH TX+ TX- N-MU (TX+) (TX-) SL (SL) R+ R- (R+) (R-) L+ L- (L+) (L-) MUT (MUT) R+ R- L+ RR+ RR- RL+ L- RL- GN GN2 W1+ W2+ W1- W2- (TR+) (TR-) + +2 34 1 2 3 4
5 6 7 8 7.2 I - Pin unctions (P5767) Pin No. Pin Name I/O unction and Operation 1 K2 O SP I/ serial clock output 2 2 N Not used 3 VS O lectronic volume strobe output 4 VT O lectronic volume serial data output 5 VK O lectronic volume serial clock output 6 NVSS I onnect to GN 7 MOL0 I R handle / L handle select input 8 N Not used 9 reset I Reset input 10 XOUT O System clock output 11 VSS GN 12 XIN I System clock input (10MHz) 13 V Power supply (+5V) 14 nmi I onnect to V 15 SP I Speed sensor pulse input 16 bsens I ackup sense input 17 asens I sense input 18 VINT I V-LN data input 19 N Not used 20 VPW O V-LN driver power output 21 P O eep pulse output 22 VIN I V-LN data input 23 VOUT O V-LN data output 24 OUT O SP I/ serial data output 25 N Not used 26 K1 O SP I/ serial clock output 1 27 TSTIN I Test program input 28 TSOUT O Test serial data output 29 TSIN I Test serial data input 30 TSK I Test serial clock input 31 SMUTIN I System mute input 32 SN O SN control for soft mute 33 LK O LK control for soft mute 34 TI O TI control for soft mute 35 NVMUT I NVI mute input 36 TLMUT I TL mute input 37,38 N Not used 39 ROMT I/O ROM correction data output 40 MUT O System mute output 41-60 N Not used 61 SMUT O SP soft mute output 62 N Not used 63 dirst O SP reset output 64,65 N Not used 66 SYSPW O System power output 67 drst O SP reset output (SP) 68 dsperr I SP error detect input 69 dcrst O SP reset output (O) 70 doutl O SP serial data output line (LOW) 71 drq O SP request output 72 SRY I SP data ready input 73 SRY I SP write in ready input 74 SLIN I SL noise input 75 VSS GN for microcomputer 76 N Not used 77 VR I Reference input for microcomputer 78 V Power supply for microcomputer 79 IN I SP I/ serial data input 80 N Not used 5 6 7 8 35
1 2 3 4 * P5767 1 80 61 60 I's marked by * are MOS type. e careful in handling them because they are very liable to be damaged by electrostatic induction. 20 41 40 21 S-80835NU-8U S-81256U-3K VR Reference Voltage 1 2 3 1 2 3 OUT V VSS GN VIN VOUT + NJM4580M OUTPUT -INPUT +INPUT 1 2 3 + 8 7 6 V+ OUTPUT -INPUT V- +INPUT 4 5 36 1 2 3 4
5 6 7 8 - Pin unctions (K7716VT) Pin No. Pin Name I/O unction and Operation 1 TSTI1 I Test pin 2 INIT_RST I Reset pin 3 O_RST I Reset pin 4 SP_RST I Reset pin 5 SMUT I Soft mute pin 6 V Power supply pin (5V) 7 SIN I SP serial data input pin 8 SOUT O serial data output pin 9 SOUT1 O SP serial data output pin 10 SIN1 I 1 serial data input pin 11 SIN2 I 2 serial data input pin 12 SOUT2 O SP serial data output pin 13 SOUT1 O SP serial data output pin 14 SOUT2 O SP serial data output pin 15 SIN1 I SP serial data input pin 16 SIN2 I SP serial data input pin 17 LRLK I/O L / R channel select pin 18 ITLK I/O Serial bit clock pin 19 LKO O lock output pin 20 TRL I lock output control pin 21 V igital : Power supply pin (5V) 22 VSS igital : GN pin (0V) 23 OPL I, connection select pin 24 XTI I Master clock input pin 25 XTO O rystal oscillator output pin 26 SMO I Slave / Master mode select pin 27 SL I PROM select pin 28 JX I Outside condition pin 29 rq I Request pin for microcomputer interface 30 SLK I Serial data clock pin for microcomputer interface 31 SI I Serial data input / Serial data output control pin for microcomputer interface 32 SO O Serial data output pin for microcomputer interface 33 RY O ata write in ready output pin for microcomputer interface 34 RY O Output data ready for microcomputer interface 35 ST O PROM write in status pin 36 VSS igital : GN pin (0V) 37 V igital : Power supply pin (5V) 38 cas O Option RM : cas pin 39 ras O Option RM : ras pin 40 we O Outside SRM / RM : Write enable pin 41-48 0-7 O Outside RM : ddress output pin 49 VSS igital : GN pin (0V) 50 V igital : Power supply pin (5V) 51-59 8-16 O Outside RM : ddress output pin 60 oe O Outside RM : Output enable pin 61-68 IO0-7 I/O Outside RM : ata input / output pin 69 VSS igital : GN pin (0V) 70 V igital : Power supply pin (5V) 71 V Power supply pin (5V) 72 O I PROM serial data input pin 73 I O PROM serial data output pin 74 SK O PROM serial clock output pin 75 VSS GN for microcomputer 76 OUTR2- O 2 Rch analogue inverting output pin 77 OUTR2+ O 2 Rch analogue non-inverting output pin 78 N Not used 79 OUTL2- O 2 Lch analogue inverting output pin 80 OUTL2+ O 2 Lch analogue non-inverting output pin 5 6 7 8 37
1 2 3 4 Pin No. Pin Name I/O unction and Operation 81 N Not used 82 OUTR1- O 1 Rch analogue inverting output pin 83 OUTR1+ O 1 Rch analogue non-inverting output pin 84 N Not used 85 OUTL1- O 1 Lch analogue inverting output pin 86 OUTL1+ O 1 Lch analogue non-inverting output pin 87 N Not used 88 VRL I standard voltage input pin 89 VSS nalogue : GN pin (0V) 90 V nalogue : Power supply pin (5V) 91 VRH I standard voltage input pin 92 VOM O nalogue common voltage pin 93 VRL I standard voltage input pin 94 VSS nalogue : GN pin (0V) 95 V nalogue : Power supply pin (5V) 96 VRH I standard voltage input pin 97 INR- I Rch analogue inverting input pin 98 INR+ I Rch analogue non-inverting input pin 99 INL- I Lch analogue inverting input pin 100 INL+ I Lch analogue non-inverting input pin * K7716VT 75 51 76 50 100 26 25 1 K4382VT MLK 1 16 ZL IK 2 15 ZR STI 3 LRK 4 PN 5 udio ata Interface 8X Interpolator 8X Interpolator Modulator Modulator S S 14 13 12 V VSS OUTL+ SN 6 11 OUTL- LK 7 µp Interface e-emphasis ontrol lock ivider 10 OUTR+ TI 8 9 OUTR- 38 1 2 3 4
5 6 7 8 7.3 XPLNTION 7.3.1 SYSTM LOK IGRM +, xcept L SPKR MPLIIR NVI L OTHR MKRS L V-LN L/R V-LN V-LN L / R RS U Video L / R Video V-LN OTHR MKRS +, Video L/R Video X-M8427ZT/U X-MG8227ZT/U X-MG8327ZT/U MV OTHR MKRS V-LN Rear isp and SV RMOT ONTROL OTHR MKRS INRR H PHON VTR daptar OTHR MKRS 5 6 7 8 39
1 2 3 4 +, SPKR xcept L MPLIIR NVI L OTHR MKRS L V-LN L / R V-LN Video X-M8427ZT/U X-MG8227ZT/U X-MG8327ZT/U X-MG8237ZT/W X-MG8037ZT/W X-MG8337ZT/W X-MG8137ZT/W X-MG8237ZT/S X-MG8337ZT/S V-LN MV OTHR MKRS +, SPKR MPLIIR V-LN L / R X-M8427ZT/U X-MG8227ZT/U X-MG8327ZT/U X-MG8237ZT/W X-MG8037ZT/W X-MG8337ZT/W X-MG8137ZT/W X-MG8237ZT/S X-MG8337ZT/S X-MG8037ZT/Q1 X-MG8137ZT/Q1 40 1 2 3 4
5 6 7 8 +, SPKR MPLIIR V-LN L / R X-M8427ZT/U X-MG8227ZT/U X-MG8327ZT/U RS U L / R Video V-LN OTHR MKRS +, L / R V-LN L / R RMOT Rear isp and SV ONTROL OTHR MKRS INRR H PHON Video VTR dapter OTHR MKRS 5 6 7 8 41
1 2 3 4 7.3.2 OPRTIONL LOW HRT Reset Start---O ---Power ON STRT Hard ware reset cancel <<JUGMNT>> Test program check(unit checker) - Pin 27 HI/LOW input Pin 27 HI input Unit checker program Pin 27 LOW input Pin 17 LOW input or Pin 16 LOW input Pin 17 LOW input and Pin 16 LOW input <<JUGMNT>> ack up, confirmation - Pin 17 /Pin 16 ack up Microcomputer oscillation stop (lectronic power save) Pin 17 HI input or Pin 16 HI input Main loop Pin 17 HI input and Pin 16 HI input /ack up ON rror(ommunication error) orcibly O <<JUGMNT>> us communication Normal/rror Normal(Main unit communication normal) <<JUGMNT>> System ON/O O - O status =System ON waiting Power ON(Pin 66 H) Mute ON(Pin 40 H) P output available ON - ON status =System O waiting Power ON(Pin 66 H) Mute O(Pin 40 L) P output available <<JUGMNT>> SP error confirmation communication error:serial I SP error Normal operation rror retry SP reset(pin 69) bout 1 second <<JUGMNT>> /ack up ON/O Main loop ON/ack up ON 42 1 2 3 4
5 6 7 8 - SP error check (Normal) RST(Pin69) Hi : Stability - SP error check ---rror continuation RST(Pin69) bout 1S interval 8. OPRTIONS There is no information to be shown in this chapter. 5 6 7 8 43
PIONR ORPORTION 4-1, Meguro 1-home, Meguro-ku, Tokyo 153-8654, Japan PIONR LTRONIS (US) IN. P.O.ox 1760, Long each, 90801-1760 U.S.. PIONR UROP NV Haven 1087 Keetberglaan 1, 9120 Melsele, elgium PIONR LTRONIS SINTR PT.LT. 253 lexandra Road, #04-01, Singapore 159936 PIONR ORPORTION 2003 K-ZZ. JN. 2003 Printed in Japan