Terex Minerals Processing Systems JW SERIES JAW CRUSHERS www.duoafrica.com.gh Twitter: @Duo_Africa
DESIGNED TO DELIVER Terex JW Series We have been manufacturing jaw crushers for over 120 years and have gained a well-known reputation for producing heavy-duty machines to match the most arduous crushing conditions encountered. All of this experience has been used in the design of our JW Series of single toggle jaw crushers, built for trouble-free operation in heavy and continuous applications. Designed to suit track, mobile or static plant installations these rugged machines are manufactured with heavy-duty components for optimum operation and long life. Typical applications for our single toggle jaw crushers are in mining, quarrying and recycling. The jaw crushers handle ores, rock, gravel and recycled concrete. Each machine is backed by the Terex Minerals Processing Systems total after-market service and spare parts. 2
Benefits and Features Long life, low maintenance and reduced operating cost Robust frame design and large diameter, forged main shaft with no threads or sharp radii that can cause stress concentrations. Simple installation Adaptable mounting arrangement suitable for static or mobile installation. Easy adjustment Hydraulic closed side setting adjustment through a hydraulic wedge arrangement fully enclosed within the crusher frame. Simple maintenance Jaw-faces are retained by a mechanical wedge locking system removing the need to access bolts behind the cast front end frame of the crusher. Replaceable backing plates protect the jaw die seating areas on the front end frame and swing jaw holder. Even distribution of crushing forces across the jaw locations Machined jaw-face locations. Bearings kept free from dust and water Grease-purged labyrinth dust seals. Reliable operation with minimal downtime Precision machined cast jaw-holder, rolling-end non-lubricated toggle and self aligning spherical roller bearings combine with a high strength shaft and mainframe to provide extreme reliability which has become well known in the industry. Smooth running operation Balanced fly wheel and drive pulley. 3
BUILT TOUGH JW Series Jaw Crusher Construction 1. Protector plate 2. Moving jaw retention wedge 3. Abrasion resistant side liners (illustration represents liner design of JW40 only) 4. Fixed jaw retention wedge 5. Replaceable backing plate 6. Rolling end toggle 7. Closed side setting wedge adjustment 8. Hydraulic tension spring 9. Extended jaw-face liners for discharge protection 10. Bolted support feet can be arranged for fixed or mobile applications (JW42 has replaceable bolt-on toe on swingstock) 1 4 3 5 2 7 6 8 10 9 JW40 4
Durable Main frame The main frame is a heavy-duty design, fully field-tested under arduous conditions. The frame is a fully bolted and dowelled four-piece structure. Both the front and rear frames are cast high strength steel with the side plates produced from high strength structural plate. Closed side setting adjustment The crusher closed side setting is infinitely adjustable within setting limits through the actuation of hydraulically controlled wedges and tension rod spring. The wedge assembly is fully contained within the crusher frame. A hydraulic power pack, positioned close to the crusher, provides push button control. 5
RELIABLE JW Series Jaw Crusher Construction Main shaft The main shaft is of large diameter and is forged from hardened and tempered alloy steel to suit heavy-duty applications. The shaft has high fatigue resistance because of its quality surface finish and the absence of screw threads and sharp radii that can cause stress concentrations. Bearings Heavy-duty self-aligning double row roller bearings are used for both the jaw-holder and main frame. Dust seals Grease purged labyrinth dust seals. Jaw-holder The jaw-holder is a robust, one-piece alloy steel casting for high strength and durability. 6
Low Maintenance Wedge Locking System Jaws Reversible high quality cast manganese jaws guarantee long service. The back faces of the jaws are machined for firm support. Jaw-face retention The fixed jaw die is retained by a side access wedge locking system, eliminating the need to access jaw wedge retention bolts at the back of the front end frame. The front end frame and swing jaw holder are protected from wear and damage at the inlet and discharge ends, due to the overlapping design of the jaw dies. Replaceable backing plates protect the jaw die seating areas on the front end frame and swing jaw holder. At the top of the jaw-holder, a guard protects the bearing housing. A comprehensive range of jaw-face profiles are matched with the right manganese alloys to maximise crushing performance, jaw life and reduce operating costs. 7
PROVEN JW Series Jaw Crusher Construction Toggle Toggle Toggle Seats Machine robustness and rigidity Terex JW Series single toggle jaw crushers have been designed using our long experience in manufacturing machines to handle exceptionally heavy and continuous loads in mining, quarrying, and concrete demolition applications. Heavy-duty self aligning double-row roller bearings in both the swing jaw and main frame, a heavy-duty alloy forged shaft, cast jaw-holder and a heavy-duty, bolted and dowelled main frame all work together to meet these demands. The toggle rolls across the flat pressure face of the toggle seat. There is no rubbing or scuffing and friction is kept to a minimum. This toggle system has the following advantages: No lubrication is required The system can handle high crushing pressures Increased life of the toggle and seats Options available Automatic lubrication system for bearing and seals Bearing temperature sensors Drives Flywheel and drive guards Modular support base 8
Why It Matters Terex JW Series Jaw Crushers Full hydraulic closed side setting adjustment. Why It Matters Fast, easy, safe adjustment. Wedge jaw-face locking arrangement. Easy maintenance access and fast jaw-face change-out. Tight crushing chamber nip angle. To aggressively grip rock for increased crusher throughput and jaw life. Large crushing stroke. To maximise production. Adaptable mounting arrangement. For mobile or static installations. Extensive distributor network providing spares and service support. Greatly reduces downtime and lets you plan production confidently. Process knowledge of technical staff. Expert help in integrating jaw crushers into your plant. Proven in the field. A factor in your Duty of Care in selecting equipment. 9
ROBUST JW Series Jaw Crusher Specifications Machine specifications JW40 JW42 JW55 Feed Opening Maximum Power mm 660 x 1000 760 x 1070 820 x 1400 inch 26 x 40 30 x 42 32 x 55 kw 90 110 150 hp 120 150 200 Maximum RPM 280 265 250 PCD of Pulley Heaviest Lift Total Weight Flywheel Diameter Flywheel Face Stationary Jaw Length Movable Jaw Length mm 1190 8SPC 1390 10SPC 1645 10SPC inch 46.85 54.7 64.8 kg 5525 8020 9700 lbs 12175 17670 21370 kg 11830 17740 26250 lbs 26070 39100 57860 mm 1200 1400 1650 inch 47 55 65 mm 220 250 275 inch 9 10 11 mm 1385 1665 1775 inch 55 66 70 mm 1455 1720 1750 inch 57 68 69 10
Dimensions C F G maximum at open side setting A B D E (model JW42 only) JW Series Jaw Crusher Dimensions Model JW40 Model JW42 Model JW55 A 1598 mm (63") 1656 mm (65") 2050 mm (81") B 1759 mm (69") 1912 mm (75") 2258 mm (89") C 1317 mm (52") 1707 mm (67") 1713 mm (68") D 2295 mm (90") 2546 mm (100") 2765 mm (109") E - 83 mm (3.5") - F 1916 mm (76") 2412 mm (95") 2500 mm (99") G 2050 mm (81") 2493 mm (98") 2625 mm (104") 11
PRODUCTIVE JW Series Jaw Crusher Capacities Machine capacity The JW Series of single toggle jaw crushers is designed with a tight crushing chamber nip angle and an aggressive crushing stroke to maximise productivity. The accompanying table gives typical outputs for our range of machines, based on dry, free flowing material with a crushing work index of 16 and a bulk density of 1600 kg/cu m (100 lbs/cu ft). The table requires careful interpretation for particular materials and applications as machine capacity can be greatly affected by material properties and method of feeding. Units Approximate throughput in Metric Tonnes per hour and Short Tonnes per hour (1 metric tonne [Mtph] = 2204 lb and 1 short tonne [Stph] = 2000 lb) Closed Side Setting (mm) mm 50 63 75 88 100 115 125 140 150 165 175 200 225 Model inch 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 8 9 Mtph 85-95 105-120 125-145 150-165 170-190 200-220 220-240 250-275 260-290 285-325 JW40 Stph 95-105 115-135 140-160 165-185 190-215 225-245 245-265 275-310 295-325 320-365 Mtph 135-160 165-185 190-210 220-240 240-265 275-305 290-320 315-355 355-380 390-430 JW42 Stph 155-175 180-205 210-235 245-270 270-295 305-340 325-360 355-400 375-425 435-480 Mtph 230-255 265-295 310-340 340-370 380-425 405-450 440-500 470-530 545-605 610-680 JW55 Stph 255-290 295-330 345-380 380-410 430-475 455-500 495-560 525-595 610-675 685-760 Closed side setting is measured peak to valley of corrugations. 12
Product Gradations Product gradation The curves shown give an indication of the likely product and are based on material of medium hardness with a crushing work index of 16. Factors that markedly affect results are: Structure of material Compressive strength or crushing work index of material Grading of crusher feed Degree of pre-scalping Choke versus irregular or low rate of feed We are pleased to examine specific applications and advise on the likely results from our machines. Jaw Crusher Product Gradations % Passing 100 90 80 70 60 50 40 30 20 10 CSS 200 mm (8") 175 mm (7") 165 mm (6.5") 150 mm (6") 140 mm (5.5") 125 mm (5") 115 mm (4.5") 100 mm (4") 88 mm (3.5") 75 mm (3") 0 0 50mm (2") 100mm (4") 150mm (6") 200mm (8") 250mm (10") 300mm (12") 350mm (14") Sieve Size Footnote: These product curves are to be used as a guide only. Crusher product is dependant on feed material properties. Please consult Terex Minerals Processing Systems for advice on product gradations for specific feed materials. 13
VERSATILE JW Series Jaw Crusher Enquiry Details When enquiring about the range of Terex JW Series Jaw Crushers please supply the following details so that the jaw crusher best suited may be recommended (email or fax this form to your local Terex Minerals Processing Systems distributor). Enquiry Details Type of material to be crushed Bulk density of feed material kg/cubic metre (lbs/cubic foot) Maximum feed lump dimensions mm x mm x mm (inch x inch x inch) Characteristics of the material - hard, soft, slabby, moist or wet, sticky, contains clay or other deleterious materials Required capacity metric tonnes/hour (short tons/hour) Method of feeding, e.g. apron feeder, vibrating grizzly feeder Required product size mm (inch) 14
JW Series Jaws Work For You 15
JW Series Jaw Crushers High production Aggressive crushing action High strength design Full hydraulic setting adjustment Complete range of jaw profiles www.duoafrica.com.gh Effective Date: June 2015. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Terex, the Terex Crown design, and Works For You are trademarks of Terex Corporation or its subsidiaries. All rights are reserved. 2015 Terex Minerals Processing Systems. DUO Africa Email duoafrica@duoplc.com www.duoafrica.com.gh Form 25551 A4 (6/15)
Terex Minerals Processing Systems TC SERIES CONE CRUSHERS
RELIABLE You Can Depend On Terex TC Cone Crushers Optimum Performance Advanced crusher geometry Excellent product shape through attrition crushing High output capability Production of high quality material Low Cost of Operation High capacity with energy efficiency Low wear costs Exceptional reliability Ease of Maintenance Accessible external hydraulics Simple assembly and dismantling Quick manganese change Feed Ring Mantle Nut Upper Frame Concave Liner Mantle Liner Eccentric Labyrinth Strips Radial Bearings Taper Roller Bearings Wedge Ring Assembly Rotary Seal Ring Hydraulic Adjustment/ Overload Cylinders Mainframe Hydraulic Wedge Adjustment Mainframe Main Shaft Lubrication Oil Feed Bevel Gear Pinion Countershaft Assembly
Benefits and Features Robust Construction Fully automatic controls Designed for the most arduous applications Low Profile Important where headroom is restricted Ideally suited for mobile plant application Advanced Hydraulics Accessible external hydraulics Hydraulic setting adjustment Automatic hydraulic overload protection and reset Simple Wear Part Change Designed for fast changeover Keeps downtime to a minimum Readily accessible from above machine - no need to remove cone head Unrestricted feed opening reduces blockages and bridging, and increases output Advanced Bearing Arrangement High capacity taper and cylindrical roller bearings Long trouble free service Low friction characteristics compared with old fashioned plain bearings Proven Sealing Arrangement Utilizes rotary seal ring, piston rings and double row labyrinth seals Overload Protection Hydraulic relief system with automatic reset Setting Adjustment/Unblocking Facility Push button controlled hydraulic cylinders raise and lower the upper frame assembly to adjust the crusher setting and to unblock the crushing chamber Balanced Design Reduces vibration
PRODUCTIVE Performance Charts TC1000 Short Throw Standard TC1000 Long Throw and TC1300 Standard Closed Side Setting 16mm (5/8 ) 19mm (3/4 ) 22mm (7/8 ) 25mm (1 ) 28mm (1 1/8 ) 32mm (1 1/4 ) Closed Side Setting 19mm (3/4 ) 22mm (7/8 ) 25mm (1 ) 28mm (1 1/8 ) 32mm (1 1/4 ) TC1000 Short Throw Fine TC1000 Long Throw and TC1300 Fine Closed Side Setting 13mm (1/2 ) 16mm (5/8 ) 19mm (3/4 ) Closed Side Setting 13mm (1/2 ) 16mm (5/8 ) 19mm (3/4 ) 22mm (7/8 ) Feed and product curves are relative and based on actual test data. If the feed varies from that shown, products and capacities will also vary. Consult Terex Minerals Processing Systems for more information.
Standard Chamber TC1000 M.C. Short Throw TC1000 X.C. Short Throw TC1000 M.C. Long Throw TC1000 X.C. Long Throw TC1300 Standard Maximum Feed Size mm inches 160 6 1/4 195 7 1/2 160 6 1/4 195 7 1/2 220 8 1/2 Closed Side Settings and Approximate Capacities Closed Side Setting 16 mm 5/8 in Approximate Capacities 19 mm 3/4 in 22 mm 7/8 in 25 mm 1 in 28 mm 1 1/8 in M. tph 90-110 105-120 115-140 120-150 130-160 U.S. tph 100-120 115-130 125-155 130-165 140-175 32 mm 1 1/4 in M. tph 105-120 115-150 135-160 145-170 150-180 U.S. tph 115-130 125-165 150-175 160-185 165-200 M. tph 125-145 140-170 145-180 155-190 U.S. tph 135-160 155-185 160-195 170-210 M. tph 140-180 165-195 175-205 180-220 U.S. tph 155-195 180-215 190-225 200-240 M. tph 220-255 235-275 250-295 260-320 U.S. tph 240-280 260-300 275-325 285-350 Fine Chamber TC1000 Short Throw TC1000 Long Throw TC1300 Standard Maximum Feed Size mm inches 63 2 1/2 63 2 1/2 63 2 1/2 Closed Side Settings and Approximate Capacities Closed Side Setting Approximate Capacities mm ins mm ins mm ins mm ins 13 1/2 16 5/8 19 3/4 22 7/8 M. tph 70-100 80-110 85-125 U.S. tph 75-110 90-120 95-135 M. tph 85-120 95-130 100-150 U.S. tph 95-130 105-140 110-165 M. tph 165-185 180-200 195-220 210-240 U.S. tph 180-220 200-220 215-240 230-260 Crusher Capacity The capacities given are approximate. They are based on crushing clean, dry, well graded aggregate weighing loose about 1600kg/m 3 (100lbs/ft 3 ) and having a specific gravity of 2.6-2.8. Wet sticky feeds will reduce crusher capacities. Capacities will vary according to the method of feed and the size, gradation, compressive strength, toughness, friability and moisture content of the feed. Capacities are for open circuit applications. Crusher Settings The crusher settings shown in the tabulation are for general guidance only and when operation is required toward the lower end of the setting range, Terex Minerals Processing Systems should be consulted to verify the application. Crusher Grading The grading curves provided are a guide only and will vary with rock characteristics.
BUILT TOUGH Approximate Overall Dimensions Model TC1000 TC1300 mm inches mm inches A mm 1168 46 1410 55 1/2 B mm 1160 45 5/8 1415 55 3/4 C Max 1730 68 2268 89 1/4 Min 1525 60 2020 79 1/2 D mm 289 11 3/8 356 14 E mm 2250 88 1/2 2375 93 1/2 F mm 3286 129 3/8 3875 152 1/2 Footnote: Dimensions shown are approximate only and are subject to change. Use only certified installation drawings for construction purposes. Optional Equipment Motor Vee Belt Drive, Guard and Motor Pulley Live Frame Assembly with Anti-Vibration Mountings System 3 Hydraulics System 4 Hydraulics
Terex TC Cone Crusher Specifications Drive Details Model TC1000 TC1000 TC1300 Short Throw Long Throw Standard Power Required kw 160 170 225 HP 215 230 300 Pulley P.C. Diameter mm 630 630 630 inches 24 3/4 24 3/4 24 3/4 Pulley Face Width mm 213 213 213 inches 8 3/8 8 3/8 8 3/8 Pulley Speed RPM 936 936 718 Vee Belts 8 - SPC 8 - SPC 8 - SPC Model Weights TC1000 TC1300 kgs lbs kgs lbs Base Cone Crusher only 10,000 22,040 22,000 48,500 Crusher assembled on Live Frame with Motor, Motor Pulley, Vee Belts and Drive Guard 12,000 26,460 26,000 57,320 Hydraulic Panel (System 2) 300 660 300 660 Oil Tank with Airblast Cooler 350 770 390 860 Power Variation The power required will vary with the feed and product size, capacity and rock characteristics.
DUO Africa DUO Africa Off Main Tema - Aflao Road, Nr University Campus, Accra - North, Dawenya, Ghana PO Box AN7788 Tel: +233 (0) 303961 298 UK: +44 (0) 845 22 22 386 Email: duoafrica@duoplc.com Twitter: Duo_Africa Give us a call to learn more about our extensive equipment range. www.duoafrica.com.gh Effective Date: March 2011. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. 2011 Terex Corporation. DUO Africa Form 25532 A4 (3/11)