OPERATIONS SERVICES AND PARTS MANUAL Tack Distributor Model No. L50,L50, L500 Manual No. 50
Table of Contents Page User's Reference Guide..............................................................3 Warranty Certificate................................................................. General Information................................................................. 5 Warning Information................................................................. 6 Safety and Informative Decals......................................................... 7 Tack Distributor L50 Trailer Specifications............................................... 8 Tack Distributor L50 Skid Mount Specifications.......................................... 9 Tack Distributor L50 Trailer Specifications.............................................. 0 Tack Distributor L50 Skid Mount Specifications.......................................... Tack Distributor L500 Trailer Specifications............................................... Tack Distributor L500 Skid Mount Specifications..........................................3 Major Components Illustration........................................................ Major Components Explanation.......................................................5 Major Components Explanation.......................................................6 Pre-start Information................................................................7 Operation of Tack Distributor.........................................................8 Operation of Spray Wand and Spray Bar................................................9 Parts Information...................................................................0 Major Wear Parts................................................................... TACK DISTRIBUTOR
Parts [List of Illustrations] Page L50 Trailer Parts.................................................................. L50 Skid Parts....................................................................3 L50 Trailer Parts................................................................... L50 Skid Parts...................................................................5 L500 Trailer Parts.................................................................. 6 L500 Skid Parts................................................................... 7 L50 Hoses...................................................................... 8 L50/L500 Hoses................................................................. 9 Propane Tank Assembly............................................................ 30 Engine and Pump Assembly......................................................... 3 Lower Liquid Asphalt Valve Assembly.................................................. 3 Selector Valve Assembly............................................................ 3 Spray Select Valve Assembly, Trailer................................................... 3 Spray Select Valve Assembly, Skid.................................................... 3 Spray Bar Assembly............................................................... 33 L50 Idler Axle Assembly........................................................... 3 L50 Axle & Brake Assembly........................................................ 35 L500 Idler Axle Assembly........................................................... 36 L50/L500 Axle & Brake Assembly.................................................... 37 TACK DISTRIBUTOR
USER'S REFERENCE GUIDE DELIVERY DATE UNIT SERIAL NUMBER ENGINE TYPE ENGINE NUMBER DEALER'S NAME AND ADDRESS PHONE NUMBER EQUIPMENT HOURS SERVICE MANAGER 688 North Highway 6 Denver, North Carolina 8037 www.leeboy.com (70) 966-3300 TACK DISTRIBUTOR 3
One Year or 000 Hour LIMITED WARRANTY WARRANTY. If a defect in material or workmanship is found and the authorized dealer is notified during the warranty period, LeeBoy will repair or replace any part or component of the unit or part that fails to conform to the warranty during the warranty period.. The warranty date will begin upon the completion of the warranty form by the initial customer and will expire after twelve () months have passed. The Warranty Card should be filled out within (0) days of delivery of the unit. 3. Engines are warranted by their manufacturers and may have warranty coverage that differs from that of LeeBoy.. Replacement parts furnished by LeeBoy are covered for the remainder of the warranty period applicable to the unit or component in which such parts are installed. 5. LeeBoy has the right to repair any component or part before replacing it with a new part. 6. All new replacement parts purchased by a LeeBoy dealer will carry a six (6) month warranty. Remanufactured parts purchased by a LeeBoy dealer will carry a ninety (90) day warranty. ITEMS NOT COVERED LeeBoy is not responsible for the following:. Charges for travel time, mileage, or overtime.. Charges related to transporting the product to and from the place at which warranty work is performed. 3. Airfreight charges related to transporting repair parts to the place at which warranty work is performed.. All used units or used parts of any kind. 5. Repairs due to normal wear and tear, or brought about by abuse or lack of maintenance of the equipment, except for premature failures, conveyor chains, polytrack pads, and track rails. 6. Attachments not manufactured or installed by LeeBoy. 7. Liability for incidental or consequential damages of any type including, but not limited to lost profits or expenses of acquiring replacement equipment. 8. Miscellaneous charges. LIMITATIONS LeeBoy has no obligation under this warranty for:. Any defects caused by misuse, misapplication, negligence, accident or failure to maintain or use in accordance with the most current operating instructions.. Unauthorized alterations. 3. Defects or failures caused by any replacement parts or attachments not manufactured by or approved by LeeBoy.. Failure to conduct normal maintenance and operating service, including without limitation, providing lubricants, coolant, fuel, tune-ups, inspections or adjustments. 5. Unreasonable delay, as established by LeeBoy, in making the applicable units or parts available upon notification of a service notice ordered by LeeBoy. 6. The warranty responsibility on all engines rests with the respective manufacturer. 7. LeeBoy may have support agreements with some engine manufacturers for warranty and parts support. OTHER WARRANTIES THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED STATUTORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS ENGINES, OR PARTS WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY, OR ALLEGED NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL LEEBOY BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF PROFIT OR REVENUE, COST OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES DOWNTIME COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS, PURCHASERS OR LESSEES FOR SUCH DAMAGES. TACK DISTRIBUTOR
General Information Congratulations on your purchase of a LeeBoy Tack Distributor. This manual is designed to help with the operation and service of your new unit. This unit was carefully designed and manufactured to provide years of dependable service. To keep your tack distributor operating efficiently and safely, carefully read the instructions in this manual. If any questions arise concerning this publication or other manuals in regards to the operation and maintenance of this unit, contact our local LeeBoy dealer for the latest available information. Contents of this manual are based on information in effect at the time of publications and are subject to change without notice. 688 North Highway 6 Denver, North Carolina 8037 www.leeboy.com (70) 966-3300 TACK DISTRIBUTOR 5
WARNINGS ALL WARNING DECALS MUST BE FOLLOWED. IF YOU DO NOT FOLLOW THE INSTRUCTIONS, ANY MISTAKE YOU MAKE COULD RESULT IN SERIOUS INJURY AND/OR PHYSICAL HARM TO YOU OR OTHERS. DAMAGE TO THE MACHINE IS ALSO POSSIBLE. NEVER DO ANY MAINTENANCE WHILE BURNERS ARE ON OR ENGINE IS RUNNING. ALWAYS SCOTCH/CHOCK TACK DISTRIBUTOR WHEN LEFT UNATTENDED. NEVER LIGHT TACK BURNERS WITH ANYTHING BUT LIGHTER PROVIDED. NEVER USE SEAL COATING UNLESS FIRST CONTACTING DISTRIBUTOR FOR CORRECT SPECIFICATIONS. NEVER USE FIBER BASE SEAL COAT; THIS COULD DAMAGE THE PUMP AND CLOG THE SPRAY WAND. ALWAYS BE EXTREMELY CAREFUL WHEN IGNITING BURNERS WITH THE LIGHTER PROVIDED. MAKE SURE THE LIGHTER IS KEPT AWAY FROM THE FUEL TANK AND OTHER FLAMMABLE MATERIAL. ALWAYS MAINTAIN DECALS ON MACHINE AND REPLACE IF MISSING OR BADLY WORN. ALWAYS MAINTAIN TACK LEVEL AT LEAST 3 INCHES ABOVE BURNER FLUE. NEVER EXCEED TOWING SPEED SET BY CITY, STATE, AND FEDERAL LAWS. FURTHER- MORE, USE LOWER SPEED WHEN TOWING OVER SLIPPERY OR UNEVEN SURFACES. NEVER ALLOW EXCESSIVE TACK TO BUILD UP ON TACK TANK. THE TACK MAY BE ACCIDENTALLY IGNITED. ALWAYS KEEP ALL UNAUTHORIZED PERSONNEL AWAY FROM WORKING TACK DISTRIBUTOR. ANY AUTHORIZED PERSONS SHOULD WEAR PROTECTIVE CLOTHING AND GLASSES. ALWAYS USE A VEHICLE OF ADEQUATE SIZE WHEN TOWING A TACK DISTRIBUTOR. QUICK STOPS MAY NOT BE POSSIBLE WHEN USING AN UNDERSIZED TOWING VEHICLE. NEVER FILL FUEL TANK OR TACK WHILE ENGINE IS RUNNING OR PROPANE BURNERS ARE LIGHTED. NEVER LEAVE TACK DISTRIBUTOR UNATTENDED WHILE HEATING. NEVER REMOVE SPRAY WAND NOZZLE WHILE ENGINE IS RUNNING. 6 TACK DISTRIBUTOR
FLAMMABLE 3 TACK PUMP FLUSH DO NOT REMOVE NOZZLE FROM SPRAY WAND WHILE ENGINE IS RUNNING 5 WARNING! KEEP TAR LEVEL 3 ABOVE BURNER IN USE 9 3 5 8 6 IMPORTANT! USE ONLY EMULSIFIED ASPHALT THAT WILL SPRAY BELOW 90 O F 7 7 0 8 TURN FLUSH VALVE ON BEFORE STARTING ENGINE 9 0 LIQUID ASPHALT OFF ON 0 3 DO NOT OPERATE OR TOW THIS MACHINE WITHOUT FIRST FULLY UNDERSTANDING THE CONTENTS OF THE OPERATIONS MANUAL 7 7 3 L500 6 TACK DISTRIBUTOR 7
LeeBoy Model L50 Track Distributor (Trailer Specifications) 65 /" /" 7/8" /" 7" 69 3/" Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: /" Width: 3 /" Height: 30 /" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 3 /" Width: 69 3/" Height: 86 3/" Shipping Weight:,60 lbs. Loaded Weight:,50 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton 8 TACK DISTRIBUTOR
LeeBoy Model L50 Track Distributor (Skid Mount Specifications) 6" 8" Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: /" Width: 3 /" Height: 30 /" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 6" Width: 8" Height: 76 3/8" Shipping Weight: 900 lbs. Loaded Weight:,60 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton TACK DISTRIBUTOR 9
LeeBoy Model L50 Track Distributor (Trailer Specifications) 69 3/8 7/8" 7/8" 8 /" 7" 7" Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: 8 /" Width: /" Height: 3 /" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 0 /" Width: 7" Height: 9 /" Shipping Weight:,00 lbs. Loaded Weight: 3,500 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton 0 TACK DISTRIBUTOR
LeeBoy Model L50 Track Distributor (Skid Mount Specifications) 78 3/6" 80 5/8" 7 3/6" 6" 8" Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: 8 /" Width: /" Height: 3 /" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 6" Width: 8" Height: 80 5/8" Shipping Weight:,60 lbs. Loaded Weight: 3,50 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton TACK DISTRIBUTOR
LeeBoy Model L500 Track Distributor (Trailer Specifications) 56 3/8 /8 83 7/8 70 / 73 /8 Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: 83 7/8" Width: 8 /" Height: 3" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 5" Width: 73 /8" Height: 7 5/8" Shipping Weight:,700 lbs. Loaded Weight: 6,700 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton TACK DISTRIBUTOR
LeeBoy Model L50 Track Distributor (Skid Mount Specifications) 3/8" 6 5/8" 5 7/8" 03" 5 /8" 8 /" Engine: 5 HP Honda gas engine Fill Spout: 0" x 0" Asphalt Pump: Specially designed.308 CI Pump Clean Out: " Heat System: Two () 5,000 BTU Propane burners, one () starter burner and a 30 lb. fuel tank Temperature Gauge: 0-300 degrees Fahrenheit Tank Dimensions: Length: 83 7/8" Width: 8 /" Height: 3" Flush Tank: Seven (7) gallon Access Valve: Dimensions: Length: 03" Width: 8 /" Height: 6 5/8" Shipping Weight:,700 lbs. Loaded Weight: 6,700 lbs. Optional Equipment: Eight (8) foot spray bar that folds to a lockable position. Hose & Reel: Wand: /" x 0' heavy duty hose with a heavy duty re-coil reel Six (6) foot wand with on/off valve and removable spray tip Separate cut-off valves to control each spray nozzle. 5 HP Briggs & Stratton TACK DISTRIBUTOR 3
Major Components 7. PROPANE TANK 6. FILL NECK 5. SPRAY WAND SELECT 6. SPRAY BAR SELECT 3. ENGINE. JACK STAND 8. BURNERS. IGNITER 9. SPRAY WAND. DISTRIBUTOR VALVE. FLUSH TANK. CIRCULATING TANK VALVE 3. THERMOMETER 0. LIQUID ASPHALT VALVE 5. RELIEF VALVE. FLUSH VALVE TACK DISTRIBUTOR
MAJOR COMPONENTS. Flush Tank Flush tank contains the fluids used to flush and clean out the pump and system.. Igniter Igniter is used to light the burners for heating. Caution should be used with this because of the gas engine and the fuel in the flush tank. Also, make sure there are no gas flames in the exhaust stacks.! WARNING! WHEN IGNITING BURNERS WITH LIGHTER BE EXTREMELY CAREFUL THAT THE LIGHTER IS KEPT AWAY FROM THE FUEL TANK AND OTHER FLAMMABLE MATERIALS. 3. Engine Engines available on the tack distributor are either Honda or Briggs & Stratton. These are gas engines and clean gas should be used at all times.. Jack Stand Jack stand is used to hook and unhook the unit from the truck. Caution should be used when unhooking unit to make sure wheels are scotched so unit will not roll. 5. Relief Valve Relief valve adjusts pressure of the pump. It is recommended to have the least amount of pressure on the valve to prolong the pump life. Set relief valve pressure on initial start-up. 6. Fill Neck Fill neck is where you fill tack tank. Make sure splash plate is in place. 7. Propane Tank Propane is used to heat tack. The tank pressure should range from eight (8) to ten (0) lbs. of pressure. 8. Burners Right and left burners heat the tack. Before lighting, make sure valves to burners are off. They should be lit with igniter only. Make sure tack level is three (3) inches above burner and unit is sitting level. 9. Spray Wand Spray wand is used to spray tack. It has an on/off ball valve that lets you spray small areas and pavement edges. Care and caution must be used to keep the nozzle clean and the line flushed after each use. WARNING: You should never attempt to clean nozzle out or remove nozzle while machine is running. The line can become pressurized and spray tack on an individual. Hot tack causes harm and/or injury. 0. Liquid Asphalt Valve Liquid asphalt valve allows liquid asphalt to be pumped out of the tank and into the spray wand or spray bar. It must be turned off to flush out the system. The only function of this valve is to retrieve tack from the tank and should be off at all other times.. Distributor Valve Distributor Valve is used to retrieve tack from lines and spraybar.. Circulating Tank Valve Tank valve is used to circulate the tack back into the tank. It must be closed off to force the tack to the spray bars and wand. It must be off while flushing the system. 3. Thermometer Thermometer is used to measure temperature inside the tack tank. Temperature should not exceed 90 deg. (F). TACK DISTRIBUTOR 5
(cont'd) MAJOR COMPONENTS.Flush Valve Flush valve is used to allow the flush material to flow out of the flush tank and into pump system. 5.Spray Wand Select Valve Spraywand select valve allows the tack material to flow to spraywand. 6. Spray Bar Select Valve Spraybar select valve allows the flow of material to the spraybar. 6 TACK DISTRIBUTOR
PRE START-UP INSPECTION GENERAL OPERATION To assure that the tack distributor provides the best possible service before use, a prestart up inspection should be performed.. Engine (A) Check oil level. (B) Check fuel tank level. (C) Check for any cracked, broken or worn parts.. Tack Tank and Attaching Components (A) Check tack level, fill if needed. (B) Remove contamination on surface. (C) Check spray wand valve to make sure it works freely. (D) Check propane level. (E) Check flow valves to make sure they are working freely. (F) Check flush tank level. (G) Check for cracked, broken or worn parts. (H) Check wheel lugs. (I) Check tire pressure. START-UP GENERAL OPERATION An engine manual is provided with the tack distributor and should be used whenever starting, operating, and servicing engine. TURN FLUSH VALVE ON BEFORE STARTING ENGINE TACK DISTRIBUTOR 7
OPERATION OF TACK DISTRIBUTOR Before putting the tack distributor into operation, make sure it has been secured so the unit does not roll or move unintentionally during operation. Follow the procedures below and use good safe operating practices when involved in the operation of the tack distributor.. Make sure all valves are off.. Check asphalt level in tank. It must be at least 3 above flue before lighting burners. 3. Open the valve on the propane tank. Remove the igniter from its stowed position. Open valve on igniter and light.. Regulate the propane pressure to 8 to 0 psi. (max) by adjusting knob on regulator. 5. To light burner, hold igniter flame in front of burner before opening gas valve. Now, light the other burner in the same manner. 6. After burner is lit, bring the liquid asphalt temperature to material specifications. (This should not exceed 90 deg. F or 88 deg. C). 7. Monitor temperature by referring to temperature gauge. 8. Turn flush valve on before starting engine. 9. After asphalt is at specified temperature start engine according to engine manual. 0. Turn off flush valve after engine is running.. Turn liquid asphalt tack on.. Unroll spray wand and spray tack. 3. While spraying, set relief for desired pressure (the least amount of pressure on relief, the longer the life of pump). Spray Wand Select. Spraying Tack: Tack valve should be on. Circulating valve should be closed. Spray Bar Select Distributor valve knob should be pulled out. Select spray bar or spray wand to use while spraying tack. 5. Spray wand selected: Open wand select valve to spray tack. Open valve on wand to spray. 6. Spray bar selected: Open nozzles desired on spray bar. Open and close spray bar select valve for spraying of tack. NOTE: When allowing machine to run for short periods of time without spraying, open circulating valve to relieve excessive pump pressure. 8 TACK DISTRIBUTOR
OPERATION OF SPRAY WAND AND SPRAY BAR 7. Back flush: Open circulating valve to let material flow back into tank. Close tack valve at bottom of tank. Push in distributor valve to retrieve material out of hose. 8. Wand: Open spray wand valve and allow 30 seconds before flushing. 9. Spray bar: Open spray bar select valve. Allow 30 seconds then close nozzle valve closest to center of spray bar. Allow 0 seconds then close the next valve towards outside of spray bar. Repeat until all nozzles are flush. Distributor Valve Circulating Valve Flushing spray wand: Close the circulating valve. Close the valve on the wand. Open the wand select. Pull out distributor valve knob. Open flush valve on hose coming out of flush tank. Open valve on wand and flush until you see flush material. Close valve on wand, and shutdown engine. Check all valves on machine to make sure they are all closed. Flushing spray bar: Close the circulating valve on tank. Open spraybar select valve to let material flow to bars. Pull out distributor valve knob. Open flush valve to let flush material go to spray bar. Open all nozzle valves one at a time, until flush material is visible; then close valves. Shut down engine and make sure all valves are shut. 0. Height of the Spray Bar may be adjusted by removing two bolts and raising or lowering the bar to desired height.. Six Spray Nozzles may be turned off or on individually or the entire bar may turned off or on through one valve. NOTE: When moving from one job site to another, turn the individual nozzle valves off to prevent dripping. TACK DISTRIBUTOR 9
PARTS INFORMATION In order to expedite locating and shipping of parts you may need, please refer to the following information:. All parts must be ordered by a LeeBoy dealer.. The model and serial number of the unit should be given when ordering parts. 3. Parts should be ordered by part number and description. 688 North Highway 6 Denver, North Carolina 8037 www.leeboy.com (70) 966-3300 0 TACK DISTRIBUTOR
MAJOR WEAR PARTS PART NO. DESCRIPTION 3090 BURNER NOZZLE, TACK TANK, SCREED 3000 BURNER NOZZLE, IGNITER 8000 PUMP, TACK 5050A CPLG. HALF, 5 HP ENGINE 8000 INSERT, 3 JAW CPLG. 80050 CPLG. HALF, TACK PUMP 8000 VALVE, RELIEF 8090 BALL VALVE, /" 50090A WHEEL-TIRE ASSY., (-50/-500) 8000- SEAL KIT, PUMP 300 GAUGE, L.P.G. PRESS. 5 50-50 DECAL KIT 550-50 DECAL KIT 5500-500 DECAL KIT 8030 TACK SPRAY NOZZLE 800 HOSE, HOSE REEL 688 North Highway 6 Denver, North Carolina 8037 www.leeboy.com (70) 966-3300 TACK DISTRIBUTOR
L50 Trailer 6 9 5 9 7 0 3, 0 5 7 3 8 6 8 ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 5 8030 PLUG, " N.P.T. 6 500 JACK STAND 7 50090 WHEEL, 5 LUG 8 85965 TACK TANK, DRAIN PIPING 9 5000 SPRAY BAR ASSY., 8 FT. SEE PAGE 33 0 905 BATTERY 859 SPRAY SELECTOR VALVE ASSY., TRAILER SEE PAGE 3 5000 AXLE ASSY., IDLER 3500# SEE PAGE 3 * 5000C AXLE ASSY., BRAKE 3500# (*OPTIONAL) SEE PAGE 35 TACK DISTRIBUTOR
L50 Skid 6 9 5 9 7 0 3, 0 5 7 3 8 6 8 ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 5 85967 SPRAY SELECTOR VALVE, SKID SEE PAGE 3 6 800 BALL VALVE, " 7 905 BATTERY 8 8030 PLUG, " N.P.T. TACK DISTRIBUTOR 3
L50 Trailer 9 5 9 6 7 0 0, 3 3 8 6 5 8 7 ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 5 5000B AXLE ASSY., BRAKE 500# SEE PAGE 37 6 500 JACK STAND 7 50090A WHEEL, 6 LUG 8 85965 TACK TANK, DRAIN PIPING 9 5000 SPRAY BAR ASSY., 8 FT. SEE PAGE 33 0 905 BATTERY 859 SPRAY SELECTOR VALVE ASSY., TRAILER SEE PAGE 3 8030 PLUG, " N.P.T. TACK DISTRIBUTOR
L50 Skid 6 9 7 5 0 8 5 3 8 3, 7 6 ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 5 85967 SPRAY SELECTOR VALVE, SKID SEE PAGE 3 6 800 BALL VALVE, " 7 905 BATTERY 8 8030 PLUG, " N.P.T. TACK DISTRIBUTOR 5
L500 Trailer 5 9 0 9 7 0 6 6 3 7 8 5 3, 8 6 7 3 5 ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 800 BALL VALVE, " 5 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 6 5000 SPRAY BAR ASSM, 8' SEE PAGE 33 7 5070 HEATER, ELECTRIC 0V 8 905 BATTERY 9 500 HOSE ASSY., DISTRIBUTOR VALVE TO HOSE REEL 0 500 HOSE ASSY., DISTRIBUTOR VALVE TO SPRAY BAR 859 SPRAY SELECT VALVE ASSY., TRAILER SEE PAGE 3 500A JACK STAND, TOWING TONGUE 3 500A PINTLE EYE ASSY., TOWING TONGUE 5000 PINTLE EYE 5 5000B AXLE ASSY., BRAKE 500# SEE PAGE 37 6 5000A AXLE ASSY., IDLER 500# SEE PAGE 36 7 50090A WHEEL, 6 LUG 6 TACK DISTRIBUTOR
L500 Skid 9 5 6 0 7 8 3 3, 5 7 6 8 Shown without heater Item 6 used to cap heater port. ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION 5000 HOSE REEL ASSY. 80300 DRAIN PLUG 3 85957 SELECTOR VALVE ASSY. SEE PAGE 3 85898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 3 5 3000-30 PROPANE TANK, 30#, L.P.G. 6 800006 TANK ASSY., FLUSH 7 5030 MANIFOLD, L.P.G. 8 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 9 3000 GAUGE/REGULATOR, L.P.G. 0 3000 BURNER NOZZLE, IGNITER 33000 GAUGE, TEMPERATURE 8030 WAND, TACK SPRAY 3 50033 BATTERY BOX 500 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3 5 905 BATTERY 6 8030 PLUG, " N.P.T 7 800 BALL VALVE, " 8 85967 SPRAY SELECT VALVE ASSY., SKID SEE PAGE 3 TACK DISTRIBUTOR 7
L50 Hoses Trailer Skid 6 7 9 8 5 3 3 ITEM NO. QTY. PART NO. DESCRIPTION 5006 HOSE ASSY., TANK VALVE RETURN TO LIQUID VALVE 3090 HOSE ASSY., FLUSH VALVE 3 5008 HOSE ASSY., TACK PUMP FEED 5007 HOSE ASSY., RELIEF VALVE TO UPPER TANK VALVE 5 50030 HOSE ASSY., UPPER VALVE TO HOSE REEL (SKID ONLY) 6 50-8-8 ADAPTER, HOSE TO PIPE (SKID ONLY) 7 800 HOSE, HOSE REEL 8 500A HOSE, SELECTOR VALVE TO HOSE REEL 9 500A HOSE, SELECTOR VALVE TO SPRAY BAR 8 TACK DISTRIBUTOR
L50/L500 Hoses Trailer Skid 9 6 8 5 7 3 3 ITEM NO. QTY. PART NO. DESCRIPTION 5006 HOSE ASSY., TANK VALVE RETURN TO LIQUID VALVE 3090 HOSE ASSY., FLUSH VALVE 3 5008 HOSE ASSY., TACK PUMP FEED 5007 HOSE ASSY., RELIEF VALVE TO UPPER TANK VALVE 5 50030 HOSE ASSY., UPPER VALVE TO HOSE REEL (SKID ONLY) 6 50-8-8 ADAPTER, HOSE TO PIPE (SKID ONLY) 7 800 HOSE, HOSE REEL 8 500 HOSE, SELECTOR VALVE TO HOSE REEL 9 500 HOSE, SELECTOR VALVE TO SPRAY BAR TACK DISTRIBUTOR 9
Propane Tank Assembly 9 7 0 3 0 5 3 8 6 0 0 8 ITEM NO. QTY. PART NO. DESCRIPTION 3000-30 PROPANE TANK, 30#, L.P.G. 3090 BURNER NOZZLE, TACK TANK, SCREED HEAT 3 3000 BURNER NOZZLE, IGNITER 3000 REGULATOR W/ GAUGE, L.P.G. 5 5030 MANIFOLD., L.P.G. 6 3060 HOSE ASSY., L.P.G. IGNITER 7 3070 HOSE ASSY., L.P.G. TANK TO REGULATOR 8 3080 HOSE ASSY., L.P.G. MANIFOLD TO BURNER NOZZLE 9 30030 P.O.L. ADAPTOR, L.P.G. TANK 0 30068 COUPLING, /" PIPE 3 3080 VALVE, /" 300 ELBOW, /" F.P.T. x /" M.P.T. 3 300 GAUGE, L.P.G. PRESS. 30 TACK DISTRIBUTOR
9 5 Engine & Pump Assembly 8 7 3 6 0 3 ITEM NO. QTY. PART NO. DESCRIPTION 5000H ENGINE, HONDA 5HP 5000 ENGINE, BRIGGS & STRATTON 5 HP 5060 ADAPTER, PUMP TO ENGINE 3 5050A CPLG. HALF, 5 HP ENGINE 8000 INSERT, 3 JAW CPLG 5 80050 CPLG. HALF, TACK PUMP 6 8000 PUMP, TACK 7 8070 NIPPLE, /" x " LG 8 8000 VALVE, RELIEF 9 50-8-8 ADAPTER, PIPE TO HOSE (90 DEG.) 0 560-8-8-8 ADAPTER, PIPE TO HOSE (TEE) 000A LINE, RELIEF VALVE 50--8 ADAPTER, PIPE TO HOSE (90 DEG.) 3 8000- SEAL KIT, PUMP * 5000HE ENGINE (OPTIONAL), HONDA 5 HP W/ ELEC. START 5 5 6 Lower Liquid Asphalt Valve Assembly 9 7 ITEM NO. QTY. PART NO. DESCRIPTION 8 3 3 8000 NIPPLE, " PIPE x CLOSE 8070 ELBOW, "PIPE 3 8030 CROSS, " PIPE 800 BALL VALVE, " 5 800 BUSHING, HEX HEAD "x /" 6 8070 NIPPLE, /" PIPE x CLOSE 7 8090 BALL VALVE, /" 8 0--6 ADAPTER, PIPE TO HOSE 9 50-8-8 ADAPTER, PIPE TO HOSE TACK DISTRIBUTOR 3
3 Selector Valve Assembly ITEM NO. QTY. PART NO. DESCRIPTION 5 90080 VALVE, SELECTOR 8070 NIPPLE, /" PIPE x CLOSE 3 8090 BALL VALVE, /" 3 0-8-8 ADAPTER, PIPE TO HOSE 5 800 TEE, /" PIPE 3 5 Spray Select Valve Assembly, Trailer ITEM NO. QTY. PART NO. DESCRIPTION 5 6 80330 ELBOW, STREET /" NPT 8090 BALL VALVE, /" 3 0-8-8 ADAPTER, PIPE TO HOSE 80090 NIPPLE, /" x 5 /" LG 5 8070 NIPPLE, /" PIPE x CLOSE 6 800 TEE, /" PIPE 3 Spray Select Valve Assembly, Skid 5 3 ITEM NO. QTY. PART NO. DESCRIPTION 3 8070 NIPPLE, /" PIPE x CLOSE 800 TEE, /" PIPE 3 80330 ELBOW, STREET /" NPT 8090 BALL VALVE, /" 5 0-8-8 ADAPTER, PIPE TO HOSE 3 5 3 TACK DISTRIBUTOR
Spray Bar Assembly 8 9 0 3 5 7 3 3 6 9 5 7 6 7 8 6 ITEM NO. QTY. PART NO. DESCRIPTION 85939 MOUNTING ASSY., SPRAY BAR 8598 SPACER, SPRAY BAR ARM 3 8593 ARM, SPRAY BAR ARM 8593 SPRAY BAR, MOUNTING BRKT 5 5500 MANIFOLD 6 90080 NUT, FRICTION 7 0030 PIN, CLEVIS 8 6 5080 TEE, " 3000# SCH 0 9 6 8050 PLUG, " PIPE 0 6 800 BUSHING, " M.P.T. x /" F.P.T. 6 8070 NIPPLE, /" PIPE x CLOSE 6 8090 BALL VALVE, / " 3 6 8030 BUSHING, /" M.P.T. x /" F.P.T. 6 8030 NOZZLE, TACK SPRAY 5 5078 NIPPLE, " PIPE x 8" LONG 6 50-6- ADAPTER ELBOW, PIPE TO HOSE 7 5003 HOSE ASSY., MANIFOLD TO L.H. ARM 8 5005 HOSE ASSY., MANIFOLD TO R.H. ARM 9 930039 CLIP, CLEVIS PIN TACK DISTRIBUTOR 33
L50 Idler Axle Assembly 8 6, 5 9 0, 7, 3 3, 5 ITEM NO. QTY. PART NO. DESCRIPTION 5000 AXLE ASSY., IDLER 3500# 5000- WHEEL HUB ASSY., 3500# 3 50830 CUP, ROLLER BEARING 5080 CONE, ROLLER BEARING 5 5030 CUP, ROLLER BEARING 6 500 CONE, ROLLER BEARING 7 5 6050 WHEEL STUD 8 500 WHEEL SEAL, 3500# 9 50850 GREASE CAP, 3500# 0 5 6050 LUG NUT 50060 SPRING, AXLE 50050 U-BOLT KIT, 3500# 3 6060 HEX CROWN AXLE NUT 6050- D-HOLE FLAT WASHER 5 6050 LOCKWASHER ITEM INCLUDES ITEMS 3 THRU 0. 3 TACK DISTRIBUTOR
L50 Axle & Brake Assembly 6 9.0 7 3, 9 6 7 3 5 ITEM NO. QTY. PART NO. DESCRIPTION 8, 5 8, 9 5000C AXLE ASSY., BRAKE 3500# 5050 BRAKE DRUM ASSY., 3500# 3 50830 CUP, ROLLER BEARING 5080 CONE, ROLLER BEARING 5 6 6050 WHEEL STUD 6 500 WHEEL SEAL 3500# 7 50850 GREASE CAP 3500# 8 6 6050 LUG NUT 9 5030 CUP, ROLLER BEARING 0 500 CONE, ROLLER BEARING 5060R BRAKE ASSEMBLY 3500R 5060L BRAKE ASSEMBLY 3500L 3 505 BRAKE SHOE KIT x 300A BRAKE ADJUSTER 5 3000 ELECTRO-MAGNET 6 50060 SPRING, AXLE 3500# 7 50050 U-BOLT KIT 3500# 8 6060 AXLE NUT 9 6050- D-WASHER 0 6050 LOCKWASHER 3030 SPRING KIT 300B SPRING ITEM INCLUDES ITEMS 3 THRU 0. ITEM INCLUDES ITEMS 3 THRU 5. ITEM INCLUDES ITEMS 3 THRU 5. TACK DISTRIBUTOR 35
L500 Idler Axle Assembly 8 3, 9 0, 7 6, 5 5, 3 ITEM NO. QTY. PART NO. DESCRIPTION 5000A AXLE ASSY., IDLER 500# 600 WHEEL HUB ASSY., 500# 3 6000 CUP, ROLLER BEARING 600 CONE, ROLLER BEARING 5 6030 CUP, ROLLER BEARING 6 600 CONE, ROLLER BEARING 7 6 6050 WHEEL STUD 8 6090 WHEEL SEAL 500# 9 3000 GREASE CAP 500# 0 6 6050 LUG NUT 50060A SPRING, AXLE 500# 50050A U-BOLT KIT 500# 3 6060 HEX CROWN AXLE NUT 6050- D-WASHER 5 6050 LOCKWASHER ITEM INCLUDES ITEMS 3 THRU 0. 36 TACK DISTRIBUTOR
L50/L500 Axle & Brake Assembly 6 9, 0 7 6 3, 9 7 3 5 ITEM NO. QTY. PART NO. DESCRIPTION 8, 5 8, 0 5000B AXLE ASSY., BRAKE 500# 37030 BRAKE DRUM ASSY., 500# 3 6030 CUP, ROLLER BEARING 600 CONE, ROLLER BEARING 5 6 6050 WHEEL STUD 6 6090 WHEEL SEAL 500# 7 3000 GREASE CAP 500# 8 6 6050 LUG NUT 9 6000 CUP, ROLLER BEARING 0 600 CONE, ROLLER BEARING 30060R BRAKE ASSEMBLY 500R 30060L BRAKE ASSEMBLY 500L 3 30070-A BRAKE SHOE KIT x 30 0-A BRAKE ADJUSTER 5 3000 ELECTRO-MAGNET 6 50060A SPRING, AXLE 500# 7 50050A U-BOLT KIT 500# 8 6060 AXLE NUT 9 6050- D-WASHER 0 6050 LOCKWASHER 3030 SPRING KIT 300B SPRING ITEM INCLUDES ITEMS 3 THRU 0. ITEM INCLUDES ITEMS 3 THRU 5. ITEM INCLUDES ITEMS 3 THRU 5. TACK DISTRIBUTOR 37
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