M E G A C O A T C B N Wide Range of Applications for hardened steel cutting New Technology to achieve superior wear and fracture resistance 1st Choice for carburizing hardened material
NEW Technology to achieve superior wear and fracture resistance Hybrid Grain tructure MEGACOAT CBN tructure Coarse Grain CBN Micro Grain CBN Heat Heat diffusion is promoted by coarse grain CBN High thermal conductivity achieves exceptional fracture and wear resistance when cutting hardened material Excellent Wear Resistance Wear Resistance Comparison (Continuous External Cutting) uperior Fracture Resistance Fracture Resistance Comparison (Interrupted Facing) Workpiece size : ø.756 4.91 Workpiece Material : Chromium Molybdenum teel (56~60 HRC) Cutting condition : Vc=650sfm, f=0.004ipr, ap=0.008", Wet, ~4 passes Workpiece size : ø.756 1.969 (3 holes) Workpiece Material : Chromium Molybdenum teel (56~60 HRC) Cutting condition : Vc=500sfm, f=0.006ipr, ap=0.008", Dry, 5 passes achieved superior wear resistance when compared to Competitor B (for high-speed cutting). achieved superior fracture resistance when compared to Conventional A and Competitor B. Cutting edge breakage occurred on Conventional A (for general purpose), when cutting speed (Vc) is 650sfm. is the 1st recommended grade for continuous (high-speed finishing) to interrupted cutting with well balanced wear and fracture resistance. 1
Application Map is the 1st recommended grade for a wide range of application from continuous (high-speed finishing) to interrupted cutting. KBN5M : High tability for General Cutting KBN30M : High tability During Interrupted Cutting KBN35M : Cell Fiber CBN uperior fracture resistance in heavy interrupted cutting Case tudies Chromium teel (58HRC) Chromium teel (61~65HRC) Pulley Facing (Continuous) Vc=400sfm ap=0.006~0.008" f=0.010ipr WET DNGA430045MEP () Gear External Turning and Facing (Interrupted) Vc=400sfm ap=0.006" f=0.004~0.006ipr (External) WET CNGA4301630MEH () -MEP ( : 0.00 x45) 150 pcs/edge -MEH ( : 0.016 x30) 150 pcs/edge -ME ( : 0.005 x5) 100 pcs/edge Competitor F 100 pcs/edge Competitor E 100 pcs/edge -MEH (edge prep: 0.016"x30 chamfered + R honed) achieved 1.5 times longer tool life compared to Competitor F. Tool life of the -ME (edge prep: 0.005"x5 chamfered + R honed) is the same as Competitor E s. -MEP (edge prep: 0.00"x45 chamfered + R honed) achieved 1.5 times longer tool life, preventing crater wear. No chipping in interrupted cutting, and improved productivity (Competitor F's cutting edge had extensive chipping). Feed rate could be increased from 0.006 to 0.010ipr during facing. Achieved cycle time and cost reduction. User Evaluation -MEP -ME Competitor E User Evaluation
Various Edge Preps for a wide range of applications 1tandard cutting edge prep of negative inserts tandard cutting edge prep of positive inserts MEP 0045 0.00" 45 + R-honed Application/Advantages High speed, continuous cutting Excellent crater wear resistance ME T00815 0.003" 15 Application/Advantages Chamfered harp-cutting oriented, less burring ME 0055 0.005" 5 + R-honed General purpose ME 0055 0.005" 5 + R-honed General purpose MET 00730 0.007" 30 + R-honed uperior fracture resistance MEH 01630 0.016" 30 + R-honed tandard Edge Prep of negative inserts Interrupted high feed cutting Prevention of flaking MET 00435 0.004" 35 + R-honed Interrupted table cutting 1 MEP (for continuous, high speed cutting) Cutting Resistance Comparison Wear Comparison ME for harp Cutting MEH (for interrupted, high feed cutting) Tougher with Flake Prevention MEP Prevents Crater Wear 3
(Negative Inserts) ymbol Condition hape 0055 Indication 0.005" 5 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice Description (ANI) Description (IO) H Edge Prep (Interrupted) (Continuous) Dimension (in) r CNGA / DNGA (Negative Inserts) No.of Edges Description A T ød CNGA43_ 1/ 3/16 0.03" DNGA43_ 1/ 3/16 0.03" DNGA44_ 1/ 1/4 0.03" MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M CNGA 43100515MEW CNGA 104040115MEW 1/64 0.10 4300515MEW 104080115MEW 00515 1/3 0.098 / With Wiper Edge 43300515MEW 10410115MEW 3/64 0.098 CNGA 4310045MEP CNGA 1040400545MEP 1/64 0.098 430045MEP 1040800545MEP 0045 1/3 0.10 / Finishing 4330045MEP 104100545MEP 3/64 0.098 CNGA 43050055ME CNGA 1040015ME 0.008 0.10 4310055ME 10404015ME 1/64 0.098 0055 430055ME 10408015ME 1/3 0.10 4330055ME 1041015ME 3/64 0.098 CNGA 43100730MET CNGA 1040401730MET 1/64 0.098 4300730MET 1040801730MET 00730 1/3 0.10 43300730MET 104101730MET 3/64 0.098 CNGA 43101630MEH CNGA 1040404030MEH 1/64 0.098 4301630MEH 1040804030MEH 01630 1/3 0.10 Multi Edge / Interrupted 43301630MEH 104104030MEH 3/64 0.098 DNGA 4310045MEP DNGA 15040400545MEP 1/64 0.091 430045MEP 15040800545MEP 0045 1/3 0.075 / Finishing 4330045MEP 1504100545MEP 3/64 0.075 DNGA 4300055ME DNGA 150401015ME 0.004 0.087 43050055ME 15040015ME 0.008 0.098 4310055ME 150404015ME 0055 1/64 0.091 430055ME 150408015ME 1/3 0.075 4330055ME 15041015ME 3/64 0.075 DNGA 4410055ME DNGA 150604015ME 1/64 0.091 440055ME 150608015ME 0055 1/3 0.075 4430055ME 15061015ME 3/64 0.075 DNGA 43100730MET DNGA 15040401730MET 1/64 0.091 4300730MET 15040801730MET 00730 1/3 0.075 43300730MET 1504101730MET 3/64 0.075 DNGA 44100730MET DNGA 15060401730MET 1/64 0.091 4400730MET 15060801730MET 00730 1/3 0.075 44300730MET 1506101730MET 3/64 0.075 DNGA 43101630MEH DNGA 15040404030MEH 1/64 0.091 4301630MEH 15040804030MEH 01630 1/3 0.075 / Interrupted 43301630MEH 1504104030MEH 3/64 0.075 tock tandard World Express (1 pc boxes) 4
NGA / TNGA (Negative Inserts) (Negative Inserts) ymbol Condition hape 0055 Indication 0.005" 5 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice Description (ANI) Description (IO) H Edge Prep (Interrupted) (Continuous) Dimension (in) r No.of Edges Description A T ød NGA43_ 1/ 3/16 0.03" TNGA33_ 3/8 3/16 0.150" MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M / Finishing NGA 430045MEP NGA 1040800545MEP 1/3 0.071 0045 4330045MEP 104100545MEP 3/64 0.087 NGA 4310055ME NGA 10404015ME 1/64 0.071 0055 430055ME 10408015ME 1/3 0.071 NGA 43100730MET NGA 1040401730MET 1/64 0.071 4300730MET 1040801730MET 00730 1/3 0.071 43300730MET 104101730MET 3/64 0.087 NGA 4301630MEH NGA 1040804030MEH 1/3 0.071 01630 / Interrupted 43301630MEH 104104030MEH 3/64 0.087 TNGA 3310045MEP TNGA 16040400545MEP 1/64 0.095 330045MEP 16040800545MEP 0045 1/3 0.095 3 / Finishing 3330045MEP 1604100545MEP 3/64 0.083 TNGA 3300055ME TNGA 160401015ME 0.004 0.10 33050055ME 16040015ME 0.008 0.098 3310055ME 160404015ME 0055 1/64 0.095 3 330055ME 160408015ME 1/3 0.095 Multi Edge 3330055ME 16041015ME 3/64 0.083 TNGA 33100730MET TNGA 16040401730MET 1/64 0.095 3300730MET 16040801730MET 00730 1/3 0.095 3 33300730MET 1604101730MET 3/64 0.083 TNGA 33101630MEH TNGA 16040404030MEH 1/64 0.095 3301630MEH 16040804030MEH 01630 1/3 0.095 3 / Interrupted 33301630MEH 1604104030MEH 3/64 0.083 tock tandard World Express (1 pc boxes) 5
VNGA / WNGA (Negative Inserts) (Negative Inserts) Classification Description A T ød Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice VNGA33_ 3/8 3/16 0.150" WNGA43_ 1/ 3/16 0.03" ymbol Condition 00435 Indication 0.004" 35 Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice H (Interrupted) (Continuous) hape Description Previous Description Edge Prep Dimension (in) r No.of Edges MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M VNGA 3310045MEP VNGA 16040400545MEP 1/64 0.079 0045 330045MEP 16040800545MEP 1/3 0.071 / Finishing VNGA 3300055ME VNGA 160401015ME 0.004 0.10 33050055ME 16040015ME 0.008 0.091 0055 3310055ME 160404015ME 1/64 0.079 330055ME 160408015ME 1/3 0.071 VNGA 33100730MET VNGA 16040401730MET 1/64 0.079 00730 3300730MET 16040801730MET 1/3 0.071 VNGA 33101630MEH VNGA 16040404030MEH 1/64 0.079 01630 3301630MEH 16040804030MEH 1/3 0.071 / Interrupted WNGA 4310055ME WNGA 080404015ME 1/64 0.079 430055ME 080408015ME 0055 1/3 0.10 3 4330055ME 08041015ME 3/64 0.098 WNGA 43100730MET WNGA 08040401730MET 1/64 0.079 4300730MET 08040801730MET 00730 1/3 0.10 3 43300730MET 0804101730MET 3/64 0.098 tock tandard World Express (1 pc boxes) 6
CCMW / CPGB (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T00315 00435 Indication 0.003" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød CCMW15_ 1/4 3/3 0.110 7 CCMW35_ 3/8 5/3 0.173 7 CPGB515_ 5/16 3/3 0.138 11 CPGB3_ 3/8 1/8 0.177 11 No.of Edges MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M CCMW 1505T00315ME CCMW 0600T00815ME 0.008 0.079 151T00315ME 06004T00815ME T00315 1/64 0.075 15T00315ME 06008T00815ME 1/3 0.071 CCMW 3505T00315ME CCMW 09T30T00815ME 0.008 0.079 351T00315ME 09T304T00815ME T00315 1/64 0.075 35T00315ME 09T308T00815ME 1/3 0.071 CCMW 1510055ME CCMW 06004015ME 1/64 0.075 0055 150055ME 06008015ME 1/3 0.071 / General Purpose CCMW 3510055ME CCMW 09T304015ME 1/64 0.075 0055 350055ME 09T308015ME 1/3 0.071 CCMW 35100435MET CCMW 09T30401035MET 1/64 0.075 00435 3500435MET 09T30801035MET 1/3 0.071 CPGB 5151T00315ME CPGB 08004T00815ME T00315 1/64 0.075 CPGB 305T00315ME CPGB 09030T00815ME 0.008 0.075 T00315 31T00315ME 090304T00815ME 1/64 0.075 CPGB 310055ME CPGB 090304015ME 1/64 0.075 0055 30055ME 090308015ME 1/3 0.098 / General Purpose CPGB 515100435MET CPGB 0800401035MET 1/64 0.075 00435 51500435MET 0800801035MET 1/3 0.087 CPGB 3100435MET CPGB 09030401035MET 1/64 0.075 00435 300435MET 09030801035MET 1/3 0.098 tock tandard World Express (1 pc boxes) 7
DCMW / TPGB (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T00315 00435 Indication 0.003" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød DCMW15_ 1/4 3/3 0.110" 7 DCMW35_ 3/8 5/3 0.173 7 TPGB_ 1/4 1/8 0.138 11 TPGB3_ 3/8 1/8 0.177 11 MEGACOAT CBN No.of Edges KBN10M KBN5M KBN30M KBN35M DCMW 1505T00315ME DCMW 0700T00815ME 0.008 0.075 151T00315ME 07004T00815ME T00315 1/64 0.067 15T00315ME 07008T00815ME 1/3 0.075 DCMW 3505T00315ME DCMW 11T30T00815ME 0.008 0.075 351T00315ME 11T304T00815ME 1/64 0.067 T00315 35T00315ME 11T308T00815ME 1/3 0.075 353T00315ME 11T31T00815ME 3/64 0.075 DCMW 35050055ME DCMW 11T30015ME 0.008 0.075 3510055ME 11T304015ME 0055 1/64 0.067 / General Purpose 350055ME 11T308015ME 1/3 0.075 DCMW 150500435MET DCMW 070001035MET 0.008 0.075 15100435MET 0700401035MET 00435 1/64 0.067 1500435MET 0700801035MET 1/3 0.075 DCMW 350500435MET DCMW 11T3001035MET 0.008 0.075 35100435MET 11T30401035MET 1/64 0.067 00435 3500435MET 11T30801035MET 1/3 0.075 35300435MET 11T3101035MET 3/64 0.075 TPGB 05T00315ME TPGB 11030T00815ME 0.008 0.091 1T00315ME 110304T00815ME T00315 1/64 0.083 T00315ME 110308T00815ME 1/3 0.071 3 TPGB 31T00315ME TPGB 160304T00815ME 1/64 0.071 T00315 3T00315ME 160308T00815ME 1/3 0.059 TPGB 10055ME TPGB 110304015ME 1/64 0.083 0055 3 0055ME 110308015ME 1/3 0.071 / General Purpose TPGB 0500435MET TPGB 1103001035MET 0.008 0.091 100435MET 11030401035MET 00435 1/64 0.083 00435MET 11030801035MET 1/3 0.071 3 TPGB 3100435MET TPGB 16030401035MET 1/64 0.071 00435 300435MET 16030801035MET 1/3 0.059 tock tandard World Express (1 pc boxes) 8
TPGW / VBGW / VCGW (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T00515 00435 Indication 0.005" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød TPGW33_ 3/8 3/16 0.173" 11 VBGW_ 1/4 1/8 0.110" 5 VBGW33_ 3/8 3/16 0.173 5 VCGW15_ 3/16 3/3 0.091" 7 MEGACOAT CBN No.of Edges KBN10M KBN5M KBN30M KBN35M TPGW 331T00315ME TPGW 160404T00815ME 1/64 0.071 T00315 3 33T00315ME 160408T00815ME 1/3 0.059 TPGW 33100435MET TPGW 16040401035MET 1/64 0.071 00435 3 3300435MET 16040801035MET 1/3 0.059 VBGW 05T00315ME VBGW 11030T00815ME 0.008 0.094 1T00315ME 110304T00815ME T00315 1/64 0.079 T00315ME 110308T00815ME 1/3 0.067 VBGW 3305T00315ME VBGW 16040T00815ME 0.008 0.094 331T00315ME 160404T00815ME T00315 1/64 0.079 33T00315ME 160408T00815ME 1/3 0.067 VBGW 10055ME VBGW 110304015ME 1/64 0.079 0055 / General Purpose VBGW 3310055ME VBGW 160404015ME 1/64 0.079 VBGW 0500435MET VBGW 1103001035MET 0.008 0.094 100435MET 11030401035MET 00435 1/64 0.079 00435MET 11030801035MET 1/3 0.067 VBGW 330500435MET VBGW 1604001035MET 0.008 0.094 33100435MET 16040401035MET 00435 1/64 0.079 3300435MET 16040801035MET 1/3 0.067 VCGW 151505T00315ME VCGW 0800T00815ME 0.008 0.079 15151T00315ME 08004T00815ME T00315 1/64 0.079 1515T00315ME 08008T00815ME 1/3 0.067 VCGW 15150500435MET VCGW 080001035MET 0.008 0.079 1515100435MET 0800401035MET 00435 1/64 0.079 151500435MET 0800801035MET 1/3 0.067 tock tandard World Express (1 pc boxes) 9
EZ Bar / Deep Grooving EZ Bar (EZB-NB : CBN) Right Hand hown EZ Bar Dimensions (mm) Gray Cast Iron (With cale) ymbol pec. Example K Gray Cast Iron (Without cale) E Honed E008 R0.08mm Hone Nodular Cast Iron (Without cale T Chamfered T0115 Chamfered + Honed 015 0.1mm X 15 Chamfered 0.1mm X 5 Chamfered + Honed (Roughing) H (Finishing) (Chip Control) intered Metal Description td. Edge Prep Dimensions (mm) ØA ØD H L1 L L3 F r No. of Edges MEGACOAT CBN EZBR 030030-003NB T00815 3 3.6 38.8 13 6.8 1.5 0.3 040040-003NB T00815 4 4 3.6 48.8 0 9.8 1.75 0.5 050050-003NB T00815 5 5 4.6 58.1 5 9.8.5 0.5 0.035 ±0.015 1 060060-003NB T00815 6 6 5.6 66.1 30 11.8.75 0.5 070070-003NB T00815 7 7 6.6 74.1 35 11.8 3.5 0.5 Deep Grooving (1 Edge) tock tandard World Express (1 pc boxes) Gray Cast Iron (With cale) ymbol pec. Example K Gray Cast Iron (Without cale) E Honed E008 R0.08mm Hone Nodular Cast Iron (Without cale T Chamfered T0115 Chamfered + Honed 015 0.1mm X 15 Chamfered 0.1mm X 5 Chamfered + Honed (Roughing) H (Finishing) (Chip Control) intered Metal hape Description td. Edge Prep Dimensions (mm) W r M L H Tolerance No. of Edges MEGACOAT CBN CBN KBN570 External Grooving GDG 00N-00NB E008.0 0. 1.8 300N-040NB E008 3.0 0.4.3 400N-040NB E008 4.0 ±0.0 0.4 3.3 0 4.3.9 1 500N-040NB E008 5.0 0.4 4. 600N-040NB E008 6.0 0.4 5. tock tandard World Express (1 pc boxes) 10
Kyocera Industrial Ceramics Corp. Cutting Tool Division 100 Industrial Park Road Hendersonville, NC 879 Email: cuttingtools@kyocera.com Website: www.kyocera.com/cuttingtools Distributor Website: http://mykicc.kyocera.com Customer ervice: 800.83.784 - Option 1 Technical upport: 800.83.784 - Option Kyocera Industrial Ceramics Corp. 06/13, 7.5K Printed in U..A. c o n n e c t w i t h u s