Manual Chain elevator CFG 20/CFG 40
Contents Introduction...4 EC - Declaration of Conformity...5 Conditions of use...6 General information...7 Delivery...7 Preservation...7 Noise measurement...7 Manufacturer s plate...8 Design...8 Capacities Barley 14%...9 Technical specifications power consumption...10 Elevator head...11 Elevator extension...11 Elevator boot...12 Dimension sketch CFG20/CFG40 (geared motor)...13 Dimension sketch CFG20/CFG40 with 90 bend...14 Dimension sketch CFG20/CFG40 (belt drive)...15 Dimension sketch CFG20/CFG40 with 90 bend...16 On receipt...17 Warning signs...17 Foundation...18 Lifting gear...18 Lifting instructions...19 Weight specifications chain elevator CFG20/CFG40...20 Weight specifications CFG20 (geared motor)...22 Weight specifications CFG20 (belt drive)...23 Weight specifications CFG40 (geared motor)...24 Weight specifications CFG40 (belt drive)...25 Assembly guide...26 Sealing...27 Lower part of the elevator...28 Upper part of the elevator...29 Chain elevator with auger in trough...31 Chain elevator with 45 & 90 bend...32 Motor and V-belt pulley drive...33 Elevator extensions...35 Elevator chain...35 Assembly of the elevator...38 Equipotential bonding...39 Vertical fastening...40 Commissioning...41 Fault location in case of elevator stop...41
Maintenance...42 Geared motor...42 Motor...42 Sets of belt pulleys...42 Elevator chain...43 Rubber flights...43 Bearings...43 Lubrication of bearings...43 Elevatorhead...44 Elevator boot...44 Leaks...44 Abnormal sounds and vibrations... 44 Disposal...45 Spare parts CFG20/CFG40...46 Parts list CFG20/CFG40...49 Options/accessories...55 Inspection cover with inlet...55 Inlet for flex-elevator boot...56 Extensions with tilting inlet...57 Inlet 45 for extensions...58 Tipping hopper...59 3
Introduction Important! It is essential to peruse this manual prior to assembly and commissioning of the chain elevator. 4
EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de conformité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EU-vaatimustenmukaisuusvakuutus/Declaración de conformidad CE/ Deklaracja Zgodności CE. Fabrikant/ Hersteller/ Manufacturer/ Fabricant/ Produttore/ Fabrikant/ Fabrikant/ Valmistaja/ Fabricante/ Producent Kongskilde Industries A/S DK-4180 Sorø, Danmark Erklærer hermed, at/ Erklären hiermit, daß/ Hereby declare that/ Déclare par la présente que/ Dichiara che/ Verklaren hierbij dat/ Försäkrar härmed, att/ Vakuuttaa täten, että tuote/ Por el presente declara que/ Niniejszym deklaruje, że Maskine: Maschine: Machine: Machine: La macchina: Machine: Maskin: Laite: Máquina: Maszyna: Chain elevator CFG 20/CFG 40 - er i overensstemmelse med Maskindirektivets bestemmelser ( Direktiv 98/37/EØF ) og hvis relevant også bestemmelserne i lavspændingsdirektivet 73/23/EØF og EMC-direktivet 89/336/EØF. - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 98/37/EEC und wenn erforderlich auch mit der Niedervoltrichtlinie 73/23/EEC und der EMC-Richtlinie 89/336/EEC hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 98/37/EEC and if relevant also the provisions of the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC. - est conforme aux dispositions de la Directive relatives aux machines 98/37/CEE et également aux dispositions de la Directive sur la basse tension 73/23/CEE et la Directive EMC 89/336/CEE. - é in conformita' con la Direttiva Macchine 98/37/EEC e, se pertinente, anche alla Direttiva basso voltaggio 73/23/EEC ed alla Direttiva EMC 89/336 EEC. - in overeenstemming is met de bepalingen van de Machine richtlijn 98/37/EEC en wanneer relevant ook met de bepalingen van de Laagspannings richtlijn 73/23/EEC en de EMC richtlijn 89/336/EEC. - är i överensstämmelse med Maskindirektivets bestämmelser (Direktiv 98/37/EEC) ock om relevant också bestämmelserne i lågspänningsdirektivet 73/23/EEC ock EMC-direktivet 89/336/EEC. - täyttää Konedirektiivin (Direktiivi 98/37/EEC) määräykset ja oleellisilta osin myös pienjännitedirektiivin 73/23/EEC ja EMC-direktiivin 89/336/EEC. - es conforme a la Directiva de Maquinaria 98/37/EC y, si aplica, es conforme también a la Directiva de Baja Tensión 73/23/EEC y EMC 89/336 EEC. - pozostaje w zgodzie z warunkami Dyrektywy Maszynowej 98/37/EEC i jeżeli ma to zastosowanie również z warunkami Dyrektywy dot. Niskich Napięç 73/23/EEC i Dyrektywy dot. kompatybilności elektromagnetycznej EMC 89/336/CCE. 101 000 794
Conditions of use The chain elevator CFG20/CFG40 is designed for conveying of grain, seed mixtures and flour. The chain elevator CFG20/CFG40 should only be used for the product(s) specified in the contract. Only an authorised electrician must carry out the connection of power. An equipotential bonding of chain elevator CFG20/CFG40 has to be carried out in accordance with prevailing national provisions. The supply for the chain elevator must be disconnected during installation, maintenance or repair and likewise it has to be secured against re-activation. The manual has to be placed / accessible near by the chain elevator CFG20/CFG40. 6
General information Delivery The chain elevator is packed in separate items. Standard materials for consignment are used (pallets/wooden boxes and grid boxes, etc.). No special considerations should be made concerning transport, except usual care. The delivery consists of the components stated in the order confirmation. Prior to assembly and commissioning, this manual has to be carefully perused. Preservation No special measures have been implemented for long-term storage. After reception, all parts should be stored in a suitable, dry location until installation is carried out. Noise measurement A noise test of the chain elevator has been implemented. The sound level was measured at a distance of 1 metre from the surface of the chain elevator and at a height of 1.6 metres from the floor. The chain elevator was operating without products during the test, as this is the operating condition in which the chain elevator tends to show most noise. The noise level was measured at 70 db. 7
Manufacturer s plate The plate is fixed to the elevator head. Design The chain elevator types CFG20/CFG40 are built-up of standard elements which when combined will easily suit any grain conveying installation. The chain elevators are characterized by large capacities in spite of rather small external dimensions. Both elevators operate equally effective in all positions and compared to their capacities (outputs) they have a low consumption of energy. The chain elevator is made of galvanized steel and consequently the chain elevator is very suitable for outside assembly. Furthermore, it is equipped with a quality roller chain with riveted rubber flights. The chain elevator can be combined for vertical and horizontal conveying by use of side augers in trough. These are operated from the lower shaft of the elevator. Consequently the same motor draws the elevator and the side auger. Alternatively, the side auger can be drawn separately by a directly connected geared motor. The side auger in trough is available for both the right and left side of the elevator. The augers have a diameter of 135 mm with rises of S60, S90 or S125. They are available in lengths of 2.0 m. 1.25 m. 1.0 m. 0,5 m. The chain elevator consists of: Elevator head. Elevator boot. 2.5 m extension with inspection cover. Chain with rubber carriers. Extensions from 0.125 m. to 2.5 m. Outlet. Motor. Extra inlet is available for the downward side. 8
Capacities Barley 14 % Capacities for chain elevators CFG20/CFG40: CFG20 inlet from both sides without propellers 12 t/h CFG20 inlet from both sides with propellers 20 t/h CFG20 with dia. 135 - S60 auger from one side 12 t/h CFG20 with dia. 135 - S90 auger from one side 16 t/h CFG20 with dia. 135 - S125 auger from one side 20 t/h CFG40 inlet from both sides with propellers dia. 135 40 t/h CFG40 with dia. 135 auger from both sides 40 t/h The capacity is meassured using a 50 Hz. power supply. Our capacity is meassured at a weight volume of 650 kg. per m 3 - which is the standard for barley in Denmark. In the table below we have indicated the capacities for other weight volumes: Weight volume CFG20 CFG40 600 kg/m 3 18.5 t/h 36.9 t/h 650 kg/m 3 20.0 t/h 40.0 t/h 700 kg/m 3 21.5 t/h 43.0 t/h 750 kg/m 3 23.0 t/h 46.1 t/h 800 kg/m 3 24.6 t/h 49.2 t/h 9
Technical specifications power consumption Power consumption (kw) of chain elevator CFG20/CFG40: Length in meters 3-4 5 6-7 8-9 10-11 12-13 14-16 17-18 CFG20 1.5 1.5 2.2 2.2 3.0 3.0 4.0 5.5 CFG40 2.0 2.0 3.0 3.0 4.0 4.0 5.5 5.5 Power consumption (kw) of chain elevator CFG20/CFG40 combined with a 90 bending and chain and flight conveyor Height in meters Length in meters 2 CFG20/ CFG40 3 CFG20/ CFG40 4 CFG20/ CFG40 5 CFG20/ CFG40 6 CFG20/ CFG40 7 CFG20/ CFG40 8 CFG20/ CFG40 4 2.2/3.0 2.2/3.0 2.2/3.0 2.2/3.0 3.0/3.0 3.0/4.0 3.0/4.0 5 2.2/3.0 2.2/3.0 2.2/3.0 3.0/3.0 3.0/4.0 3.0/4.0 3.0/4.0 6 2.2/3.0 2.2/3.0 3.0/3.0 3.0/4.0 3.0/4.0 3.0/4.0 4.0/4.0 7 2.2/3.0 3.0/3.0 3.0/4.0 3.0/4.0 3.0/4.0 4.0/4.0 4.0/5.5 8 2.2/3.0 3.0/4.0 3.0/4.0 3.0/4.0 4.0/4.0 4.0/5.5 4.0/5.5 9 3.0/4.0 3.0/4.0 3.0/4.0 4.0/4.0 4.0/5.5 4.0/5.5 4.0/5.5 10 3.0/4.0 3.0/4.0 4.0/4.0 4.0/5.5 4.0/5.5 4.0/5.5 5.5/5.5 11 3.0/4.0 4.0/4.0 4.0/5.5 4.0/5.5 4.0/5.5 5.5/5.5 5.5/5.5 12 4.0/4.0 4.0/5.5 4.0/5.5 4.0/5.5 5.5/5.5 5.5/5.5 5.5/5.5 13 4.0/5.5 4.0/5.5 4.0/5.5 5.5/5.5 5.5/5.5 5.5/5.5 14 4.0/5.5 4.0/5.5 4.0/5.5 5.5/5.5 5.5/5.5 15 4.0/5.5 5.5/5.5 5.5/5.5 5.5/5.5 16 5.5/5.5 5.5/5.5 5.5/5.5 17 5.5/5.5 5.5/5.5 18 5.5/5.5 10
Elevator head The elevator head is available as a finished unit. The motor is delivered separately. Elevator extension Elevator extensions are available in various lengths: 2.5 m. 2.0 m. 1.0 m. 0.5 m. 0.25 m. 0.125 m. Elevator extensions with inspection cover are available in lengths of 2.5 m. Inlet troughs are available in the following lengths: 2.0 m. - 1.25 m. - 1.0 m. - 0.5 m. When correctly combined, these elements provide all lengths in 0.125 m. steps for the vertical elevator and for the horizontal chain and flight conveyor all lengths are available in steps of 0.25 m. to a total length of 25 m. 11
Elevator boot The elevator boot is assembled in the trough from vertical position to 40. Auger in trough on one or both sides can be mounted on the elevator boot. 12
Dimension sketch CFG20/CFG40 (geared motor) A B C D E F G H I CFG20 378 215 175 335 135 530 440 500 OK160 CFG40 457 277 240 400 200 575 450 500 Ø200 J K L M N 2,2 kw O P Q R CFG20 280 215 320 400 760 300 500 355 265 CFG40 280 215 320 400 760 300 500 355 265 Dry sand must be filled around the trough. Then the remaining opening must be closed with cement. The edges of the trough are to be covered as well. 13
Dimension sketch CFG20/CFG40 with 90 bend (geared motor) A B C E F CFG20 365 230 350 950 430 CFG40 385 230 410 950 430 G H I J K CFG20 280 690 315 1000 670 CFG40 280 690 315 1000 670 CFG20 Geared motor 280 rpm D Opening Capacity t/h 15 5 CFG40 D Opening Capacity t/h 15 20 25 10 Geared motor 25 30 35 15 280 rpm 35 35 44 20 44 40 14
Dimension sketch CFG20/CFG40 (belt drive) A B C D E CFG20 505 890 440 500 OK160 CFG40 525 940 450 500 Ø200 15
Dimension sketch CFG20/CFG40 with 90 bend (belt drive) CFG20 Motor 1500 rpm. V-belt pulley drive 71/355 D Opening Capacity t/h CFG40 D Opening Capacity t/h 15 5 15 20 25 10 Motor 1500 rpm. 25 30 V-belt pulley 35 15 drive 71/355 35 35 44 20 44 40 16
On receipt Check on receipt that all parts and components have arrived, and check for damage, incurred in transit. Remember the necessary safety equipment prior to start of assembly. It is important carefully to peruse the whole manual prior to start of assembly. Warning signs Warning signs have been fixed to the chain elevator in order to indicate danger. Warning! Do not open or remove inspection covers or safety guards when the machine is running. Warning! Keep hands clear of rotary augers/propellers. 17
Foundation Check the fact that the foundation of the chain elevator is plane and capable of carrying the load in question. Lifting gear It is essential to have the necessary SWL-marked lifting gear/crane, required for the situation in question. The lifting gear has to be certified to lift the load in question. The weight of the individual parts are found under Part list CFG20/CFG40 of this manual. The total weight of the machine is stated in the section Weight specification chain elevator CFG20/ CFG40. NB! Persons should never be found under a hanging load. 18
Lifting instructions The below picture shows how to lift the chain elevator using the built-on fittings. Lifting point 19
Weight specifications chain elevator CFG20/40 Complete with conical wheel gear motor, auger under elevator and propeller with shaft - right and left. CFG20 CFG40 Height in meters Conical wheel gear motor 280 rpm. Conical wheel gear motor 280 rpm. kw Kg. kw Kg. 3.0 m. 2.2 204.000 2.2 221.200 4.0 m. 2.2 222.000 2.2 245.200 5.0 m. 2.2 240.000 2.2 269.200 6.0 m. 2.2 258.000 3.0 299.200 7.0 m. 2.2 276.000 3.0 323.200 8.0 m. 2.2 294.000 3.0 341.200 9.0 m. 2.2 312.000 3.0 365.200 10.0 m. 3.0 336.000 4.0 394.200 11.0 m. 3.0 354.000 4.0 418.200 12.0 m. 3.0 372.000 4.0 442.200 13.0 m. 3.0 390.000 4.0 460.200 14.0 m. 4.0 413.000 5.5 495.200 15.0 m. 4.0 431.000 5.5 519.200 16.0 m. 4.0 449.000 5.5 543.200 17.0 m. 5.5 478.000 5.5 567.200 18.0 m. 5.5 496.000 5.5 585.200 20
Complete with V-belt pulley drive, auger under elevator and propeller with shaft - right and left. CFG20 CFG40 Height Motor 1500 rpm. Motor 1500 rpm. V-belt pulley drive V-belt pulley drive in 71/355 71/355 meters kw Kg. kw Kg. 3.0 m. 2.2 207.000 2.2 224.200 4.0 m. 2.2 225.000 2.2 248.200 5.0 m. 2.2 243.000 2.2 272.200 6.0 m. 2.2 261.000 3.0 302.200 7.0 m. 2.2 279.000 3.0 326.200 8.0 m. 2.2 297.000 3.0 344.200 9.0 m. 2.2 315.000 3.0 368.200 10.0 m. 3.0 339.000 4.0 397.200 11.0 m. 3.0 357.000 4.0 421.200 12.0 m. 3.0 375.000 4.0 445.200 13.0 m. 3.0 393.000 4.0 463.200 14.0 m. 4.0 416.000 5.5 498.200 15.0 m. 4.0 434.000 5.5 522.200 16.0 m. 4.0 452.000 5.5 546.200 17.0 m. 5.5 481.000 5.5 570.200 18.0 m. 5.5 499.000 5.5 588.200 21
Weight specifications CFG20 (geared motor) Complete with conical wheel gear motor, 90 bend and inlet trough. Height in meters Length 2.0 m. 3.0 m. 4.0 m. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. kw Kg. kw Kg. kw Kg. 4 m. 2.2 256.000 2.2 292.000 2.2 312.500 5 m. 2.2 274.000 2.2 310.000 2.2 332.500 6 m. 2.2 292.000 2.2 328.000 3.0 354.500 7 m. 2.2 310.000 3.0 352.000 3.0 372.500 8 m. 3.0 334.000 3.0 370.000 3.0 390.500 9 m. 3.0 352.000 3.0 388.000 3.0 408.500 10 m. 3.0 370.000 3.0 406.000 4.0 431.500 11 m. 3.0 388.000 4.0 429.000 4.0 449.500 12 m. 4.0 411.000 4.0 447.000 4.0 467.500 13 m. 4.0 429.000 4.0 465.000 4.0 485.500 14 m. 4.0 447.000 4.0 483.000 5.5 512.500 15 m. 4.0 465.000 5.5 512.000 5.5 530.500 16 m. 5.5 494.000 5.5 530.000 5.5 548.500 17 m. 5.5 512.000 5.5 548.000 18 m. 5.5 530.000 Height in meters Length 5.0 m. 6.0 m. 7.0 m. 8.0 m. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. kw Kg. kw Kg. kw Kg. kw Kg. 4 m. 2.2 349.000 3.0 375.000 3.0 411.000 3.0 432.000 5 m. 3.0 367.000 3.0 393.000 3.0 429.000 3.0 450.000 6 m. 3.0 389.000 3.0 411.000 3.0 447.000 4.0 473.000 7 m. 3.0 409.000 3.0 429.000 4.0 470.000 4.0 491.000 8 m. 3.0 427.000 4.0 452.000 4.0 488.000 4.0 509.000 9 m. 4.0 450.000 4.0 470.000 4.0 506.000 4.0 527.000 10 m. 4.0 468.000 4.0 488.000 4.0 524.000 5.5 556.000 11 m. 4.0 486.000 4.0 506.000 5.5 553.000 5.5 574.000 12 m. 4.0 504.000 5.5 535.000 5.5 571.000 5.5 592.000 13 m. 5.5 533.000 5.5 553.000 5.5 589.000 14 m. 5.5 551.000 5.5 571.000 15 m. 5.5 569.000 22
Weight specifications CFG20 (belt drive) Complete with V-belt pulley drive, 90 bend and inlet trough. Height in meters Motor 1500 rpm. V-belt pulley drive Length 2.0 m. 3.0 m. 4.0 m. Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive kw Kg. kw Kg. kw Kg. 4 m. 2.2 259.000 2.2 295.000 2.2 315.500 5 m. 2.2 277.000 2.2 313.000 2.2 335.500 6 m. 2.2 295.000 2.2 331.000 3.0 357.500 7 m. 2.2 313.000 3.0 355.000 3.0 375.500 8 m. 3.0 337.000 3.0 373.000 3.0 393.500 9 m. 3.0 355.000 3.0 391.000 3.0 411.500 10 m. 3.0 373.000 3.0 409.000 4.0 434.500 11 m. 3.0 391.000 4.0 432.000 4.0 452.500 12 m. 4.0 414.000 4.0 450.000 4.0 470.500 13 m. 4.0 432.000 4.0 468.000 4.0 488.500 14 m. 4.0 450.000 4.0 486.000 5.5 515.500 15 m. 4.0 468.000 5.5 515.000 5.5 533.500 16 m. 5.5 497.000 5.5 533.000 5.5 551.500 17 m. 5.5 515.000 5.5 551.000 18 m. 5.5 533.000 Height in meters Length 5.0 m. 6.0 m. 7.0 m. 8.0 m. Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive kw Kg. kw Kg. kw Kg. kw Kg. 4 m. 2.2 352.000 3.0 378.000 3.0 414.000 3.0 435.000 5 m. 3.0 370.000 3.0 396.000 3.0 432.000 3.0 453.000 6 m. 3.0 392.000 3.0 414.000 3.0 450.000 4.0 476.000 7 m. 3.0 492.000 3.0 432.000 4.0 473.000 4.0 494.000 8 m. 3.0 430.000 4.0 455.000 4.0 491.000 4.0 512.000 9 m. 4.0 453.000 4.0 473.000 4.0 509.000 4.0 530.000 10 m. 4.0 471.000 4.0 491.000 4.0 527.000 5.5 559.000 11 m. 4.0 489.000 4.0 509.000 5.5 556.000 5.5 577.000 12 m. 4.0 507.000 5.5 538.000 5.5 574.000 5.5 595.000 13 m. 5.5 536.000 5.5 556.000 5.5 592.000 14 m. 5.5 554.000 5.5 574.000 15 m. 5.5 572.000 23
Weight specifications CFG40 (geared motor) Complete with conical wheel gear motor, 90 bend and inlet trough. Height in meters Length 2.0 m. 3.0 m. 4.0 m. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. kw Kg. kw Kg. kw Kg. 4 m. 2.2 298.000 2.2 334.000 2.2 354.500 5 m. 2.2 316.000 2.2 352.000 2.2 374.500 6 m. 2.2 334.000 2.2 370.000 3.0 396.500 7 m. 2.2 352.000 3.0 394.000 3.0 414.500 8 m. 3.0 376.000 3.0 412.000 3.0 432.500 9 m. 3.0 394.000 3.0 430.000 3.0 450.500 10 m. 3.0 412.000 3.0 448.000 4.0 473.500 11 m. 3.0 430.000 4.0 471.000 4.0 491.500 12 m. 4.0 453.000 4.0 489.000 4.0 509.500 13 m. 4.0 471.000 4.0 507.000 4.0 527.500 14 m. 4.0 489.000 4.0 525.000 5.5 556.500 15 m. 4.0 507.000 5.5 554.000 5.5 574.500 16 m. 5.5 536.000 5.5 572.000 5.5 592.500 17 m. 5.5 554.000 5.5 590.000 18 m. 5.5 572.000 Height in meters Length 5.0 m. 6.0 m. 7.0 m. 8.0 m. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. Motor 280 rpm. kw Kg. kw Kg. kw Kg. kw Kg. 4 m. 2.2 391.000 3.0 417.000 3.0 453.000 3.0 474.000 5 m. 3.0 415.000 3.0 435.000 3.0 471.000 3.0 492.000 6 m. 3.0 433.000 3.0 453.000 3.0 489.000 4.0 515.000 7 m. 3.0 451.000 3.0 471.000 4.0 512.000 4.0 533.000 8 m. 3.0 469.000 4.0 494.000 4.0 530.000 4.0 551.000 9 m. 4.0 492.000 4.0 512.000 4.0 548.000 4.0 569.000 10 m. 4.0 510.000 4.0 530.000 4.0 566.000 5.5 598.000 11 m. 4.0 528.000 4.0 548.000 5.5 595.000 5.5 616.000 12 m. 4.0 546.000 5.5 577.000 5.5 613.000 5.5 634.000 13 m. 5.5 575.000 5.5 595.000 5.5 631.000 14 m. 5.5 593.000 5.5 613.000 15 m. 5.5 611.000 24
Weight specifications CFG40 (belt drive) Complete with V-belt pulley drive, 90 bend and inlet trough. Height in meters Length 2.0 m. 3.0 m. 4.0 m. Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive kw Kg. kw Kg. kw Kg. 4 m. 2.2 301.000 2.2 337.000 2.2 357.500 5 m. 2.2 319.000 2.2 355.000 2.2 377.500 6 m. 2.2 337.000 2.2 373.000 3.0 399.500 7 m. 2.2 355.000 3.0 397.000 3.0 417.500 8 m. 3.0 379.000 3.0 415.000 3.0 435.500 9 m. 3.0 397.000 3.0 433.000 3.0 453.500 10 m. 3.0 415.000 3.0 451.000 4.0 476.500 11 m. 3.0 433.000 4.0 474.000 4.0 494.500 12 m. 4.0 456.000 4.0 492.000 4.0 512.500 13 m. 4.0 474.000 4.0 510.000 4.0 530.500 14 m. 4.0 492.000 4.0 528.000 5.5 559.500 15 m. 4.0 510.000 5.5 557.000 5.5 577.500 16 m. 5.5 539.000 5.5 575.000 5.5 595.500 17 m. 5.5 557.000 5.5 593.000 18 m. 5.5 575.000 Height in meters Length 5.0 m. 6.0 m. 7.0 m. 8.0 m. Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive Motor 1500 rpm. V-belt pulley drive kw Kg. kw Kg. kw Kg. kw Kg. 4 m. 2.2 394.000 3.0 420.000 3.0 456.000 3.0 477.000 5 m. 3.0 418.000 3.0 438.000 3.0 474.000 3.0 495.000 6 m. 3.0 436.000 3.0 456.000 3.0 492.000 4.0 518.000 7 m. 3.0 454.000 3.0 474.000 4.0 515.000 4.0 536.000 8 m. 3.0 472.000 4.0 497.000 4.0 533.000 4.0 554.000 9 m. 4.0 495.000 4.0 515.000 4.0 551.000 4.0 572.000 10 m. 4.0 513.000 4.0 533.000 4.0 569.000 5.5 601.000 11 m. 4.0 531.000 4.0 551.000 5.5 598.000 5.5 619.000 12 m. 4.0 549.000 5.5 580.000 5.5 616.000 5.5 637.000 13 m. 5.5 578.000 5.5 598.000 5.5 634.000 14 m. 5.5 596.000 5.5 616.000 15 m. 5.5 614.000 25
Assembly guide Check the foundation and the conveying direction (location of inlet and outlet) prior to start of assembly. It is essential to carefully peruse the entire manual prior to start of mounting / assembly. Check that sufficient space is available. Remember! Prior to assembly, the necessary safety equipment for the mounting has to be put into operation such as safety gloves, safety boots, safety helmet, safety glasses and maybe a lifeline. None of these parts are included in the standard delivery. The elevator is assembled into two parts; a lower and an upper part: The lower part consists of the elevator boot, 2.5 m. extension of elevator with inspection cover (used for the assembly of the chain) and elevator extensions equal to the half height of the elevator. The upper part consists of the elevator head and the remaining number of extensions and is to be assembled with the chain (see special section on page 36) see to it that the overlapping plate is turned downwards. The extension with inspection cover is to be mounted on the elevator boot. The extension section with the inspection cover in the return duct has to point downwards. After the assembly of the lower as well as the upper part, these two parts have to be assembled. 26
Sealing It is essential to joint all joints with joint filler in order to prevent any dust release or moisture penetration at flange joints. The joint is placed on the flange within the holes. After jointing, the joints have to be bolted together. 27
Lower part of the elevator The elevator boot is located and fastened to the foundation. Check the vertical and horizontal position of the boot prior to continued assembly. Now the extensions are to be assembled. Remember that the overlapping plate has to point downwards. 28
Upper part of the elevator If possible, the upper part of the elevator is assembled on the floor. Extensions are mounted onto the elevator head, equal to half of the total height of the elevator. The chain with rubber flights is to be mounted after mounting of extensions (see the description in the section Elevator chain ). 29
Important! It is essential to mount a tube of minimum 850 mm. or some other type of an access lock at in- and outlets in order to prevent you from putring your arm into the machine. 850 mm. tube end or access lock 30
Chain elevator with auger in trough Propellers, propellers with shaft or propellers with shaft and disengagement are fittes on the lower shaft of the elevator, and side augers (if any) are fitted on these. Take care to mount propellers and augers on the correct side for bringing the material towards the elevator. The cover over the augers and covers plates of the troughs under the elevator har to be fitted over the augers and securely fastened. Pos. Text: 1 Trough under elevator 45-90 2 Auger in trough R: dia. 135- S60, dia. 135-S90, dia. 135- S125 Length: 2.0 m. 1.25 m. 1.0 m. 0.5 m. 3 Auger in trough L: dia. 135-S60, dia. 135-S90, dia. 135-S125 Length: 2.0 m. 1.25 m. 1.0 m. 0.5 m. 1. Auger under elevator 45-90. 2. Propeller with shaft dia. 135 3. Propeller with shaft and disengagement dia. 135 4. Propeller without shaft The illustration shows right propellers. 31
Chain elevator with 45 & 90 bend Pos. Text 1 Bend 90 - model A 2 Inlet trough 3 Tightening section Pos. Text 1 Bend 45 - model A 32
Motor and V-belt pulley drive Motor and gear are to be mounted on the drive shaft (see below drawing). The motor can be mounted parallel to or transverse to the machine. Important! The vent screw of the gear must always be mounted in the upper position. Maintenance of motor and gear; see the supplier s documentation, included in the delivery. 33
Mounting the V-belt pulley drive is done by starting with fastening the motor bracket and mounting the internal V-belt guard. The small pulley is pushed on the motor shaft and secured with a centre screw. The motor is mounted loosely on the motor bracket with four motor bolts, and the hook bolt and the tensioning bolt with a nut is fastned on the motor bracket. The largge pulley is pushed on the elevator head shaft and fastned with a centre screw (remember the woodruff key). The motor is displaced in the oblong holes of the motor bracket until the V-belt pulleys are placed parallel and then the motor bolts are tightned. the motor bracket is moved towards the elevator by loosening the tensioning bolt, then the V-belts are mounted. Tighten the belt by adjusting the tensioning bolt, and finally the extenal V-belt guard is mounted. The belt tension is correct when it is possible to press down the belt 10-15 mm (see drawing). Important! The belt must be tightened after the first 24 operating hours or otherwise it has to be tightened according to the Maintenance Survey. Note! Tools must not be used to force the V-belt on the pulleys. 34
Elevator extensions The elevator extension with the inspection cover must be mounted in the elevator boot so that there will still be sufficient space for assembly of chain, as this has to take place through the opening/cover of the extension. Now the extensions are mounted in accordance with the layout drawing. The elevator has continuously to be fastened during the mounting; see section Vertical fastening. Elevator chain The elevator chain is mounted with rubber flights. The chain has to be mounted in the elevator prior to the lifting up of the elevator head with extensions (see figure). The chain is assembled with the chain joints included in the delivery, after having lowered the upper part of the elevator incl. chain into the lower part. 35
If there is no space available for doing so, the chain is to be passed through the outlet of the elevator head (see below figure). The whole chain is lowered into the onward duct. Turn half of the chain into the return duct with half of the chain hanging in each duct. Block the chain with a rope and draw one end of the chain around the lower chain wheel and lift it up to the inspection cover. Check the length of the chain. (The tensioning bolts of the elevator head must be loosened). If the chain is to be shortened, it may be separated by using a slender chisel. Join the chain ends (use only new split pins in the joining links). The chain is tightened with the tensioning bolts of the elevator head, leaving a tolerance of a few millimetres at the lower chain wheel. 36
Important! When mounting and tightening chains on machines with bends, the distance between the flights must always be identical (pos. A) and there must always be a flight on every fourth chain link. 37
Assembly of the elevator It is essential to use correct and certified SWL-lifting gears for the assembly of the elevator. Likewise, the section On receipt should be perused prior to start of the assembly of the elevator in question. Prior to lift of elevator, the chain must be locked e.g. with a rope. The locking device is removed prior to assembly. Having mounted the upper and lower parts of the elevator, the chain is to be joined by way of the chain joint (see drawing). Important! Remember to re-mount all inspection covers after finishing the assembly. 38
Equipotential bonding Equipotential bonding has to be carried out according to prevailing provisions. The elevator head has a mark, which indicates, where to carry out the equipotential bonding. The implementation of the equipotential bonding is important in order to ensure that the machine is metallically connected. The mark states, where the chain elevator has to be potentially equalized. Equipotential bonding 39
Vertical fastening It is essential to fasten the elevator vertically in order to ensure that it cannot turn over. The maximum distance from the top of the elevator head to the upper fastening is 2.0 metres and as a maximum 4 metres between subsequent fixings. The angles of the wires must as a minimum be 45 from the elevator, and there shall be 90 between the wires (see the below figure). Pos. Text CFG20 Kg. CFG40 Kg. 1 Wire thimble for 8 mm. wire 92092112 0.032 92092112 0.032 2 Wire lock for 8 mm. wire 92092113 0.032 92092113 0.032 3 Wire 8 mm. (weight each metre) 92092114 0.194 92092114 0.194 4 Wire strainer for 8 mm. wire 92092115 0.400 92092115 0.400 40
Commissioning Prior to commissioning of the chain elevator the following points have to be controlled: Take steps to ensure that all inspection covers have been mounted. Take steps to ensure that nobody is working in/on/at the machine. Take steps to ensure that the rotating direction of the motor is correct. Take steps to ensure that all bolts of the elevator have been mounted and tightened. Take steps to ensure that the chain is mounted and adjusted correctly. Check the fastening/stability of the chain elevator. After commissioning, check that all joints are sealed. In case of V-belt drives - check correct tightening of the V-belt. Fault location in case of elevator stop If the elevator stops - first check whether the elevator may be restarted when the relay has cooled down. If so the fault may be either too low a setting of the relay or an under powered motor. If the elevator cannot be restarted without the material being removed, check whether the return pipe on the elevator (i.e. the pipe in which the chain runs downwards) is filled with material in the lower part (open inspection cover). If this is the case the fault is either jamming of the outlet from the elevator (too small outlet pipes or incorrect drop of these) or blocking of the further conveying system. 41
Maintenance Please see the maintenance survey of intervals for cleaning and maintenance as well as the enclosed subsupplier s documentation. Warning! The power supply of the chain elevator must be disconnected during cleaning and maintenance work and likewise, ensured against inadvertently restart. Take steps to ensure that inspection covers and safety guards are re-mounted prior to commissioning. Geared motor Check the gear in accordance with the enclosed documentation of the subsupplier. Important! Check that the vent screw is mounted in the upper position of the gear. Motor Noise of bearings of motor; see the enclosed subsupplier s documentation. Inspection of motor; see the enclosed subsupplier s documentation. The motor must be retightened in accordance with the maintenance survey. As for procedure, please see the assembly guide. Sets of belt pulleys Check the belt tension in accordance with the intervals stated in the Maintenance Survey. If cracks are found on the sides of the belt, it must be changed. Note! New belts should not be used in sets of old belts. 42
Elevator chain Check that the chain is tightened correctly. Tighten the chain by way of the two 12-mm. bolts at the top of the elevator head. See drawing for correct tensioning. See intervals for inspection as stated in the maintenance survey. Rubber flights Replace defect or worn rubber flights. See the maintenance survey. Bearings Check the bearings for dammage and lubricate the bearings according to the maintenance survey. The check of the bearings is done by lifting the shaft and feeling if there is any play. Take care that water is not present at the bottom of the grain pit - it spoils the bearings in the elevator boot. Lubrication of bearings Important! It is essential to lubricate with the correct quantity of grease, as too much grease will spoil the sealing of the bearing and cause leaks and consequent superheating of the bearing in question. Check the quantity (gram) of grease of each touch of your grease gun. 43
Elevatorhead The 2 bearings of the elevator head have to be greased with 3.0 gram grease in accordance with the maintenance survey. Elevator boot Check the 2 bearings of the elevator boot and repair, if necessary, after 8000 hours of operation. Leaks Any leaks, which may occur, must be repaired immediately. Abnormal sounds and vibrations Stop the chain elevator immediately and identify the source of error. 44
Disposal Disposal has to take place in accordance with prevailing, national provisions. Warning! The power supply of the motor must be disconnected during disassembly. The simplest method in order to disassemble the elevator is, if the space so allows, to separate it on the floor in the reverse order as described in the assembly guide. If the elevator is to be dismantled in position, the motor is to be dismantled at the gear motor. In case of V-belt drives, the V-belt is to be dismantled at first and then the motor must be loosened, followed by the large belt pulley and the V-belt covering. The easiest way to remove the chain is to separate the joining link at the bottom of the elevator and then draw out the chain through the lower inspection cover. Loosen motor frame and elevator head. Finally, all extensions are to be disassembled. The elevator contains at lot of material, which can be recycled. All metal parts ought to be delivered to a metal recycling factory. 45
Spare parts CFG20/CFG40 46
47
48
Parts list CFG20/CFG40 Pos. Text CFG20 Kg. CFG40 Kg. 1 Elevator head w/o chain f/conical wheel geared motor dia. 150 92051582 35.500 Elevator head w/o chain f/conical wheel geared motor 92051482 37.000 92052482 39.200 Elevator head w/o chain f/v-belt pulley drive OK160 outlet 92051561 40.500 92052103 42.200 Elevator head w/o chain f/v-belt pulley drive dia. 150/200 outlet 92051551 31.000 2 Cover 92051564 1.700 92052105 2.250 3 Shaft f/elevator head w/conical wheel geared motor 92051580 2.000 92052120 2.400 4 Tightening plate f/elevator head 92051567 3.500 92051567 3.500 5 Set screw M12 x 120 FZB 92086320 0.100 92086320 0.100 Nut M12 FZB 92086610 0.010 92086610 0.010 6 Key 8 x 7 x 40mm 92087065 0.070 92087065 0.020 7 Key 8 x 7 x 80mm 92087066 0.040 92087066 0.040 8 Distance bush dia.30/dia.40x20 92051581 0.030 92051581 0.030 9 Rubber bush for torque arm 92091520 0.030 92091520 0.030 10 Washer for torque arm 92091521 0.040 92091521 0.040 11 Adjustable middleplate f/ elevatorhead 92051570 1.700 92052108 2.200 12 Cover plate f/tightening section 92044088 0.800 92045088 1.500 13 Outlet f/elevatorhead, dia.150/ dia.200 92051576 2.400 92052110 2.600 Outlet f/elevatorhead, dia.160 92051571 2.400 14 Extension 2.5 m w/o chain w/ inspection cover 92051012 35.000 92052012 37.000 Extension 2.5 m w/o chain 92051021 35.000 92052021 37.000 Extension 2.0 m w/o chain 92051022 28.000 92052022 32.000 Extension 1.0 m w/o chain 92051024 14.000 92052024 16.000 Extension 0.5 m w/o chain 92051025 7.000 92052025 8.000 Extension 0.25 m w/o chain 92051026 3.000 92052026 5.000 Extension 0.125 m w/o chain 92051027 2.000 92052027 3.000 15 Inspection cover f/extension 92020013 1.000 92040013 1.400 16 Washer plate M6 92087275 0.005 92087275 0.005 17 Lock nut M6 FZB 92086603 0.005 92086603 0.005 18 Chain, running metre Compl. 92020028 2.000 92040028 4.000 49
Pos. Text CFG20 Kg. CFG40 Kg. 19 Flex-elevator boot w/o chain, galv. 92051312 22.000 92052312 24.000 Flex-elevator boot w/o parts, galv. 92051311 11.500 92052311 12.400 20 Transition plate f/flex-elevator boot 92051313 1.600 92051313 1.600 21 Cover plate f/flex-elevator boot 92051314 0.400 92052314 0.300 22 End plate f/augertrough/flex-elevator boot/trough under elevator 92020070 1.400 92020070 1.400 23 Inlet f/flex-elevator boot galv. dia. 160/dia. 200 92051303 2.000 92052303 4.000 24 Woodruf key 8 x 13 x 32, key steel H9 92087058 0.020 92087058 0.020 25 Shaft f/elevator boot 92020037 1.200 92040037 1.500 26 Bush f/elevator boot, short dia. 25 x 27/dia. 25 x 27 92020038 0.020 92040038 0.060 27 Sprocket wheel f/elevator boot, dia. 25, 8 teeth 92020036 1.100 92020036 1.100 28 Bush f/elevator boot, long dia. 25 x 57/dia. 25 x 75 92020039 0.050 92040039 0.080 29 Bearing w/flange UCF/PFL 205 25mm 92085100 0.300 92085100 0.300 Flange set loose f/bearing 205 oval w/2 holes 92085102 0.050 92085102 0.050 Ball bearing 205-25 mm 92085101 0.200 92085101 0.200 30 Flange f/auger trough 92051351 0.600 92051351 0.600 31 Cover 2.0 m f/trough, Dia.135 92051387 6.800 92051387 6.800 Cover 1.25 m f/trough, Dia.135 92051388 3.600 92051388 3.600 Cover 1.0 m f/trough, Dia.135 92051389 3.500 92051389 3.500 Cover 0.5 m f/trough, Dia.135 92051390 1.800 92051390 1.800 32 PVC 2.0 m f/trough, Dia.135 92091062 3.000 92091062 3.000 PVC 1.25 m f/trough, Dia.135 92091064 1.700 92091064 1.700 PVC 1.0 m f/trough, Dia.135 92091065 1.500 92091065 1.500 PVC 0.5 m f/trough, Dia.135 92091066 0.750 92091066 0.750 33 Countersunk screw M6 x 16 FZB 92086132 0.005 92086132 0.005 Sheet metal screw 4.2 x 16 self- cutting 92086501 0.005 92086501 0.005 34 Trough 2.0 m w/o parts f/dia. 135 mm 92051392 15.000 92051392 15.000 Trough 1.25 m w/o parts f/dia. 135 mm 92051393 9.300 92051393 9.300 Trough 1.0 m w/o parts f/dia. 135 mm 92051394 7.500 92051394 7.500 Trough 0.5 m w/o parts f/dia. 135 mm 92051395 3.750 92051395 3.750 35 Propellers with shaft, Right dia. 135 mm 92020053 2.000 92020053 2.000 Propellers with shaft, Left dia. 135 mm 92020041 2.000 92020041 2.000 Propellers with shaft and disengagement, Right dia.135 mm 92020054 3.000 92020054 3.000 Propellers with shaft and disengagement, Left dia.135 mm 92020042 3.000 92020042 3.000 Propellers without shaft, Right dia. 135 mm 92020052 1.000 92020052 1.000 Propellers without shaft, Left dia. 135 mm 92020040 1.000 92020040 1.000 36 Set screw M8 x 45 Insex, FZB CH 92086210 0.020 92086210 0.020 Lock nut M8 FZB 92086607 0.005 92086607 0.005 37 Set screw M10 x 65 Insex 92086286 0.050 92086286 0.050 Lock nut M10 FZB 92086609 0.010 92086609 0.010 50
Pos. Text CFG20 Kg. CFG40 Kg. 38 Auger 0.5 m R without trough Dia.135-S125 92094036 2.000 92094036 2.000 Auger 0.5 m R without trough Dia.135-S60 92094124 2.000 92094124 2.000 Auger 0.5 m R without trough Dia.135-S90 92094116 2.000 92094116 2.000 Auger 0.5 m L without trough Dia.135-S125 92094016 2.000 92094016 2.000 Auger 0.5 m L without trough Dia.135-S60 92094129 2.000 92094129 2.000 Auger 0.5 m L without trough Dia.135-S90 92094106 2.000 92094106 2.000 Auger 1.0 m R without trough Dia.135-S125 92094035 3.000 92094035 3.000 Auger 1.0 m R without trough Dia.135-S60 92094123 3.000 92094123 3.000 Auger 1.0 m R without trough Dia.135-S90 92094115 3.000 92094115 3.000 Auger 1.0 m L without trough Dia.135-S125 92094015 3.000 92094015 3.000 Auger 1.0 m L without trough Dia.135-S60 92094128 3.000 92094128 3.000 Auger 1.0 m L without trough Dia.135-S90 92094105 2.000 92094105 2.000 Auger 1.25 m R without trough Dia.135-S125 92094034 4.000 92094034 4.000 Auger 1.25 m R without trough Dia.135-S60 92094122 4.000 92094122 4.000 Auger 1.25 m R without trough Dia.135-S90 92094114 4.000 92094114 4.000 Auger 1.25 m L without trough Dia.135-S125 92094014 4.000 92094014 4.000 Auger 1.25 m L without trough Dia.135-S60 92094127 4.000 92094127 4.000 Auger 1.25 m L without trough Dia.135-S90 92094104 3.000 92094104 3.000 Auger 2.0 m Right without trough Dia.135-S125 92094032 7.000 92094032 7.000 Auger 2.0 m R without trough Dia.135-S60 92094121 7.000 92094121 7.000 Auger 2.0 m L without trough Dia.135-S125 92094012 7.000 92094012 7.000 Auger 2.0 m L without trough Dia.135-S60 92094126 7.000 92094126 7.000 Auger 2.0 m L without trough Dia.135-S90 92094102 4.000 92094102 4.000 Auger 2.0 m R without trough Dia.135-S90 92094112 7.000 92094112 7.000 Joining pin with bolts, dia.135 mm 92020108 1.000 92020108 1.000 51
Pos. Text CFG20 Kg. CFG40 Kg. 39 Bracket f/geared motor 2,2 KW compl. 92020223 16.500 92020223 16.500 40 Transmission shaft f/geared motor and bracket 92020140 0.750 92020140 0.750 41 Strengthening plate 92020181 0.200 92020181 0.200 42 Coupling, compl. B28 dia. 25/dia. 28 92087184 0.750 92087184 0.750 Plastic part f/syntex coupling B28 92087181 0.080 92087181 0.080 Steel part f/syntex coupling B28, dia. 25 92087182 0.350 92087182 0.350 43 Tightening section f/chain- and flight conveyor 92044085 8.000 92045085 14.000 Tightening section f/chain- and flight conveyor w/o parts 92044086 5.900 92045086 6.500 44 Bearing plate f/tightening section 92044087 0.550 92044087 0.550 45 Cross piece f/bearing plate 92020004 0.300 92040004 0.400 46 Inspection cover f/elevatorhead/tightening section 92020005 0.450 92040005 0.650 47 Shaft f/tightening section 92020230 0.700 92040230 1.000 48 Inlet trough 2.0 m f/chain-and flight conveyor 92044155 16.500 92045055 18.400 Inlet trough 1.25 m f/chain-and flight conveyor 92044156 10.300 92045056 11.500 Inlet trough 1.0 m f/chain-and flight conveyor 92044157 8.250 92045057 9.200 Inlet trough 0.5 m f/chain-and flight conveyor 92044158 4.100 92045058 4.600 49 Return duct 2.0 m with inspection cover 92044169 18.000 92045069 21.600 Return duct 2.0 m 92044165 17.500 92045065 21.000 Return duct 1.25 m 92044166 11.250 92045066 13.600 Return duct 1.0 m 92044167 9.000 92045067 10.800 Return duct 0.5 m 92044168 4.500 92045068 5.400 Inspection cover f/return duct 92044170 0.500 92044170 0.600 50 Capacity plate 2.0 m f/return duct 92044171 4.500 92044171 4.500 Capacity plate 1.25 m f/return duct 92044172 2.800 92044172 2.800 Capacity plate 1.0 m f/return duct 92044173 2.250 92044173 2.250 Capacity plate 0.5 m f/return duct 92044174 1.100 92044174 1.100 51 Bend 90 without chain model A, galv. 92051028 35.000 92052028 42.000 52 Bearing plate for bend 92051033 2.500 92051033 2.500 53 Inspection cover f/extension 92020013 1.000 92040013 1.400 54 Return wheel f/45-90 bend 92083006 5.000 92083006 5.000 55 Non-frich moulding f/90 bend 92091015 0.500 92091015 0.500 Non-frich moulding f/45 bend 92091016 0.450 92091016 0.450 56 Distance bush f/elevatorhead dia. 25x31/66 92020008 0.030 92040008 0.070 57 Washer M12 FZB DIN 125 92087273 0.005 92087273 0.005 58 Connecting flange for inlet trough/extensions 92044008 2.000 92045008 2.000 59 Flange ball bearing UCF 206, dia. 30 92085130 1.200 92085130 1.200 60 Distance bush for elevator head, dia. 30 92020017 0.080 92040017 0.130 61 Sprocket wheel, 9 teeth dia.30 92083026 1.800 92083026 1.800 62 Shaft for elevator head, dia.30 92020016 1.700 92040016 2.000 63 Base Plate 92051066 0.800 92051066 0.800 64 V-belt pulley, A355, 2-grooved dia. 30 92082131 8.500 92082131 8.500 V-belt pulley, A355, 3-grooved dia. 30 92082193 10.800 92082193 10.800 V-belt pulley, A355, 4-grooved dia. 30 92082235 15.000 92082235 15.000 52
Pos. Text CFG20 Kg. CFG40 Kg. 65 Barb bolt M10 x 90 FZB 92020217 0.060 92020217 0.060 66 Set screw M10 x 240 FZB 92086279 0.150 92086279 0.150 67 Motor plate 92051562 2.500 92052107 3.600 68 Set screw M12 x 30 FZB 92086313 0.040 92086313 0.040 69 Set screw M12 x 100 FZB 92086318 0.100 92086318 0.100 70 Motorbracket with bolts 92051068 3.500 92051068 3.500 71 Set screw M10 x 35 FZB 92086265 0.030 92086265 0.030 72 Inside cover for elevator head 92051069 2.000 92051069 2.000 73 V-belt AX53 1346 mm 92084253 0.150 92084253 0.150 V-belt AX54 1372 mm 92084254 0.150 92084254 0.150 74 V-belt pulley A71, 2-grooved, dia. 24 92082081 0.700 92082081 0.700 V-belt pulley A71, 2-grooved, dia. 28 92082113 0.600 92082113 0.600 V-belt pulley A71, 3-grooved, dia. 28 92082177 1.000 92082177 1.000 V-belt pulley A71, 4-grooved, dia. 38 92082179 1.000 92082179 1.000 75 Outside cover for elevator head 92051070 3.200 92051070 3.200 76 Elevator boot without parts, 135 mm 92020174 3.800 92040174 4.600 77 Flange for inlet trough 92044022 0.240 92045022 0.260 78 Coverplate for auger trough at flexelevator boot, galv 92020309 0.600 92020309 0.600 79 Fitting for cover dia. 135 92051204 0.200 92051204 0.200 80 Cover w/o fittings 2.0 m dia. 135 92051208 6.200 92051208 6.200 Cover w/o fittings 1.25 m dia. 135 92051207 3.200 92051207 3.200 Cover w/o fittings 1.0 m dia. 135 92051203 3.000 92051203 3.000 Cover w/o fittings 0.5 m dia. 135 92051206 1.400 92051206 1.400 81 Rubber bush dia. 25 92020565 0.050 92020565 0.050 82 Back plate 92051563 1.500 92052104 2.000 83 Tightening plate 92051565 0.400 92052109 0.600 84 Quideway f/tightening plate f/elevator head CFG20/CFG40 w/o chain 92051566 0.700 92051566 0.700 85 Side plate 92051568 3.500 92051568 3.500 86 Distance plate for front 92051569 0.500 92052106 0.650 87 Set screw M8 x 16 FZB 92086177 0.100 92086177 0.010 Washer M8 FZB 92087271 0.005 92087271 0.005 Lock nut M8 FZB 92086607 0.005 92086607 0.005 88 Washer M10 FZB 92087284 0.005 92087284 0.005 Lock nut M10 FZB 92086609 0.010 92086609 0.010 89 Bush for tightening plate 92020144 0.010 92040144 0.010 90 Set screw M10 x 25 FZB 92086246 0.030 92086246 0.030 91 Set screw M12 x 25 FZB 92086311 0.040 92086311 0.040 53
Pos. Text CFG20 Kg. CFG40 Kg. 92 Set screw M12 x 80 FZB 92086317 0.070 92086317 0.070 93 Set screw M10 x 30 FZB 92086271 0.030 92086271 0.030 94 Spring washer M10 FZB 92087277 0.005 92087277 0.005 95 Washer, shield for M10 FZB dia.10.5/dia.35/1.25 92087303 0.005 92087303 0.005 Torque arm compl. f/conical wheel geared motor 92081319 5.000 92081319 5.000 96 Torque arm, part for tightening plate 92081326 0.500 92081326 0.500 97 Torque arm, part for conical wheel gear 92081327 0.700 92081327 0.700 98 Inspection cover for return duct 92044170 0.850 92045070 1.150 99 Fitting for cover (set 1 right + 1 left), galv. dia. 135 92051202 0.020 92051202 0.020 100 Chain, running metre w/o rubber carriers 92087100 2.000 92087100 2.000 101 Clamp plate f/rubber carrier w/chain 92020033 0.020 92020033 0.020 102 Rivet for rubber Carrier 92087104 0.010 92087104 0.010 103 Connecting link f/chain, straight 92087102 0.100 92087102 0.100 104 Connecting link f/chain, cranked 92087103 0.100 92087103 0.100 105 Support fitting 92000081 3.000 92000081 3.000 106 Winch hook fittings for/support fitting 92000083 1.000 92000083 1.000 107 Rubber carrier f/chain 92091000 0.100 92091001 0.190 On ordering spare parts, please inform of elevator type (CFG20/CFG40) and the numbers of the spare parts in question. 54
Options/accessories Various components can be mounted on the chain elevator as options, if so required. Inspection cover with inlet Pos. CFG20 CFG40 A 425 475 B 580 650 Pos. Text CFG20 Kg. CFG40 Kg. 1 Inspection cover with inlet 45 OK160/Ø200 92051246 9.000 92052246 12.000 2 Elevator boot, covered 92051231 7.000 92052231 8.000 55
Inlet for flex-elevator boot Pos. CFG20 CFG40 A 500 500 B 500 500 C 265 265 D 355 355 Pos. Text CFG20 Kg. CFG40 Kg. 1 Inlet for flex-elevator boot OK160/dia. 200 92051303 2.000 92052303 4.000 2 Flex-elevator boot 92051312 22.000 92052312 22.000 56
Extensions with tilting inlet Pos. CFG20 CFG40 A 160 200 B 535 535 C 215 215 D 500 500 E 175 240 Pos. Text CFG20 Kg. CFG40 Kg. 1 0.5 m with tilting inlet OK160/dia. 200 92051246 9.000 92052246 12.000 2 Elevator boot, closed 92051231 7.000 92052231 8.000 57
Inlet 45 for extensions Pos. CFG20 CFG40 A 160 200 B 535 535 Pos. Text CFG20 Kg. CFG40 Kg. 1 Inlet, 45 for extension 0.5 m., dia. 200 92051250 3.000 92051250 3.000 2 Elevator boot, closed 92051231 7.000 92052231 8.000 58
Tipping hopper Pos. CFG20 CFG40 A 930 930 B 1290 1290 C 890 890 Pos. Text CFG20 Kg. CFG40 Kg. 1 Tipping hopper 92000082 35.000 92000082 35.000 59
128 000 224 You can always find the latest version of the manuals at 23.07.08 www.kongskilde.com