Continental ebike System 48V Prime User manual
1 Table of contents 1 Basic information 4 1.1 Reading and storing this operating manual 4 1.2 Intended use 4 1.3 Warning notices 5 1.4 Symbols 5 1.5 Mode of operation of the Continental ebike System 7 1.6 Range 7 1.7 Transport 8 1.7.1 Transporting the ebike 8 1.7.2 Shipping the battery 9 2 Safety warnings 10 2.1 Correctly operating the Continental ebike System 10 2.2 Correctly using the charger 10 2.3 Correctly using the battery 10 2.4 What to do if an accident occurs 11 2.4.1 Preventative measures 11 2.4.2 Overheating 11 2.4.3 Other malfunctions 12 2.5 Misuse 12 2.6 Residual risks 13 3 Components of the Continental ebike System 14 3.1 Operating panels 14 3.2 Display versions and display views 16
Continental ebike System 2 3.3 Motor 18 3.4 Battery types 19 3.5 Charger 20 4 Commissioning 21 4.1 Charging the battery for the first time 21 4.2 Inserting the battery for the first time 22 4.3 Switching on the Continental ebike System 24 4.4 Setting support level 24 5 Operation 26 5.1 Using the operating panel 26 5.1.1 Turning the Continental ebike System on and off 26 5.1.2 Setting support level 27 5.1.3 Turning off the motor support 27 5.1.4 Riding without motor support 28 5.1.5 Turning the pushing aid on and off 28 5.1.6 Turning the lights on and off 29 5.2 Using the charger 29 5.3 Using the battery 31 5.3.1 Charging the battery 31 5.3.2 Battery modes 33 5.3.3 Displaying battery status when CeBS is off 33 5.3.4 Removing the battery 34 5.3.5 Inserting the battery 35 5.4 Using the display 37 5.4.1 Adjusting the display mounting 37 5.4.2 Menu navigation 39
3 5.4.3 Turning the Continental ebike System on and off 40 5.4.4 Settings menu Setup 41 5.4.5 Using the display with Bluetooth function 43 5.4.6 Using a smartphone with the Continental smartphone app 45 6 Resolving malfunctions 46 7 Cleaning and maintenance 48 8 Storing the battery 49 9 Technical details 50 9.1 Technical details of the motor 50 9.2 Technical details of the battery 50 9.3 Technical details of the charger 51 9.4 Technical details of the display 51 10 Disposal 51 11 Handover certificate 52 12 Service history 53
Continental ebike System 4 1 Basic information This chapter contains basic information on this operating manual and the Continental ebike System. 1.1 Reading and storing this operating manual This operating manual accompanies the Continental ebike System (CeBS). It contains important information on using and changing CeBS settings, and is based on the standards and regulations in force in the European Union. Read the entire operating manual carefully especially the safety warnings (see Chapter Safety warnings on page 10) before using the Continental ebike System. If the warnings in the operating manual are not observed, it can lead to severe injury or damage to the CeBS. Store the operating manual in an easily accessible location for future use. If you pass on the Continental ebike System to a third party, you must also pass on the operating manual. 1.2 Intended use The Continental ebike System is specifically intended for your ebike model. You must also observe the additional operating manual and safety warnings from the manufacturer of your ebike. The Continental ebike System is intended to be used with an ebike being used by one person. The ebike may only be used in the ways the ebike s manufacturer intended. The manufacturer does not assume liability for damage arising from improper use. Only use the CeBS as described in this operating manual. Any other use is considered improper and can lead to accidents, severe injuries and damage to the CeBS. Avoid misuse (see Chapter Safety warnings on page 10) and check to make sure that the Continental ebike System is fully functional before each use. If you notice any defects, these must be repaired by a bicycle retailer immediately. If components of the CeBS must be replaced, only original replacement parts may be used this is for your own safety and in order for your ebike to retain its value. Inspections at regular intervals may reveal material fatigue. Note the inspection intervals which you can have documented in the service history. The handover certificate and service history can be found at the end of this operating manual (see Chapters Handover certificate on page 52 and Service history on page 53).
5 1.3 Warning notices The following warnings are used to indicate risks of personal injury or material damages. The warning notices themselves cannot prevent danger. Comply with all warnings to avoid risks while using the CeBS. Wwarnin The signal word indicates a hazard with a moderate level of risk one that can result in death or severe injury if not avoided. cautio The signal word indicates a hazard with a low level of risk one that can result in a minor or moderate injury if not avoided. wuutentio The signal word indicates the possibility of material damage. 1.4 Symbols The following symbols are used in this operating manual, on components of the Continental ebike System or on the packaging. Read and observe the operating manual. Additional information Symbol for electrical devices which may not be disposed of with household waste or non-recyclable waste. Electrical devices with this symbol must be disposed of at the designated collection points. Symbol for batteries (rechargeable or otherwise) which may not be disposed of with household waste or non-recyclable waste. Batteries (rechargeable or otherwise) with this symbol must be disposed of at the designated collection points.
Continental ebike System 6 Products with this symbol fulfill all applicable community regulations of the European Economic Area. Symbol for products which can only be used indoors. The 230 V~/50 Hz connection to the electrical grid is equipped with double insulation (Class II). Do not short-circuit the battery. Do not submerge the battery in liquid. Do not expose the battery to temperature above 60 C. max.60 C Do not destroy the battery. Observe the polarity when inserting the battery. Do not throw the battery into a fire. Restriction of certain hazardous substances in accordance with 2011/65/EU. Symbol for alternating current (AC).
7 1.5 Mode of operation of the Continental ebike System The Continental ebike System provides support while you ride, adjusting to the rider s level of exertion. The harder you pedal, the stronger the support from the motor. At a speed of 25 km/h, the motor support turns off. As soon as the speed falls under 25 km/h, CeBS reactivates. The selected support level (see Chapter Using the operating panel on page 26) has an effect on the speed, range and wear exerted on the CeBS. The most efficient way of riding is to pedal at around 80 revolutions per minute. The motor is most effective at these revolutions. 1.6 Range The range you can achieve with your Continental ebike System depends on the following factors: Rider exertion Battery s age and state of repair Support level Type and characteristics of the route Gear-shifting behavior Headwind Type of tires Surrounding temperature Amount of air in the tires Total weight (ebike + rider + luggage) These factors lead to a very broad spectrum of ranges which can be achieved with the Continental ebike System. Depending on the model, ranges of 180 km are possible. This value represent an upper limit and can only be achieved under optimum conditions. During everyday use, your ebike s range will decrease as weight, friction and rider demands increase.
Continental ebike System 8 1.7 Transport This chapter explains how to safely transport CeBS and its battery. When transporting your Pedelec or ebike and the battery, pay attention to additional safety warnings in bicycle manufacture s manual too. 1.7.1 Transporting the ebike cautio During transport, the battery can be damaged by blows or impacts. Risk of short circuits and fire! Before transporting the ebike, remove the battery from the battery bracket. Be particularly careful when transporting the battery. Remove the battery from the battery bracket. Transport the battery separately. If you are transporting your ebike by car: Secure your ebike to the car with an appropriate mounted bicycle carrier. If you do not have the necessary expertise or tools to mount a bicycle carrier, let a bicycle retailer mount the bicycle carrier. If you are transporting your ebike by bus, airplane, ship or train: Inform the respective transport company of the conditions under which the battery must be transported.
9 1.7.2 Shipping the battery Shipment of the battery is subject to the legal regulations on hazardous goods. When shipping the battery, please note: Never ship the battery yourself. Only ship the battery if the casing is free of damage. The shipper is liable for damages arising from transporting defective batteries. If you have any questions about transporting batteries, contact your bicycle retailer they will be able to arrange suitable transport.
Continental ebike System 10 2 Safety warnings In this chapter you will find information on safely using the components of the Continental ebike System, on what to do if an accident occurs, and on any residual hazards. 2.1 Correctly operating the Continental ebike System To operate the Continental ebike System correctly, observe the notices on using the CeBS as intended, on safely operating the components of the CeBS, and on misuse. 2.2 Correctly using the charger Inspect the charger regularly - stop use immediately if there s damage to it, the power cord, or the plug. Only use the charger in a dry, ventilated indoor space, and never get it wet. Do not make any changes or repairs to the charger. Only charge the original battery with the charger. After using the charger, always pull the power plug out of the power socket. 2.3 Correctly using the battery Before working on your ebike, disconnect the battery from the CeBS in order to prevent the motor from starting up unexpectedly. Only use the battery after checking there s no damage. If the battery has been struck or fallen, have it inspected by a bicycle retailer. Only touch a damaged battery while wearing protective gloves. Only use the original charger to charge the battery. If a battery catches fire or explodes: Keep yourself, others and any animals well away from the battery - it may leak gases or acids.. Call the fire department.
11 Stay away from the battery. 2.4 What to do if an accident occurs Even when all the safety warnings have been observed, using the battery can still lead to dangerous situations, such as the battery bursting into flames. Protect yourself and others if an accident occurs with the battery. Read these instructions completely and carefully so that you will be prepared in the event of an accident. 2.4.1 Preventative measures If the battery is damaged or there is a malfunction: Do not use the battery. Store the battery in a fireproof container or on the ground. Remove inflammable materials from the vicinity. Only touch the battery while wearing protective gloves. Put sufficient distance between yourself and the battery so that you do not inhale any vapors or gases being emitted and so that no liquids being emitted come into contact with your skin. 2.4.2 Overheating If the battery gets very warm or hot: If possible, have your bicycle retailer inspect the battery. Store the battery in a fireproof container or on the ground. Seal off a wide area around the location of the battery.
Continental ebike System 12 2.4.3 Other malfunctions If the battery is deformed, or emits any odor or liquid: Store the battery in a fireproof, acidproof container or on the ground. Seal off a wide area around the location of the battery. Remove inflammable materials from the vicinity. If possible, have your bicycle retailer dispose of the battery immediately. 2.5 Misuse To use your CeBS safely, rule out the following forms of misuse: Using the ebike for competitions, jumps, stunts, or tricks; Improper repairs and maintenance; Using the battery in a way not intended by the manufacturer; Disrupting an electrical conductor through improper use; Structural changes to the ebike in its condition upon delivery, particularly to the tuning, as well as any other manipulation to the CeBS and other components which relate to the system; Opening and changing any component of the CeBS; Storage outside of the temperature range of +0 to +45 C; Discharge processes outside of the temperature range of -20 to +60 C; Total discharge of the battery due to lapses in charging of more than 3 months or improper storage of the battery outside of the storage temperature range of +10 to +25 C. Misuse of the CeBS can lead to nullification of the warranty.
13 2.6 Residual risks Even if all safety and warning notes are observed, when using the CeBS, you are subject to the following unforeseeable residual risks (for example): Other drivers may fail to recognize the increased speed of an ebike at first glance. Temperatures that are too high or too low, as well as direct sunlight, can damage the battery. Battery malfunction can lead to accidents.
Continental ebike System 14 3 Components of the Continental ebike System The Continental ebike System consists of the following components: Operating panel Display Mid-drive motor with speed sensor (speed sensor not pictured): 48V Prime Motor Battery: Built-in down tube battery or Attached down tube battery Charger Some of these components come in different versions. Use the illustrations to familiarize yourself with the components of your Continental ebike System. 3.1 Operating panels A B Fig.: Operating panel A and display B
15 Depending on the model, your ebike is equipped with one of the following operating panels: Ergon operating panel with rocker switch Display on/off Next/up Back/down Mode Light Fig.: Ergon operating panel with rocker switch Shift operating panel with 3-way joystick Display on/off Mode Next/up Back/down Light Fig.: Shift operating panel with 3-way joystick The button is used to switch both the display and the Continental ebike System on and off.
Continental ebike System 16 3.2 Display versions and display views Depending on the model, your ebike may display the following display versions and display views: XT Display 1 2 3 4 5 6 8 2 7 9 Fig.: Display normal view 1 2 3 4 5 6 7 8 9 Speed Unit/additional info Support level Service symbol Error code Light Battery capacity Informational field 1 Informational field 2 In the Zoom view, the following information can be displayed in the individual view in a large format: Current support level Speed Trip time in minutes (TRP-Time) Day s distance (TRIP) Fig.: Display Zoom view Battery capacity Press and hold the button to access the Setup view. Select Zoom view under Display view.
17 The Setup view can be used to customize or adjust the display for a specific country. Press and hold the button to access the Setup view. Fig.: Display Setup view XT Display with Bluetooth Low Energy (BLE) The Bluetooth display can be connected to the Continental smartphone app (see Chapter Using the display on page 37). The Continental smartphone app is available free-of-charge for ios and Android devices. The Continental smartphone app contains instructions for how to connect it with the CeBS. Fig.: XT-Display with Bluetooth function
Continental ebike System 18 3.3 Motor The 48V Prime Motor is available as the motor on your ebike: Fig.: 48V Prime Motor Depending on the model, the motor C on your ebike is powered by the following types of batteries: Built-in down tube battery D Attached down tube battery E D E C C Fig.: Built-in down tube battery Fig.: Attached down tube battery
19 3.4 Battery types In this operating manual, the term battery refers to all battery types. If the text refers to a particular battery type, one of the specific terms ( built-in down tube battery, attached down tube battery ) will be used. Depending on the model, your ebike is equipped with one of the following battery types: Built-in down tube battery 10 10 11 12 Battery lock Charge status display Charger socket 11 12 Fig.: Built-in down tube battery Attached down tube battery 10 10 11 12 Battery lock Charge status display Charger socket 11 12 Fig.: Attached down tube battery
Continental ebike System 20 Performance values of the various types of batteries. Battery type Built-in down tube battery Built-in down tube battery Attached down tube battery Nominal energy (battery capacity) 450 Wh 610 Wh 500 Wh 3.5 Charger Depending on the model, there is 1 LED light (red/green) on the top of the charger. 15 16 16 17 Charger LED on the charger Charging cable with plug 15 6 5 5 6 17 1 4 4 1 2 3 3 2 Fig.: Charger, charging cable with plug
21 4 Commissioning In this chapter you will find information on safely commissioning the CeBS. 4.1 Charging the battery for the first time warnin Incorrect handling of electric currents and conducting components can trigger electric shock. Risk of electric shock! Before every use, check the charger, power cord, and power plug for damage. Do not use the charger if you notice or think there may be damage to it. Do not use if liquid or moisture has penetrated the charger. Only use the charger with the original battery. Before its initial use, the battery must be fully charged. The surrounding temperature during charging may not be below +0 or above 45 C. The ideal surrounding temperature during charging is between +10 and +25 C. For a built-in down tube battery: Insert the charging cable into the charger socket 12 on the built-in down tube battery. 12 Fig.: Charging a built-in down tube battery
Continental ebike System 22 For an attached down tube battery: Only insert the charger into a properly installed socket, using the power plug. Insert the charging cable into the charger socket 12 on the attached down tube battery. POWER 12 You can find the current charge status of the battery in the table on page 32. Remove the charging cable from the charger socket after charging is complete. After charging is complete, always pull the power plug out of the power socket. 4.2 Inserting the battery for the first time Only insert the battery when the key has been removed from the battery lock 10 or when it has not been turned. For a built-in down tube battery: 10 Fig.: Charging an attached down tube battery KLICK D D Fig.: Placing the built-in down tube battery Fig.: Inserting the built-in down tube battery Place the built-in down tube battery D onto the battery bracket. Slide the built-in down tube battery D laterally into the battery bracket until the down tube battery clicks into the battery lock.
23 Check that the integrated down tube battery D is seated properly by wiggling it side to side. D For an attached down tube battery: Fig.: Check to ensure that the built-in down tube battery is seated properly KLICK E E Fig.: Place the attached down tube battery on the lower battery bracket Fig.: Allow the attached down tube battery to click in Place the attached down tube battery E onto the battery bracket. Carefully push the attached down tube battery E onto the upper battery bracket until the down tube battery E clicks into the battery lock. Check that the attached down tube battery E is seated properly by wiggling it side to side and up and down. E Fig.: Check to ensure the attached down tube battery is firmly seated
Continental ebike System 24 4.3 Switching on the Continental ebike System On the operating panel, press the button and hold for 1 second. The display will light up and show the system information. You can find more information on the settings menu, Setup, in Chapter Settings menu Setup on page 41. 4.4 Setting support level Cwautio Fig.: Operating panel Careless use of support level B (Boost) may cause the front wheel to lift up off of the ground and can result in accidents and injuries. Risk of accident and injury! Use support level B carefully and in moderation. Do not use support level B when you have the luggage rack loaded with heavy luggage. Do not use support level B on uphill grades.
25 Press the / button on the operating panel in order to switch between the support levels 3 (see also Chapter Components of the Continental ebike System on page 14). The Continental ebike System has been activated. You can ride with motor support. Fig.: Operating panel You can find more information on the functions of the Continental ebike Systems in Chapter Operation on page 26.
Continental ebike System 26 5 Operation This chapter contains information on how to correctly operate the components of the Continental ebike System. While operating the components of the CeBS, please observe the warning notices in this chapter and also the safety notices (see chapter Safety warnings on page 10). 5.1 Using the operating panel In this chapter you will find information on using the operating panel of the Continental ebike System. Depending on the model, the Continental ebike System is equipped with an Ergon operating panel or a Shift operating panel (see chapter Components of the Continental ebike System on page 14). 5.1.1 Turning the Continental ebike System on and off Always shut down the CeBS properly. If power is abruptly lost, this can result in CeBS behaving in an undesirable manner. Ccautio Injuries can result from the unintentional starting up of the ebike while it is being turned on. Risk of injury! When turning the CeBS on, place your feet on the ground. Do not put your weight onto the pedals when turning the CeBS on. To turn on the Continental ebike System: On the operating panel, press the button and hold for 1 second. Subsequently release the button.
27 After the CeBS starts up, the display will show the system information. The ebike is ready to be used. To turn off the Continental ebike System: Press the button for 3 seconds on the operating panel. Subsequently release the button. The CeBS will shut off and the display will go dark. 5.1.2 Set support level Press the / button or the / button on the operating panel, in order to set the support level 3. When the / is pressed, the support level increases. When the / button is pressed, the support level 3 decreases. The higher the support level that is set, the more support the motor provides. The range is reduced the higher the support level. Fig.: Setting support level on Ergon operating panel Depending on the model, your ebike is equipped with either an Ergon operating panel or a Shift operating panel (see chapter Components of the Continental ebike System on page 14). The button on an Ergon operating panel corresponds to the button on a Shift operating panel. The button on an Ergon operating panel corresponds to the button on a Shift operating panel. 5.1.3 Turning off the motor support On the operating panel, press button until the support level displays as 0 in the display. 3 You are now riding in Zero mode, without motor support. The display continues to provide all the features. Fig.: Display support level 0
Continental ebike System 28 5.1.4 Riding without motor support If the battery capacity is below 24 Wh, the Continental ebike System automatically switches on the Zero mode. The battery will continue to power the ebike s lights for approximately 2 hours. If the battery is completely empty, the lights and the CeBS will turn off. 5.1.5 Turning the pushing aid on and off Ccautio When the cranks and pedals turn independently when the pushing aid is turned on, it can lead to injury. Risk of injury! Keep your distance from the cranks and pedals when turning on the pushing aid. The pushing aid (S) provides support of up to 6 km/h in speed when you are pushing the ebike. On the operating panel, press button until the support level displays as S in the display. On the operating panel, press button to turn on the pushing aid, and hold button. Release button to turn off the pushing aid. Fig.: Display pushing aid
29 5.1.6 Turning the lights on and off On the operating panel, press button to turn on the lights and select the lighting mode. The ebike s lights are set by the lighting mode. In addition to manually turning the lights on and off, it is also possible to automatically set the lights through a light sensor on the display. Light symbols Auto light on Manual light on Auto light off Manual light off On the operating panel, press the button to change the light mode. 5.2 Using the charger warnin Using the charger incorrectly can lead to a short circuit and risk of fire. Risk of injury and fire! Only use the original charger. Do not use the charger if you notice or think there may be damage to it. warnin Incorrect handling of electric currents and conducting components can trigger electric shock. Risk of electric shock! Before every use, check the charger, power cord, and power plug for damage. Do not use the charger if liquid or moisture has penetrated the charger. Only use the charger to charge the original battery. The surrounding temperature during charging may not be below +0 or above +45 C. The ideal surrounding temperature during charging is between +10 and +25 C.
Continental ebike System 30 The charger 15 has a country-specific power plug and a charging cable 17 Before every time you charge, make sure that there are no metal objects clinging to the plug of the charging cable or to the charger socket 12. Only insert the charger into a properly installed socket, using the power plug. Insert the plug on the charging cable 17 into the charger socket 12 on the battery. 12 6 5 5 6 1 4 4 1 2 3 3 2 17 Depending on the model, the charger 15 has 1 ED (red/green) 16 on the upper side. Fig.: Charger socket and plug of the battery cable 16 15 Fig.: Charger The LED 16 on the charger provide information on the current charging status: LED display on the charger Steady green light Steady red light Steady green light Red and green blink in alternation Meaning Charger is connected Battery is being charged Battery is fully charged Malfunction during charging After each time you charge, pull the power plug out of the power socket.
31 5.3 Using the battery In this chapter you will find information on using the battery. 5.3.1 Charging the battery Both batteries have the same charger socket 12. 12 12 Fig.: Built-in down tube battery with charger socket Fig.: Attached down tube battery with charger socket The battery types can be charged when mounted on the ebike or when detached from it. warnin Using the battery incorrectly can lead to a short circuit and risk of fire. Risk of injury and fire! Only use the original charger to charge the battery. Do not use the battery if 5 LEDs are flashing simultaneously on the battery. Do not use the charger if you notice or think there may be damage to it. Ideally, you should charge the battery in a surrounding temperature between +10 and +25 C. Insert the plug on the charging cable 17 into the charger socket 12 on the battery.
Continental ebike System 32 As long as the battery is charging and the charge status is below 10%, the LED on the battery s charge display will flash green. As soon as the charge status is 11%, an LED will be lit up. The further progress of charging can be seen in the table Charging status of the battery during the charging process. The full duration of charging a 500 Wh battery is up to 4.5 hours; for more information on the duration of charging, see Technical details of the battery on page 50 (depends on the charge capacity, status of the battery and charger). The current charge status is displayed during charging as in the following table: Charging status of the battery during the charging process LEDs Light signal Charge status 1 1st LED is blinking 0-20 % 1 1st LED is on, 2nd LED is blinking 21-40% 2 LEDs 1 2 are on, 3rd LED is blinking 41-60% 3 LEDs 1 3 are on, 4th LED is blinking 61-80% 4 LEDs 1 4 are on, 5th LED is blinking 81-99% 5 Steady light on all 5 LEDs 100% Remove the charging cable 17 from the charger socket after charging is complete 12. For a built-in down tube battery When a down tube battery is attached POWER 17 12 Fig.: Removing the charging cable 17 Fig.: Removing the charging cable 12
33 5.3.2 Battery modes The battery automatically adjusts to match the activity of the Continental ebike System through the battery management system. 3 battery modes ensure a constant power supply and effective use of the battery s capacity. Description Active mode Standby mode Deep sleep mode Meaning The battery is in Active mode when the CeBS is turned on or the charger is connected. The CeBS automatically turns off after the standby time in the display has expired. The battery switches to Standby mode, which reduces the CeBS energy consumption. The battery automatically turns back on when the CeBS is turned on or the charger is connected. After 1 hour of inactivity, the CeBS automatically switches to Deep sleep mode. The battery deactivates the power supply to the CeBS. This allows the battery to survive extended breaks between charges and protects it from total discharge. The battery automatically turns back on when the CeBS is turned on or the charger is connected. 5.3.3 Display the charge status of the battery when the CeBS is turned off Press the button on the charge status display 11 to display the battery charge status. Determine the battery charge status using the table Battery charge status during the charging process. POWER Fig.: Battery s charge status display 11 The battery capacity 7 is indicated in the display B. In the battery symbol, the white field displays the remaining available battery capacity. The black field that increases from above displays the battery capacity that has been used up. If the battery symbol is completely white, the battery is fully charged.
Continental ebike System 34 5.3.4 Removing the battery Always turn off the Continental ebike System before removing the battery. Press the button on the operating panel. Turn the key counterclockwise to open the battery lock 10. For a built-in down tube battery When a down tube battery is attached 10 10 Fig.: Open the battery lock on the built-in down tube battery Fig.: Open the battery lock on the attached down tube battery For a built-in down tube battery: Slide the built-in down tube battery D laterally out of the battery bracket. Lift the built-in down tube battery D up and out of the lower battery bracket. D D Fig.: Slide the built-in down tube battery to the side Fig.: Remove the built-in down tube battery by lifting upward
35 For an attached down tube battery: Pull the built-in down tube battery E up and out of the battery bracket. Lift the built-in down tube battery E up and out of the battery bracket. E E Fig.: Pull the attached down tube battery out of the battery bracket Fig.: Remove the attached down tube battery by lifting upward 5.3.5 Inserting the battery For a built-in down tube battery: KLICK D D Fig.: Placing the built-in down tube battery Fig.: Inserting the built-in down tube battery Place the built-in down tube battery D onto the battery bracket. Slide the built-in down tube battery D laterally into the battery bracket until the down tube battery clicks into the battery lock.
Continental ebike System 36 Check to ensure that the built-in down tube battery D is properly seated by moving it laterally back and forth. D For an attached down tube battery: Fig.: Check to ensure that the built-in down tube battery is seated properly KLICK E E Fig.: Place the attached down tube battery on the lower battery bracket Fig.: Allow the attached down tube battery to click in Place the attached down tube battery E onto the battery bracket. Carefully clap the attached down tube battery E onto the upper battery bracket until the down tube battery E clicks into the battery lock. Check that the attached down tube battery E is seated properly by moving it laterally back and forth. E Fig.: Check to ensure the attached down tube battery is firmly seated
37 5.4 Using the display In this chapter you will find information on using the display. 5.4.1 Changing the position where the display is mounted There are two possible places to mount the display bracket on the handlebars: protruding forward from the handlebars (Fig.: Mounted over the handlebars) protruding backwards from the handlebars (Fig.: Mounted over the handlebar stem). By changing the position of the mounted display, space can be created on the handlebars for mounting a bicycle basket, for example. If you do not have the necessary expertise or tool, have a bicycle retailer mount the display bracket and the display. Position where the display is mounted A A B B Fig.: Mounted over the handlebars Fig.: Mounted over the handlebar stem Detach the display cable from the operating panel A. Rotate the 2 M4 screws counterclockwise to remove them from the display bracket (see Fig. Removing the display bracket). Remove the display B from the handlebars. Rotate the 4 M1 screws counterclockwise to remove them from the display bracket (see Fig. Removing the display bracket from the display). Remove the display B from the display bracket.
Continental ebike System 38 Rotate the display bracket 180. B B Fig.: Removing the display bracket Fig.: Removing the display bracket from the display Screw the 4 M1 screws clockwise into the display bracket to secure the display B to the display bracket. Mount the display bracket with the display B on the handlebars. Screw the 2 M4 screws clockwise into the display bracket. Connect the display cable to the operating panel A. When inserting the plug, ensure that the arrows on the plug are pointing towards one another. Press and hold the button on the operating panel for 1 second in order to turn on the Continental ebike System and test the functioning of the CeBS with the display in the new installation position.
39 5.4.2 Menu navigation The display view can be changed with the shortcuts (see Table Shortcuts for menu navigation). For the shortcuts to function, CeBS must be turned on and ready to use and the display must be in normal view (see Chapter Display versions and display views on page 16). The basic settings can be changed in the settings menu (see Chapter Settings menu Setup on page 41). Shortcuts for menu navigation Ergon operating panel Shift operating panel Symbol Meaning Symbol Meaning CeBS on/off CeBS on/off Next/up Next/up Back/down Back/down Mode Light Mode Light If you press and hold the / button or the / button in specific settings menus (e.g. set clock), the numbers will change more quickly.
Continental ebike System 40 5.4.3 Turning the Continental ebike System on and off The following table contains information about the shortcuts. Shortcuts of the Continental ebike System Goal Action Result Press and hold button for 1 second. Set support level Use the / button or the / button to select the support level. Setting the light mode Set informational fields Reset TRIP, AVG, MAX and TRP time Set the light mode with the button. Press the button to change the view between the informational fields 8 and 9. but- Press and hold the ton for 3 seconds. Turning on the system The display will light up and display the system information. S 0 1 2 3 B TRIP ODO AVG MAX PWR RPM TRP time HH:MM Pushing aid Zero Mode Level 1 Low Level 2 Medium Level 3 High Level 4 Boost Manual light on Manual light off Automatic (light on) Automatic (light off) Day s distance Total distance Average speed Top speed Rider performance Revolutions per minute Trip time in minutes Time All saved performance data for TRIP, AVG, MAX and TRP time are reset to 0. Continue with the button or go to the Setup settings menu with the button (hold for 3 seconds). Turning off the system Press and hold the button for 3 seconds. The display will disappear and CeBS will switch to standby mode.
41 5.4.4 Settings menu Setup The following table contains information about the possible settings for the display. Press and hold the button for 1 second to turn on the Continental ebike System. Goal Action Result Setting the units Select the unit with the / buttons. km/h mph Kilometers per hour Miles per hour Continue with button or leave the Setup menu with the button (hold for 3 seconds). Set total kilometers Press buttons / to set the total kilometers, starting with the first digit. Setting the odometer on the ebike manually (e.g. after installing a new motor) Continue with button or leave the Setup menu with the button (hold for 3 seconds). Setting the time Press the / button to set the clock. Setting the hour and minute display Continue with button or leave the Setup menu with the button (hold for 3 seconds). Set backlight Press the / buttons to set the brightness of the display. The display brightness increases with the larger beams. Filled-in beams show the current selection. Continue with button or leave the Setup menu with the button (hold for 3 seconds). Setting the contrast Press the / buttons to set the contrast of the display. The display contrast increases with the larger beams. Filled-in beams show the current selection. Continue with button or leave the Setup menu with the button (hold for 3 seconds). Setting the language Press the / buttons to set the language. Language selection Continue with button or leave the Setup menu with the button (hold for 3 seconds).
Continental ebike System 42 Goal Action Result Change the view Press the / buttons to change the view in the display. Normal Zoom Auto mode Phone mode General overview Enlarged view changes to Phone view is always in Phone view Continue with button or leave the Setup menu with the button (hold for 3 seconds). Display software version Information about the currently installed software version. Your bicycle retailer can install up-to-date software. Continue with button or leave the Setup menu with the button (hold for 3 seconds). Set the standby time Press the / button to set the standby time. Time when the battery enters standby mode. Continue with button or leave the Setup menu with the button (hold for 3 seconds). Calibrate the torque Press and hold the button for 3 seconds and then follow the instructions on the display. Initial value of the torque sensor is reset. Continue with button or leave the Setup menu with the button (hold for 3 seconds).
43 5.4.5 Using the display with Bluetooth function The Bluetooth Low Energy (BLE) interface in the display makes it possible to connect with the Continental smartphone app in addition to all the other available functions. With this data connection, performance data from the Continental ebike System can be combined with the contents of the smartphone app. This information can be shown on both displays. Download the Continental smartphone app on your smartphone. Connect the display B to your smartphone using the BLE function. The display can also be switched to Auto or Phone mode. Auto mode: The display automatically changes to Phone view when a smartphone is connected. Phone mode: The display is always in Phone view. After the connection has been established, the display opens up an expanded display mode. If the connection was successful, the following information can be displayed in connection with your smartphone and, if applicable, the necessary sensors: Fig.: Display view with heart rate Fig.: Display view with navigation
Continental ebike System Fig.: Display view with range 44 Fig.: Display view with weather information
45 5.4.6 Using a smartphone with the Continental smartphone app You can have the following information displayed on your smartphone: Fig.: View of the ebike functions and range Fig.: Configurable display In the configurable view, you can view fitness data and weather information, among other things. Fig.: View of the navigation function
Continental ebike System 46 6 Resolving malfunctions The Continental ebike System recognizes malfunctions which are displayed by error codes in the display B. Malfunctions that are detected by the CeBS are displayed in the middle of the display. The error code 5 displayed indicates the cause of the malfunction, making it easier to resolve it. 1. When the error code appears on the display, check for the malfunction immediately. When this occurs, the letter in the error code stands for the component of the CeBS that is affected: M = Motor B = Battery D = Display 2. Press the button to acknowledge the displayed error code. 3. If you cannot remedy the error on your own, contact your bicycle retailer, who will investigate the malfunction with service software. When the service symbol 4 is visible in the display, this indicates that a service interval has been exceeded either in km or time. This is not a malfunction.
47 Component affected Cause Action Motor Motor error (e.g. does not start, uneven running) Contact error in the cable harness Motor too hot Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer. Inspect the cable and connectors of the CeBS. Reduce the load on the motor by reducing the speed or setting a lower support level. Battery Battery voltage too low Use the charger to charge the battery. Display Light Internal battery error Temperature of the battery outside the permissible operating temperature Temperature outside the permissible charging temperature Display error (e.g. display remains dark) Missing/defective wiring of the display Missing/defective wiring of the lights Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer. Allow the battery to reach the permissible operating temperature. Only charge the battery at the permissible charging temperature. Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer. Check the wiring of the display and have it replaced if necessary. Check the wiring of the lights and have it replaced if necessary.
Continental ebike System 48 7 Cleaning and maintenance This chapter contains information on how to correctly clean and maintain the Continental ebike System. When the service symbol 4 appears in the display, the service interval has been exceeded. Contact a bicycle retailer and have your CeBS serviced. wuutentio Improper cleaning can lead to material damage. Risk of damage! Clean the Continental ebike System with a damp cloth. Never clean the Continental ebike System with a high-pressure washer or a hard jet of water. Remove the battery from the battery bracket before cleaning the Continental ebike System. Clean the components of the Continental ebike System with a damp cloth. Use water or a mild detergent. Perform a visual inspection to check that electrical lines, connections and points of contact are free of damage and clean. Have your bicycle retailer replace damaged parts. Prevent moisture or dirt from getting into the points of contact. Check to ensure that the contacts are dry before you insert the battery. If you do not have the necessary expertise or tool, let a bicycle retailer repair the Continental ebike System.
49 8 Storing the battery This chapter contains information on how to correctly store the battery. wuutentio Improper removal of the battery can result in material damage to the battery. Risk of damage! Always turn off the CeBS before removing the battery from the battery bracket. wuutentio Improper storage and total discharge of the battery can result in material damage to the battery. Risk of damage! Store the battery appropriately. Charge the battery every 3 months to prevent total discharge of the battery. Have your bicycle retailer replace defective batteries immediately. Always store the battery at a surrounding temperature between +5 and +45 C. The ideal surrounding temperature is between +10 and +25 C. Store the battery in a dry space and protect it from exposure to direct sunlight. Before storing it, charge the battery to 30 to 50% of its charge capacity. Charge the stored battery to 30 to 50% of its charge capacity every 3 months.
Continental ebike System 50 9 Technical details In this chapter you will find information on the technical details of the components of the Continental ebike System. 9.1 Technical details of the motor Torque (maximal) Continuous rated power 70 Nm 250 W IP protection class IP 65 9.2 Technical details of the battery Storage temperature Ideal battery storage status Built-in down tube battery Attached down tube battery +5 to +45 C (ideally: +10 to +25 C) 30 to 50% (2 to 3 LEDs) Ideal charging temperature +10 to +25 C Nominal voltage 44 V Nominal energy 450 Wh 610 Wh 500 Wh Protection class IP 54 IP 54 Weight 3.2 kg 2.9 kg
51 9.3 Technical details of the charger 3.3 A charge current Ideal charging temperature +10 to +25 C Charge time (450 Wh) Charge time (500 Wh) Charge time (610 Wh) approx. 4 hours approx. 4.5 hours approx. 5.5 hours Protection class IP 40 9.4 Technical details of the display Nominal voltage 12 V (+/ 1 V) Protection class IP 67 10 Disposal This chapter contains information on how to correctly dispose of components of the Continental ebike System. Electrical and electronic devices, as well as batteries (rechargeable or otherwise), may not be disposed of along with household waste. As a consumer, you are legally obligated to bring electrical and electronic devices, as well as batteries (rechargeable or otherwise), to the public collection points set up for this purpose or to the specialist retailer at the end of their service life.
Continental ebike System 52 11 Handover certificate The handover certificate confirms the perfect condition of the ebike when it is handed over by the bicycle retailer. If a warranty-related situation arises, the handover certificate provides evidence of the date of purchase. Initial inspection before handover Bicycle retailer Customer / order number Date Check display fastening Check battery bracket Check cabling Check operating panel Signature: Bicycle retailer Key number Charge and mount battery Set the display functions Update firmware Test ride Signature: Customer
53 12 Service history The service history is a log of inspections; it includes the inspection intervals recommended by Continental. Here you can find information on inspection intervals according to kilometers traveled (mileage) or service life. Have every inspection confirmed by your bicycle retailer. Using the service history will help you in warranty-related situations. You can also retain the value of your ebike by having it regularly serviced. Inspection after 1,000 km or 6 months Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental ebike System 54 Inspection after 2,500 km or 1 year Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
55 Inspection after 5,000 km or 2 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental ebike System 56 Inspection after 7,500 km or 3 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
57 Inspection after 10,000 km or 4 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental ebike System 58 Inspection after 12,500 km or 5 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental Bicycle Systems Contact Continental Bicycle Systems GmbH & Co. KG Ludwig-Erhard-Straße 30 34 D-65760 Eschborn service@bmd.contitech.de www.continental-ebike-system.com Tel: +49 (0)69 7603 9808 ContiTech. Engineering Next Level The ContiTech division of the Continental Corporation is one of the world s leading industry specialists. As a technology partner, our name is synonymous with expertise in development and materials for components made of natural rubber and plastics and also in combination with other materials such as metal, fabrics or silicone. By integrating electronic components, we are also generating solutions for the future. Learn more about the contents of this brochure. Beyond products, systems and services we also provide holistic solutions and have a formative influence on the industrial infrastructure. We see digitalisation and current trends as an opportunity to work with our customers to add sustainalble value - for both sides and for good. 2005 EN 2018.01 (WB) Printed with ContiTech offset printing blankets on bleached paper free of chlorine