ENERGY-SVING DRIVE PCKGE SPRiPM MOTOR & V1000 INVERTER DRIVE EN DE
02 Content bout YSKW Experience and Innovation 03 04 05 06 07 One Step head! The SPRiPM Solution The Solution for new Plants, Upgrade and Retrofit One Package for Quick Installation and Easy Setup Best of Class Energy Efficiency pplications SPRiPM Drive Package with V1000: The ultra-efficient Winning Team Code Designation Package Content Since 1915 YSKW has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. YSKW is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. Today we produce more than 1.8 million inverters per year. Considering this, YSKW is probably the biggest inverter manufacturer in the world. 08 Technical Data We have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. YSKW Motoman Robots Furthermore, with a yearly production of more than 800,000 servo motors and 20,000 robots we offer a wide range of products for drive automation processes in many different industries. YSKW technology is used in all fields of machine building and industrial automation. YSKW Eschborn, Germany Wherever You re Our Local Support is Near. Employing more than 14,600 people worldwide More than 1,350 employees in worldwide service network More than 1,250 employees in Europe 2 SPRiPM
One Step head! Saving energy has never been easier. The SPRiPM drive package exceeds the efficiency demands according to IE4 (IEC/TS 60034-31) and thus helps machine manufacturers to fulfill the ErP directive of 2017 already today. The solution for a significitiantly smaller impact on the environment and on your budget. Features Extremely compact and space saving - Smaller than standard IE2 motors and even smaller than most IE4 motors in the market Supremely efficient for lower operating costs for fast pay off - Best of class energy efficiency reduces energy consumption drastically Environmentally friendly with less CO 2 emissions - Exceeds efficiency requirements of the highest class IE4 according to IEC/TS 60034-31 (super premium efficiency) Highly robust and resistant - System without encoder for use even in harsh environments Simply plug and play - Pre-configured inverter drives for easy installation and setup of the whole package Get Ready for the Future! The ErP directive regulates the use of products with power consumption. Target is to waste less energy in plants and facilities and to set basic requirements for energy efficiency. By 2020 the efficiency shall be optimized with the result of 20% less emissions of greenhouse gases, the use of at least 20% renewable energy, and 20% better efficiency. The SPRiPM drive package helps you to meet these targets already now to be one step ahead of the future. 3
The SPRiPM Solution SPRiPM - Super Premium IPM Motor & V1000 Inverter Drive The SPRiPM drive package was developed to support machine builders in meeting the power efficiency levels defined by ErP directive related standards. The package is the perfect solution for applications such as modern fans, pumps, conveyors, compressors. t the same time it provides highest efficiency and reduces operating costs. The Perfect Solution for new Plants, Upgrade and Retrofit The SPRiPM-motor is smaller and lighter than most standard motors. The motor combines it s high efficiency with a very compact design. This makes it easy to replace standard motors with the SPRiPM drive package. You can use even more powerful motors to improve machine productivity and capability without need for more space. The SPRiPM motor with the V1000 inverter drive provide the latest in drive technology in a very compact design for use in new applications and to optimize existing applications. IE2 vs. SPRiPM IE4+ Compare Up to 50% lighter, 40% smaller One Package for Quick Installation and Easy Setup EMC Filter + V1000 + SPRiPM Motor The SPRiPM drive package consists of the highly efficient SPRiPM motor, the V1000 inverter drive and an EMC filter. Up on receiving the inverter drive is already preconfigured for the motor contained in the package. This makes the complete package ready-to-use in a strikingly short time. Set up time 3 minutes 1. Connect Cables 2. Switch on 3. djust Ramps etc. Run! 4 SPRiPM
Outstanding Efficiency Best of Class Energy Efficiency Substantially lower energy cost provide the advantage that the investment for the SPRiPM package pays out within shortest time. The dvantage of SPRiPM and V1000 Even if the package of SPRiPM motor and V1000 inverter drive causes slightly higher initial costs than a solution with IE2 motor and inverter drive, the SPRiPM drive package pays for itself within a stunningly short time in a broad range of applications. Very often already within less than 2 years. From this point of amortization the SPRiPM drive package saves a proper amount of money. Calculation Example Motor Power 4.0 kw Rated Speed 3000 rpm verage Load 85% Operating Hours 16 hours a day, 5 days a week, 45 weeks a year = 3600 h Energy Costs 0.13 /kwh Power Consumption IE2 Power Consumption SPRiPM 14,266 kwh 13,540 kwh SPRiPM motor and V1000 IE2 motor and inverter drive Savings Point of mortization 1 year 2 years 3 years 4 years Pays for itself in less than 2 years Time Best Efficiency at any Speed The SPRiPM drive package saves energy and cuts down costs in any kind of variable or constant torque application. SPRiPM motor IE2 induction motor, 2 pole 90% 80% Efficiency 90% 80% 70% 60% 70% 60% 50% 40% 25% 50% 75% 100% Rated Speed Constant torque applications like: compressors, conveyors... 25% 50% 75% 100% Rated Speed Variable torque applications like: pumps and fans... Source: University of Coimbra, Portugal 5
pplications Benefits at a Glance SPRiPM Drive Package with V1000: The ultra-efficient Winning Team Saves energy, reduces costs and protects the environment Space saving, lightweight design of all package components for smaller machines and trouble-free refitting of already existing applications Ready-to-use in an instant thanks to easy installation and pre-configuration of parameters Reliable speed search function for smooth start-up of freely spinning fans High starting torque, e.g. for compressors Highly precise speed control without an encoder Built-in PID controller for precise control of temperature, pressure and other process variables without additional external components Perfectly matching components for reliable operation Easy selection and procurement - one order number for one complete package 6 SPRiPM
Code Designation Model Number Keys for SPRiPM-Packages SP V F 4 7P5 N Product YSKW SPRiPM Package Reserved V1000 Inverter Drive V Revision Initial Release IP20 Inverter Drive Housing B Mounting B3 Foot mount NEM1 F B5 Flange mount B Voltage 3 Phase, 400 Vac 4 EMC Filter Standard EMC Filter Power [kw] 1.5 1P5 2.2 2P2 4.0 4P0 7.5 7P5 11 011 15 015 18.5 018 Rated Speed 3000 1500 B Normal/Heavy Duty Normal Duty N Package Content The SPRiPM drive package comes with the following devices: Energy-saving motor Inverter drive Matching EMC filter Package Model SPVF4 Package Content Motor Inverter Drive EMC Filter 1P5B M071M015BJ CIMR-VC40005 FS23639-10-07 2P2 2P2B M071M022BM M080M022BJ CIMR-VC40007 FS23639-10-07 4P0 4P0B M071M040BM M090L040BJ CIMR-VC40011 FS23639-15-07 7P5 M100L075BM CIMR-VC40023 FS23639-30-07 011 M100L110BM CIMR-VC40031 FS23639-50-07 015 M112M150BM CIMR-VC40038 FS23639-50-07 018B M132M185BJ CIMR-VC40038 FS23639-50-07 7
Technical Data V1000 Inverter Drives Model CIMR-VC Fig. Dimensions (mm) W H D W1 H1 H2 H3 H4 D1 d 40005B 108 128 154 96 118 5 - - 58 M4 1.7 40007B 108 128 154 96 118 5 - - 58 M4 1.7 40011B 140 128 143 128 118 5 - - 65 M4 2.4 40023F 140 254 140 122 248 6 13 6.2 55 M5 3.8 40031F B 180 290 143 160 284 8 15 6 55 M5 5.2 40038F 180 290 163 160 284 8 15 6 75 M5 5.5 Weight (kg) IP20 / Open Chassis d W1 H1 H2 H B IP20 / NEM Type 1 H H3 d W1 H2 H1 W D D1 H4 W D D1 EMC Filters Suitable for foot mounting EN61800-3 Class C1 Model B C Weight Terminals Code (mm) (kg) Phase PE FS23639-10-07 169 111 45 0.7 1.5 mm² FS23639-15-07 174 144 50 0.9 2.5 mm² M5 FS23639-30-07 304 137 56 1.8 4 mm² FS23639-50-07 340 175 65 2.7 6 mm² M6 B C 8 SPRiPM
Specifications Operating Environment mbient Temperature -10 to +50 C (open chassis) Humidity 95% RH or less (non condensating) Storage Temperature -20 to +60 C (short-term temperature during transportation) ltitude Up to 1000 meters (output derating of 1% per 100 m above 1000 m, max. 3000 m) Shock 10 to 20 Hz: 9.8 m/s²; 20 to 55 Hz: 5.9 m/s² Standards CE, RoHS Protection Design IP20 open chassis, IP66 Power Ratings CIMR-VC4 0005 0007 0011 0023 0031 0038 Maximum pplicable Motor Capacity (kw) 1.5 2.2 4.0 7.5 11.0 15.0/18.5* Rated Voltage / Rated Frequency Three-phase 380 to 480 VC, 50/60 Hz llowable Voltage Fluctuation -15 to +10% llowable Frequency Fluctuation ± 5% Rated Output Current () 4.8 5.5 9.2 18.0 24.0 31.0/38.0* Overload Tolerance Heavy Duty Rating: 150% of rated output current for 60 s Normal Duty Rating: 120% of rated output current for 60 s Maximum Output Voltage (V) Three-phase 380 to 480 V (proportional to input voltage) Maximum Output Frequency (Hz) 400 Hz * Higher value applies for motor model M112M150BM V1000 Options Item Description Model Code Communication Others Communication CNopen SI-S3/V Interface Unit CC-Link SI-C3/V DeviceNet SI-N3/V EtherCT EUOP-SI-ES3/V EtherNet/IP SI-EN3/V MECHTROLINK-II SI-T3/V Modbus/TCP SI-EM3/V POWERLINK SI-EL3/V PROFIBUS-DP SI-P3/V PROFINET SI-EP3/V 24 V Power Supply Provides power supply for the control circuit and option boards PS-V10S when main circuit power is off PS-V10M USB Copy Unit USB converter for PC Tool usage and copy unit JVOP-181 for easy parameter setup duplication and backup in one LCD Remote Operator Practical keypad, usable for remote operation, built in parameter copy function JVOP-182 IP65 Operator Provides a simple way of installing the LCD Remote Operator JVOP-V11001 Mounting Frame of the drive on a cabinet wall or door Braking Resistors Dissipate regenerative energy in applications with rapid deceleration RH- For 40% and 10% duty cycle Heatsink Outside Mount the drive with heatsink outside of the panel EZZ020568 Mounting Kit Din Rail Mounting Kit Mount the drive on a DIN rail EZZ08122 DriveWizard Plus Software used for parametrization 9
Technical Data SPRiPM Motors Features IPM motor Output power from 1.5 kw to 18.5 kw Frame size from 71 to 132 IP55 protection Insulation class F Super Premium efficiency (even better than specified by IE4) mbient temperature from -15 C to 40 C Self-ventilated cooling B3 and B5 mounting High starting torque (over 100%) Continuous full torque from 10 up to 100% of motor speed and up to 150% torque for short term Dimensions of SPRiPM Motors - Foot Mount 3000 rpm 1500 rpm Model Dimensions (mm) L B C D G B BB C D E EB F G H H K M071M022BM 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 10 11 M071M040BM 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 10 11 M100L075BM 376 160 38 206 218 170 123.5 140 174 63 28 60 45 8 32 100 12 12 x 15.5 25 M100L110BM 376 160 38 206 218 170 123.5 140 174 63 28 60 45 8 32 100 12 12 x 15.5 33 M112M150BM 378 190 47 224 218 170 123.5 140 172 70 28 60 45 8 32 112 14 12 x 15.5 33 M071M015BJ 250 112 32 144 160 120 90 90 115 45 14 30 25 5 16 71 6 7 10 11 M080M022BJ 237 125 32 160 176 119 90 100 125 50 19 40 25 6 21.5 80 8 10 12 13 M090L040BJ 337 140 35 176 192 136 90 125 150 56 24 50 36 8 28 90 12 10 12 19 M132M185BJ 481 216 50 264 263 192 132.5 178 216 89 38 80 63 10 43 132 15 12 x 15.5 66 Weight (kg) L C G EB D F G D K K H H B BB C E B 10 SPRiPM
Dimensions of SPRiPM Motors - Flange Mount 3000 rpm 1500 rpm Model L D F G D E EB F G L N P T Z S (P.C.D) M071M022BM 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4 Ø10 (130) 12 M071M040BM 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4 Ø10 (130) 12 M100L075BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4 Ø15 (215) 30 M100L110BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4 Ø15 (215) 37 M112M150BM 407 170 134 123.5 28 60 45 8 32 13 180 250 4 4 Ø15 (215) 38 M071M015BJ 265 123 75 90 14 30 25 5 16 9 110 160 3.5 4 Ø10 (130) 12 M080M022BJ 299 129 83 90 19 40 25 6 21.5 10 130 200 3.5 4 Ø12 (165) 14 M090L040BJ 365 136 90 90 24 50 36 8 28 12 130 200 3.5 4 Ø12 (165) 21 M132S185BJ 497 192 156 123.5 38 80 63 10 43 16 230 300 4 4 Ø15 (265) 76 Weight (kg) Z: Number of Mounting Holes L G T EB F G N F P D D L E Z S 11
YSKW Europe GmbH Drives & Motion Division Hauptstr. 185 65760 Eschborn GERMNY spripm-package@yaskawa.eu.com www.yaskawa.eu.com Specifications are subject to change without notice for ongoing product modifications and improvements. YSKW Europe GmbH. ll rights reserved. Literature No. YEU_INV_SPRiPM_EN_v3_0314 Printed in Germany, March 2014