Safety Interlock Switches D4JL D4JL For full product information, visit www.sti.com. Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page. uard Lock Safety-Door Switch Holding force of,000 N Two safety circuits and two monitor contacts provide an array of monitoring patterns. Standard gold-clad contacts enable use with ordinary loads and microloads. s with trapped keys prevent workers from being locked in hazardous work areas. s with rear release buttons allow people to unlock the Switch and escape if they are locked into hazardous areas. IP67 degree of protection Rev. 7.1 Features Plastic uard Lock Safety-door Switches Rank mong the Strongest in the World holding force of,000 N makes these Switches suitable for large, heavy doors. s with Trapped Keys OMRON utomation and Safety also offers Trapped Key Switches (on mechanical lock models only). s long as a person has the trapped key when he enters a hazardous area, he does not have to worry about somebody locking the door and trapping him inside. The door can be opened only by supplying power to the solenoid and then turning the trapped key to unlock the D4JL. There are thirty different types of trapped keys available for use in applications with adjacent hazardous areas. Two Safety Circuits and Two Monitor Contacts The D4JL has two safety circuits. It also has two contacts to separately monitor the open/closed status of the door and the status of the lock. Lock Monitor Switch 42 1 2 6 64 Monitoring the door lock s with Rear Release Buttons Switch with a rear release button allows the door to be unlocked from inside a hazardous area in an emergency. STI also offers Switches with Special Slide Keys. Refer to the D4NS-SK/D4JL-SK for details. Door Open/Closed Detection Switch 11 12 4 Monitoring the open/ closed status of the door To safety circuit To safety circuit To control circuit Rear release button Special slide key 6
Specifications Standards and EC Directives Conforms to the following EC Directives: Machinery Directive Low Voltage Directive EN 88 EN 60204-1 S-ET-19 CCC Certified Standards Certification body TÜV Product Service UL *1 Standard EN 60947--1 (certified direct opening) UL 08, CS C.2 No.14 File No. Consult your representative for details. CQC (CCC) B14048. 20000167 KOSH *2 EN60947--1 200-196 *1. CS C.2 No. 14 was certified by UL. *2. Only certain models have been certified. Certified Standard Ratings TÜV (EN 60947--1) Item Utilization category C-1 DC-1 Rated operating current (Ie) 0.27 Rated operating voltage (Ue) 240 V 20 V Note: Use a fuse type gi or g that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch. UL/CS (UL 08, CS C.2 No. 14) 00 Rated Carry Current () Volt-amperes (V) voltage current Make Break Make Break 120 VC 60 6 7,200 720 240 VC 0 Q00 Rated Carry Current () Volt-amperes (V) voltage current Make Break Make Break 12 VDC 0. 0. 2. 69 69 20 VDC 0.27 0.27 Solenoid Coil Characteristics Item Type 24 VDC Rated operating voltage (0% ED) Current consumption Insulation Class Characteristics 24 VDC +% -1% pprox. 200 m Class F (10 C max.) Item Type LED Rated voltage 24 VDC 24 VDC Current consumption pprox. 1 m pprox. 8 m Color (LED) Orange reen Characteristics Degree of protection *1 Durability *2 Mechanical Electrical Operating speed Operating frequency Direct opening force *4 Direct opening travel *4 Holding force * Contact resistance Minimum applicable load *6 Rated insulation voltage (Ui) Rated frequency Protection against electric shock Pollution degree (operating environment) Between terminals of same polarity Impulse withstand voltage (EN60947--1) Between terminals of different polarity Between other terminals and non-current carrying metallic parts. IP67 (EN60947--1) 1,000,000 operations min. (trapped key:,000 operations min., rear release button:,000 operations min.) 00,000 operations min. ( resistive load at 20 VC) * 0.0 to 0. m/s 0 operations/minute max. 60 N min. (EN60947--1) 1 mm min. (EN60947--1),000 N min. 2 mω max. (per contact) 1 m resistive load at VDC (N-level reference value) 00 V (EN60947--1) 0/60 Hz Class II (double insulation) (EN60947--1) 2. kv 4 kv 6 kv Insulation resistance 0 MΩ min. (at 00 VDC) Contact gap 2 x 2 mm min. Vibration to Hz, 0.7 mm single Malfunction resistance amplitude Shock Destruction 1,000 m/s 2 min. resistance Malfunction 80 m/s 2 min. Conditional short-circuit current 0 (EN60947--1) *7 Conventional free air thermal current (Ith) mbient operating temperature mbient operating humidity Weight (between terminals 12 and ), (between all other terminals) (EN60947--1) - to + C (with no icing) 9% max. pprox. 60 g (D4JL-4NF-C7-01) Notes: The above values are initial values. *1. The degree of protection is tested using the method specified by the standard (EN60947--1). Confirm that sealing properties are sufficient for the operating conditions and environment beforehand. lthough the switch box is protected from dust or water penetration, do not use the D4JL in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of to C and an ambient humidity of 40% to 70%. For further conditions, consult your sales representative. *. Do not pass a, 20 VC load through more than two circuits. *4. These figures are minimum requirements for safe operation. *. This figure is based on the S-ET-19 evaluation method. *6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual load beforehand. *7. Use a fuse type gi or g that conforms to IEC 60269 as a shortcircuit protection device. 7
Connections Contact Forms Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 2- are connected internally (as per BI S-ET-19). Contact (door open/closed detection and lock monitor) Lock monitor Contact form Door open/ closed detection Operating pattern Remarks D4JL- NF - 2NC/1NO+2NC/ 1NO Lock monitor Door open/ closed detection 42 11 12 1 2 6 64 4-12 1- -4 6-64 Lock position Stroke insertion ON Extraction NC contacts 11-12 and - have a certified direct opening mechanism ( ). The terminals -12, 1-, -4, and 6-64 can be used as unlike poles. D4JL- PF - Lock monitor 1 2 61 62 Door open/ closed detection 42 11 12 4 Lock position -12 1- -4 61-62 Stroke insertion ON Extraction NC contacts 11-12 and - have a certified direct opening mechanism ( ). The terminals -12, 1-, -4, and 61-62 can be used as unlike poles. D4JL- QF - Lock monitor 1 2 6 64 Door open/ closed detection 42 11 12 1 2 Lock position -12 1-1-2 6-64 Stroke insertion ON Extraction NC contacts 11-12, - and 1-2 have a certified direct opening mechanism ( ). The terminals -12, 1-, 1-2, and 6-64 can be used as unlike poles. D4JL- RF - Lock monitor 1 2 61 62 Door open/ closed detection 42 11 12 1 2 Lock position -12 1-1-2 61-62 Stroke insertion ON Extraction NC contacts 11-12, -, and 1-2 have a certified direct opening mechanism ( ). The terminals -12, 1-, 1-2, and 61-62 can be used as unlike poles. 8
pplication Examples 9S--T (24 VC/VDC) + D4JL- - (Mechanical Lock s)/manual Reset Lock release signal KM1 pplication Example Stopping a Robot on a Conveyor Line KM2 S4 S2 1 42 11 2 12 Door S1 OPEN S 1 S2 D4NH Safety-door Hinge Switches D4JL uard Lock Safety-door Switches 42 2 11 12 Door Feedback loop OPEN S1 KM1 S KM2 Stop signal 1 2 T11 T12 T1 T2 1 2 4 61 TH S a K1 K1 b K2 K2 K K4 1 Off Delay Timer a b K K4 Control Circuit 2 K1 K2 4 JP 1 2 4 6 6 PE T T2 T B 14 24 4 44 4 62 KM1 KM2 S1: Safety-door Switch with direct opening contact S2: uard Lock Safety-door Switch S: Reset switch S4 and S: Lock release switches KM1 and KM2: Magnetic contactors M: -phase motor Operation instruction KM1 KM2 Motor controller Notes: 1. This circuit conforms to EN94-1 Safety Category. 2. When the release button is pressed on rear release models, the solenoid contacts are turned OFF.. With Trapped Key s, the door will not lock when it is closed with the trapped key removed. M 9
Dimensions and Operating Characteristics (mm) Dimensions and Operating Characteristics Switches D4JL- F -C D4JL- F -D Head cap 7. 0.8 (Thickness of the auxiliary mounting tool) Black Red uxiliary mounting tool. Set zone 0. Six cover mounting screws Four,.4-dia. holes 0±0. 2.6 B 6. 49. 4.±0. (12.6) 2±0. 40 1 2. ±0. 81.9 26±0. 76. (.8) Release key.0±0. (12.9) (6) 29. Cross-sectional view - 2 conduits (42.) (46.1) (78.7) 89±0. (114) Conduit cap B 9 () (1.) (1) Cap screw (1.) Cross-sectional view B-B Operating characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked D4JL- F -C D4JL- F -D 20 N max. pprox. 6 N 14 mm max.. mm min. D4JL- F-C6 D4JL- F-D6 12.4 (When the rear release button is pressed) Rear release button Black Red 17 (When the rear release button is pulled out) uxiliary mounting tool 7. 0.8 (Thickness of the auxiliary mounting tool). Set zone Six cover mounting screws Four,.4-dia. holes 0±0. 2.6 B 6. 44.2 49. 4.±0. (12.6) 2±0. 40 1 19 dia. 2. ±0. 81.9 26±0. 76. (.8) Release key.0±0. (12.9) (6) 18. 29. Cross-sectional view - (42.) B (1) Cap screw (46.1) (1.) (78.7) 89±0. Cross-sectional view B-B 9 (114) () Operating characteristics 2 conduits Conduit cap Key insertion force Key extraction force (1.) Pre-travel distance Movement before being locked D4JL- F-C6 D4JL- F-D6 20 N max. pprox. 6 N 14 mm max.. mm min.
Dimensions and Operating Characteristics (continued) (mm) Dimensions and Operating Characteristics Switches (continued) D4JL- F-C7 D4JL- F-D7 Black Red (74) 42 Six cover mounting screws Head cap 7. Four, 0±0. uxiliary mounting tool.4-dia. 2.6 holes B 0.8 (Thickness of the auxiliary mounting tool). Set zone 6. 49. 4.±0. (1) 2±0. 40 1 2 2. ±0. 81.9 26±0. 76. (.8).0±0. (12.9) (6) 29. Cross-sectional view - Manual release screw (42.) (46.1) B (1) (78.7) Trapped key 89±0. 9 (114) () Cap screw (1.) Cross-sectional view B-B 2 conduits Conduit cap (1.) Operating characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked D4JL- F-C7 D4JL- F-D7 20 N max. pprox. 6 N 14 mm max.. mm min. s D4JL-K1 D4JL-K. 6. 28. 28 18. 40 40 40 16.2 Two,.4 dia. 0 17 (24) (4.6) D4JL-K2 Two,. dia. mounting holes 0±0.1 4.6. 11. 11. - dapter 40 Two,.4 dia. Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch dimensions and a tolerance of ±0.4 mm applies to dimensions. 11
Ordering Release key position Front Front and rear release button Front Release key type Special release key Special release key Trapped key The head can be Front Rear Back-mounting is also possible. mounted in 4 directions. Switch appearance s Special Release Key Two conduits (horizontal and vertical) Type Type Horizontal mounting D4JL-K1 Special Release Key for D4L, D4JL, D4NL, and D4SL Switches D4NL-RK Special release key Vertical mounting D4JL-K2 djustable mounting (horizontal) D4JL-K Number Structure Switch D4JL 1 2 4 6 7 8 1 Conduit Size 2: 1/2 4: 2 Built-in Switch N: 2NC/1NO + 2NC/1NO (slow-action contacts) P: 2NC/1NO + NC (slow-action contacts) Q: NC + 2NC/1NO (slow-action contacts) R: NC + NC (slow-action contacts) Head Material F: Plastic 4 Door Lock and Release : Mechanical lock/24 VDC solenoid release : 24 VDC Solenoid lock/mechanical release C: 24 VDC (green LED indicator) D: 24 VDC (orange LED indicator) 6 Release Key Type : Special release key. *1 6: Special release key + rear release button. *1 7: Trapped key 7 Trapped Key Type 01 to 0: 0 types *2 8 -to- dapter Blank: dapter is not included : dapter is included D4JL-K 1 1 Type 1: Horizontal mounting 2: Vertical mounting : djustable mounting (horizontal) For information on the D4JL-SK Slide Key, see page 196. Notes: 24 VDC solenoid lock cannot be combined with a trapped key. 24 VDC solenoid lock cannot be combined with a special release key and rear release button. *1. Release keys are provided. *2. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. 12
Ordering (continued) Switches (Operation keys are sold separately.) Standard s with certified direct opening mechanisms Release key type Special release key reen Orange reen Orange Lock and release types Mechanical lock Solenoid release Solenoid lock Mechanical release Mechanical lock Solenoid release Solenoid lock Mechanical release Mechanical lock Solenoid release Contact configuration (door open/closed detection switch and lock monitor switch contacts) Conduit opening D4JL-4NF-C- D4JL-4NF-C D4JL-4PF-C- D4JL-4PF-C D4JL-4QF-C- D4JL-4QF-C D4JL-4RF-C- D4JL-4RF-C D4JL-4NF-C- D4JL-4NF-C D4JL-4PF-C- D4JL-4PF-C D4JL-4QF-C- D4JL-4QF-C D4JL-4RF-C- D4JL-4RF-C D4JL-4NF-D- D4JL-4NF-D D4JL-4PF-D- D4JL-4PF-D D4JL-4QF-D- D4JL-4QF-D D4JL-4RF-D- D4JL-4RF-D D4JL-4NF-D- D4JL-4NF-D D4JL-4PF-D- D4JL-4PF-D D4JL-4QF-D- D4JL-4QF-D D4JL-4RF-D- D4JL-4RF-D D4JL-4NF-C6- D4JL-4NF-C6 D4JL-4PF-C6- D4JL-4PF-C6 D4JL-4QF-C6 D4JL-4QF-C6 D4JL-4RF-C6- D4JL-4RF-C6 D4JL-4NF-D6- D4JL-4NF-D6 D4JL-4PF-D6- D4JL-4PF-D6 D4JL-4QF-D6- D4JL-4QF-D6 D4JL-4RF-D6- D4JL-4RF-D6 (Continued on next page) 1
Ordering (continued) Switches (continued) (Operation keys are sold separately.) s with Trapped Keys and certified direct opening mechanisms Release key type Trapped key *1 reen Orange Lock and release types Mechanical lock Solenoid release Contact configuration (door open/closed detection switch and lock monitor switch contacts) Conduit opening *1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. D4JL-4NF-C7-01- D4JL-4NF-C7-01 D4JL-4PF-C7-01- D4JL-4PF-C7-01 D4JL-4QF-C7-01- D4JL-4QF-C7-01 D4JL-4RF-C7-01- D4JL-4RF-C7-01 D4JL-4NF-D7-01- D4JL-4NF-D7-01 D4JL-4PF-D7-01- D4JL-4PF-D7-01 D4JL-4QF-D7-01- D4JL-4QF-D7-01 D4JL-4RF-D7-01- D4JL-4RF-D7-01 14