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Transcription:

Technical data Piling rig LRH 1

Concept and characteristics Leader top for auxiliary rope Leader top Hydraulic hammer Auxiliary rope Leader Rope guide Leader ball joint Radius adjustment device Boom Pile winch Pile guide Leader inclination device Hammer winch Undercarriage Counterweight 12 t The LRH 1 is based on the well-proven LB 2 basic machine Thanks to the special leader kinematics a radius of 8.75 m as well as a continuous inclination adjustment of 1:3 in all directions is achieved The flexible hammer design offers the possibility of mounting drop weights between 2.5 t and 7 t. This guarantees optimum adaptation to the required pile type A new joystick design allows for leader movements to be carried out at all times and simultaneously to other machine movements Automatic vertical leader alignment at the push of a button Automatic parallel adjustment in both axes Automatic slack rope prevention Automatic slack rope preventiontransport fully assembled with or without mounted hammer Completely self-rigging (no auxiliary machines required) Simultaneous control of several movements via Load-sensing multi-circuit hydraulics Small rear swing radius Equipment design according to latest European regulations and standards High manufacturing quality through quality control by PDE system Evaluation and visualisation using the new Liebherr process data report software (PDR) 2 LRH 1

Dimensions Basic machine LRH 1 18.4 18.4 18.4 18.4 19 1998-243 6 45 875 368 R 376 9 44 545 Technical data Total height Max. pile length Drop weight* Hammer weight incl. drop weight* 19.98-24.3 m 19. m 25-7 kg 56-14 kg Leader inclination continuously variable Lateral inclination ± 18.4 Forward inclination 18.4 Backward inclination 18.4 *) See table on page 6 Operating weight Total weight with 9 mm 3 web grousers 65 t Weight of hydraulic hammer H 4 see table on page 6 The operating weight includes the basic machine (hydraulic hammer H 4/2.5 with 5.6 t dead weight) and 12 t counterweight. LRH 1 3

Transport dimensions and weights 164 3 14 43 967 537 545 92 164 3 14 112 339 31 339 31 112 9 349 Transport - with hydraulic hammer includes the basic machine (ready for operation) with leader, hydraulic hammer type H 4 and counterweight. Weights Weight complete with hydraulic hammer and counterweight 65 t Weight of hydraulic hammer see table on page 6 The operating weight includes the basic machine (hydraulic hammer H 4/2.5 with 5.6 t dead weight) and 12 t counterweight. 967 545 59 9 349 Transport - standard includes the basic machine (ready for operation) with leader without working tools and counterweight. Weights can vary with the final configuration of the machine. Weights Weight complete without counterweight 47.5 t 4 LRH 1

Transport dimensions and weights 64 3 112 31 339 3 775 162 486 545 9 349 111 1115 Transport basic machine Counterweight Hammer ready for operation, without counterweight. Counterweight 6 t + 6 t Transport weight Transport weight 31.5 t H 4/2.5 5.6 t 1665 127 2985 212 48 Transport leader includes the leader without working tools (hydraulic hammer, pre-drill etc.). Weights Weight complete 16 t The figures include options which are not within the standard scope of supply of the rig. Weights can vary with the final configuration of the machine. LRH 1 5

Hydraulic hammer Type H 4 Pile with pile guide 2 1 1 2.2 12:11 61 /min 515 mm 25 knm bar 4 3 2 1.2 kn HG 1 HG 2 1 1 8 8 -.2 6 6 4 4 2 2 2.4 kn.4 m/min -12.12 m bar 4 3 2 1. rpm % 22 19 16 13 1 7 Nm 1 8 6 4 2 MODE Technical data H 4 Hammer type H 4/2.5 H 4/4 H 4/5 H 4/7* Drop weight 25 kg 4 kg 5 kg 7 kg Max. rated energy 2 knm 3 knm 4 knm 55 knm Blow rate - blows/min 55-8 5-8 5-8 4-8 Hammer weight incl. drop weight 56 kg 71 kg 81 kg 14 kg Display for hydraulic hammer *) Only in combination with extension hammer cage Various drive cap sizes between 4 mm and 7 mm diameter available on request. 6 LRH 1

Pre-drill Type BA12 Auger with auger guide Technical data Rotary drive - torque 12 knm Rotary drive - speed 65 rpm Max. drilling diameter Other drilling diameters available on request. 35 mm LRH 1 7

Technical data Engine Power rating according to ISO 9249, 27 kw (362 hp) at 2 rpm Engine type Liebherr D 936 A7 SCR Fuel tank 7 l capacity with continuous level indicator and reserve warning Engine complies with NRMM exhaust certification EPA/CARB Tier 4i or 97/68 EC Stage III B. Hydraulic system The main pumps are operated by a distributor gearbox. Axial piston displacement pumps work in open circuits supplying oil only when needed (flow control on demand). The hydraulic pressure peaks are absorbed by the integrated automatic pressure compensation, which relieves the pump and saves fuel. Control The control system - developed and manufactured by Liebherr - is designed to withstand extreme temperatures and the many heavyduty construction tasks for which this machine has been designed. Complete machine operating data are displayed on a high resolution monitor. A GSM/GPRS/GPS-modem allows for remote inquiry of machine data and error indications. To ensure clarity of the information on display, different levels of data are shown in enlarged lettering and symbols. Control and monitoring of the sensors are also handled by this high technology system. Error indications are automatically displayed on the monitor in clear text. The machine is equipped with electrohydraulic continuous proportional control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be changed to hand control. Options: PDE: process data recording GSM/GPRS/GPS-modem Pumps for working tools Separate pump for kinematics Hydraulic oil tank Max. working pressure 2x 24 l/min 137 l/min 6 l 35 bar Hammer winch with free fall The cleaning of the hydraulic oils occurs via an electronically monitored pressure and return filter. Any clogging is shown on the monitor in the cab. The use of synthetic environmentally friendly oil is also possible. Line pull (effective) 14 kn Rope diameter 24 mm Rope speed -55 m/min The winches are noted for compact, easily mounted design. Propulsion is via a maintenance-free planetary gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring-loaded, multi-disc holding brake. Crawlers Propulsion through axial piston motor, hydraulically released spring loaded multi-disc brake, maintenance-free crawler tracks, hydraulic chain tensioning device. Pile winch with free fall Drive speed of telescopic undercarriage Track force Width of 3 web grousers Transport width 1.8 km/h 46 kn 9 mm 349 mm Line pull (effective) 8 kn Rope diameter 2 mm Rope speed -55 m/min The winches are noted for compact, easily mounted design. Propulsion is via a maintenance-free planetary gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring-loaded, multi-disc holding brake. Swing Swing ring with triple row roller bearing, external teeth and one swing drive, fixed axial piston hydraulic motor, spring loaded and hydraulically released multi-disc holding brake, planetary gearbox and pinion. Selector for 3 speed ranges to increase swing precision. Swing speed from 3.5 rpm is continuously variable. Noise emission Noise emissions correspond with 2/14/EC directive on noise emission by equipment used outdoors. 8 LRH 1

16 17 18 19 2 21 22 blow s/depth step v 2 4 6 8 energy/blow [knm ] v 5 1 15 energy/depth step [knm ] v 5 1 Process data recording system - PDE (additional equipment) The Liebherr process data recording system PDE constantly records the relevant process data during the working process. 66% pile number Liebherr 123 1mm/1 /1 mm 13 82 14 8 7 8 5 1 15 7 5 1 15 11.9 m 12. m CompactFlash memory card 12.1 m Printer PDE 12.17 m 2 4 6 8 1 93 2 4 6 8 1 ABC PDE colour monitor for visualization of the PDE data in the operator's cab Standard Optional PC provided by the customer Process data report software PDR External sensors Depending on the application the recorded and processed data are displayed on the PDE touchscreen in the operator s cab, e.g. in the form of an online cast-in-place pile. At the same time the PDE is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and start and stop recordings. A recording of every start-stop cycle carried out in the PDE is established on a CompactFlash memory card. The PDE can be configured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as graphic file and/or for a printout directly in the operator s cab. Process data reporting - PDR (additional equipment) Comprehensive data evaluation and generation of reports on a PC is possible using the software PDR. Recordings management - The recordings generated by the PDE system can be imported and managed in PDR. The data can be imported directly from the CompactFlash card or via the Liebherr telematics system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using filter functions. job site: machine ID: start date: start time: stop time: duration: <Naturum 1151xx 23.9.29 16:45:12 17:19:56 :34:44 pile number: maximum depth: ram weight: total energy: total blows: depth step: 19 22 cm 6 kg 18774 knm 156 1 cm Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is available for quick analysis. Generating reports - A vital element of PDR is the report generator, which allows for the generation of individual reports. These can be printed out directly or stored as pdf files. In the process the size, colour, line thickness or even the desired logo can be configured. Moreover, the reports can be displayed in different languages, e.g. in English and in the national language. depth [m] LRH 1 9

LRH 1 at work 1 LRH 1

LRH 1 11

Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Str. 1, 671 Nenzing/Austria Tel.: +43 589 41 473, Fax: +43 589 41 499 crawler.crane@liebherr.com, www.liebherr.com facebook.com/liebherrconstruction LRH 1 1538148 7/214 Subject to change without notice.